Coiling machine with visual detection function

Abstract

The utility model discloses an opposite-rolling machine with a visual detection function. The opposite-rolling machine comprises an opposite-rolling machine frame, a discharging adjusting assembly, a material belt and a collecting adjusting assembly. A detection assembly for visual detection is arranged on the upper surface of the roll alignment rack; visual detection of the material belt is achieved through the CCD camera, the material belt enters the detection box and is dynamically photographed and detected through the CCD camera, waiting is not needed, and therefore the detection efficiency is improved; under the condition that a deviation rectifying mechanism and tension control are not needed, visual full inspection of defects is achieved, the machine table structure is simplified, and the equipment cost and the maintenance difficulty are reduced; the bottom displayer is arranged to be the highlight background displayer, when the NG material is detected to exist, the machine stops running, the position of the NG material is accurately displayed in real time through the bottom displayer, workers can conveniently and rapidly find out or mark the positions of defective products, the secondary judgment and processing efficiency of operators on the defective products is greatly improved, and the production efficiency is improved. And the overall production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically a winding machine with visual inspection function. Background Technology

[0002] A winding machine is mainly used to wind materials from one roll to another, using a take-up device to roll the material up. It ensures the stability of the material winding process through automatic positioning, tension control, correction, and alignment systems.

[0003] In existing winding machine technology, achieving full visual inspection of defects often requires complex correction mechanisms and tension control systems, resulting in complex machine structures, high costs, and difficult maintenance. Furthermore, after detecting defects, the indication of defect locations is not precise enough, making it difficult for operators to quickly and accurately perform secondary judgments and processing, significantly impacting production efficiency. Therefore, we need to propose a winding machine with visual inspection capabilities. Utility Model Content

[0004] The purpose of this invention is to provide a roll-to-roll machine with visual inspection function. It uses a CCD camera to visually inspect the material strip. The material strip enters the inspection box and is dynamically photographed and inspected by the CCD camera without waiting, thereby improving inspection efficiency. At the same time, the bottom display is set to a high-brightness background display. When NG material is detected, the machine stops running and displays the location of NG material in real time and accurately, which makes it convenient for staff to quickly find or mark the location of defective products, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a coiling machine with visual inspection function, comprising a coiling machine frame, a discharge adjustment component, a material belt and a take-up adjustment component, wherein the material belt is slidably disposed above the coiling machine frame through the discharge adjustment component and the take-up component;

[0006] The upper surface of the winding machine frame is provided with a detection component for visual inspection, which includes a detection box, a bottom display, a data display, a CCD camera, and a pressing module.

[0007] The bottom display is disposed on the upper surface of the roll forming machine frame, the data display is disposed on the side of the roll forming machine frame via a mounting box, the detection box is disposed on the upper surface of the roll forming machine frame, and the CCD camera is disposed inside the detection box.

[0008] Preferably, the pressing module includes an extension plate, a threaded rod, a connecting block, a connecting plate, and a pressure roller. Two sets of the extension plate, connecting block, connecting plate, and pressure roller are provided. The two sets of extension plates are symmetrically arranged on the upper surface of the coiling frame. The threaded rod is fixedly arranged between the two sets of extension plates. The two sets of connecting blocks are threaded onto the outer arc surface of the threaded rod. The two sets of connecting plates are arranged on the corresponding surfaces of the two sets of connecting blocks. The two sets of pressure rollers are rotatably arranged between the two sets of connecting plates.

[0009] Preferably, the lower surface of the detection box is provided with a detection groove corresponding to the material strip, a maintenance plate is provided on one side of the detection box, four sets of auxiliary lights are provided inside the detection box and below the CCD camera, and the material strip slides through the detection groove.

[0010] Preferably, the two sides of the winding frame are provided with a feed shaft and a take-up shaft via a drive plate, the feed adjustment component is located between the feed shaft and the detection box, and the take-up adjustment component is located between the detection box and the take-up shaft.

[0011] Preferably, the receiving adjustment assembly includes a mounting frame, a receiving roller, a connecting shaft, and a rotating wheel. The mounting frame and the receiving roller are each provided in two sets. The two sets of mounting frames are fixedly mounted on the upper surface of the winding machine frame. The two sets of receiving rollers are rotatably mounted between the two sets of mounting frames. The rotating wheel is rotatably mounted on the outer arc surface of the connecting shaft. The connecting shaft is mounted on the upper surface of the winding machine frame through a pressure adjusting plate.

[0012] Preferably, the material belt is slidably disposed below the pressure roller and above the bottom display.

[0013] Preferably, a power end is provided inside the winding machine frame, and a control frame is provided on the side of the winding machine frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model achieves visual inspection of the material strip through a CCD camera. The material strip enters the inspection box and is dynamically photographed and inspected by the CCD camera without waiting, thereby improving inspection efficiency. Without the need for a correction mechanism and tension control, it achieves full visual inspection of defects, simplifies the machine structure, and reduces equipment costs and maintenance difficulty.

