Winding machine capable of monitoring tension of chemical filter cloth in real time

Abstract

The utility model relates to the technical field of winding machines, and discloses a chemical filter cloth tension real-time monitoring winding machine which comprises a base, the top of the base is fixedly connected with two side plates, one side of the side plate on the left side is fixedly connected with a first motor, and the output end of the first motor penetrates through the side plates and is fixedly connected with a winding roller. A tension detector is arranged at the position, close to the front of the center, between the two side plates, the tops of the two side plates are fixedly connected with a first U-shaped frame, the bottom of the first U-shaped frame is fixedly connected with a first air cylinder, the output end of the first air cylinder is fixedly connected with a second U-shaped frame, and the bottom of the second U-shaped frame is fixedly connected with two limiting rings. When insufficient tension is detected, the signal receiver receives signals, the control panel controls the first U-shaped frame to work, the adjusting roller is pushed to move downwards, the displacement sensor detects displacement, and tension adjustment is achieved.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically a chemical filter cloth tension real-time monitoring winding machine. Background Technology

[0002] In the process of winding chemical filter cloth, winding machines are widely used to process the filter cloth, which is a filter medium made of natural or synthetic fibers, including metal mesh or filter screen. It is mainly used for air filtration and dust removal, collecting dust particles to purify the air and protect the environment. Winding machines are also used in the winding process of chemical filter cloth in smelters, chemical plants, sugar refineries, dye factories, pharmaceutical factories, and food industries.

[0003] When using existing winding machines, the chemical filter cloth is transferred from the feeding roller to the winding roller and tensioned. Then, the motor works to wind the chemical filter cloth.

[0004] However, existing winding machines cannot detect tension in real time during use, resulting in a brief period of