[0016] 2. This utility model sets the bottom display to a high-brightness background display. When NG material is detected, the machine stops running and displays the location of NG material in real time and accurately. This makes it easy for staff to quickly find or mark the location of defective products, which greatly improves the efficiency of operators in secondary judgment and processing of defective products and enhances the overall production efficiency.

[0017] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description and the drawings. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a front view of the overall structure of this utility model;

[0020] Figure 3 This is a top view of the overall structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the auxiliary light installation of this utility model;

[0022] Figure 5 This utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0023] Figure 6 This utility model Figure 1 Enlarged view of the structure at point B in the middle.

[0024] In the diagram: 1. Winding frame; 2. Control frame; 3. Outgoing winding shaft; 4. Outgoing material adjustment assembly; 5. Inspection box; 6. Material belt; 7. Bottom display; 8. Data display; 9. Mounting box; 10. Rewinding shaft; 11. Mounting frame; 12. Power end; 13. Extension plate; 14. Threaded rod; 15. Take-up roller; 16. Inspection groove; 17. Auxiliary light; 18. Maintenance plate; 19. Connecting shaft; 20. Connecting block; 21. Connecting plate; 22. Pressure roller; 23. Rotating wheel. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides: a roll-to-roll machine with visual inspection function, such as... Figure 1-6As shown, the device includes a winding frame 1, a discharge adjustment component 4, a material belt 6, and a take-up adjustment component. The material belt 6 is slidably positioned above the winding frame 1 via the discharge adjustment component 4 and the take-up component. A power end 12 is provided inside the winding frame 1, and a control frame 2 is provided on the side of the winding frame 1. The power end 12 provides power to the winding device, and the output shaft 3, the power end 12, and the take-up shaft 10 are all linearly connected to the control frame 2, thereby facilitating the start and stop of the entire machine through the buttons on the surface of the control frame 2.

[0027] Preferably, the upper surface of the coiling frame 1 is equipped with a detection component for visual inspection. The detection component includes a detection box 5, a bottom display 7, a data display 8, a CCD camera, and a pressing module. The bottom display 7 is located on the upper surface of the coiling frame 1, and the data display 8 is located on the side of the coiling frame 1 via a mounting box 9. The detection box 5 is located on the upper surface of the coiling frame 1, and the CCD camera is located inside the detection box 5. The mounting box 9 contains power supply and networking equipment for the data display 8. When the material strip 6 passes under the detection box 5, the CCD camera dynamically captures the passing material strip 6 and connects to the bottom display 7 and the data display 8 via Bluetooth or linear connection. The bottom display 7 is set as a high-brightness background display. When NG material is detected, the machine stops running. The bottom display 7 accurately displays the location of the NG material in real time, and the data display 8 displays the captured photo. This allows operators to quickly find or mark the location of defective products, greatly improving the efficiency of secondary judgment and processing of defective products by operators and enhancing overall production efficiency.

[0028] Furthermore, the pressing module includes an extension plate 13, a threaded rod 14, a connecting block 20, a connecting plate 21, and a pressure roller 22. Two sets of each of the extension plate 13, connecting block 20, connecting plate 21, and pressure roller 22 are provided. The two sets of extension plates 13 are symmetrically arranged on the upper surface of the winding frame 1. The threaded rod 14 is fixedly arranged between the two sets of extension plates 13. The two sets of connecting blocks 20 are threaded onto the outer arc surface of the threaded rod 14. The two sets of connecting plates 21 are arranged on the corresponding surfaces of the two sets of connecting blocks 20. The two sets of pressure rollers 22 are rotatably arranged between the two sets of connecting plates 21. The material strip 6 is slidably arranged below the pressure roller 22 and above the bottom display 7. By rotating the connecting block 20, the connecting block 20 is threadedly connected to the threaded rod 14. At this time, the connecting plate 21 rotates with the connecting block 20, thereby driving the pressure roller 22 to contact the material strip 6, thus preventing the material strip 6 from protruding and affecting the detection effect.

[0029] Furthermore, the lower surface of the inspection box 5 is provided with an inspection groove 16 corresponding to the material strip 6. A maintenance plate 18 is provided on one side of the inspection box 5. Four sets of auxiliary lights 17 are provided inside the inspection box 5 and below the CCD camera. The material strip 6 slides through the inspection groove 16. The inspection groove 16 ensures that the CCD camera can dynamically capture dynamic photos of the material strip 6. At the same time, the maintenance plate 18 facilitates the maintenance and adjustment of the CCD camera and auxiliary lights 17 by the staff. The four sets of auxiliary lights 17 provide supplementary lighting for the material strip 6, and work with the CCD camera to achieve visual inspection of the product.

[0030] It is worth noting that the two sides of the winding machine frame 1 are provided with a feed shaft 3 and a take-up shaft 10 via drive plates. The feed adjustment component 4 is located between the feed shaft 3 and the inspection box 5. The feed adjustment component 4 is a common structure in existing winding machines. The take-up adjustment component is located between the inspection box 5 and the take-up shaft 10. The inner side of the drive plate is provided with a mechanism for driving the feed shaft 3 and the take-up shaft 10 to rotate. The material strip 6 to be inspected is installed on the feed shaft 3. The feeding state is adjusted by the feed adjustment component to ensure that the material strip 6 enters the winding machine smoothly. The take-up shaft 10 and the take-up adjustment component ensure that the material strip 6 is wound neatly.

[0031] Specifically, the take-up adjustment assembly includes a mounting frame 11, a take-up roller 15, a connecting shaft 19, and a rotating wheel 23. Two sets of mounting frames 11 and take-up rollers 15 are provided. The two sets of mounting frames 11 are fixedly mounted on the upper surface of the winding machine frame 1. The two sets of take-up rollers 15 are rotatably mounted between the two sets of mounting frames 11. The rotating wheel 23 is rotatably mounted on the outer arc surface of the connecting shaft 19. The connecting shaft 19 is mounted on the upper surface of the winding machine frame 1 via a pressure adjusting plate. By setting the rotating wheel 23, the winding position of the material strip 6 is adjusted. The positions of the two sets of take-up rollers 15 can be adjusted between the two sets of mounting frames 11, thereby ensuring the neat winding of the material strip 6 through the two sets of take-up rollers 15.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A roll-to-roll machine with visual inspection function, characterized in that, include: The winding frame (1), the discharge adjustment component (4), the material belt (6) and the take-up adjustment component are provided, wherein the material belt (6) is slidably disposed above the winding frame (1) through the discharge adjustment component (4) and the take-up component; The upper surface of the roll forming frame (1) is provided with a detection component for visual inspection, which includes a detection box (5), a bottom display (7), a data display (8), a CCD camera, and a pressing module. The bottom display (7) is disposed on the upper surface of the roll-to-roll frame (1), the data display (8) is disposed on the side of the roll-to-roll frame (1) through the mounting box (9), the detection box (5) is disposed on the upper surface of the roll-to-roll frame (1), and the CCD camera is disposed inside the detection box (5).

2. A roll-to-roll machine with visual inspection function according to claim 1, characterized in that: The pressing module includes an extension plate (13), a threaded rod (14), a connecting block (20), a connecting plate (21), and a pressure roller (22). The extension plate (13), the connecting block (20), the connecting plate (21), and the pressure roller (22) are all provided in two sets. The two sets of extension plates (13) are symmetrically arranged on the upper surface of the coiling frame (1). The threaded rod (14) is fixedly arranged between the two sets of extension plates (13). The two sets of connecting blocks (20) are threaded onto the outer arc surface of the threaded rod (14). The two sets of connecting plates (21) are arranged on the corresponding surfaces of the two sets of connecting blocks (20). The two sets of pressure rollers (22) are rotatably arranged between the two sets of connecting plates (21).

3. A roll-to-roll machine with visual inspection function according to claim 2, characterized in that: The lower surface of the detection box (5) is provided with a detection groove (16) corresponding to the material strip (6). A maintenance plate (18) is provided on one side of the detection box (5). Four sets of auxiliary lights (17) are provided inside the detection box (5) and below the CCD camera. The material strip (6) slides through the detection groove (16).

4. A roll-to-roll machine with visual inspection function according to claim 3, characterized in that: The winding frame (1) has a winding shaft (3) and a winding shaft (10) on both sides via a drive plate. The material discharge adjustment component (4) is located between the winding shaft (3) and the detection box (5), and the material take-up adjustment component is located between the detection box (5) and the winding shaft (10).

5. A roll-to-roll machine with visual inspection function according to claim 4, characterized in that: The receiving adjustment assembly includes a mounting frame (11), a receiving roller (15), a connecting shaft (19), and a rotating wheel (23). The mounting frame (11) and the receiving roller (15) are each provided in two sets. The two sets of mounting frames (11) are fixedly set on the upper surface of the winding machine frame (1). The two sets of receiving rollers (15) are rotatably set between the two sets of mounting frames (11). The rotating wheel (23) is rotatably set on the outer arc surface of the connecting shaft (19). The connecting shaft (19) is set on the upper surface of the winding machine frame (1) through a pressure adjusting plate.

6. A roll-to-roll machine with visual inspection function according to claim 2, characterized in that: The material belt (6) is slidably disposed below the pressure roller (22) and the material belt (6) is slidably disposed above the bottom display (7).

7. A roll-to-roll machine with visual inspection function according to claim 1, characterized in that: The winding machine frame (1) is equipped with a power end (12) inside, and a control frame (2) is provided on the side of the winding machine frame (1).

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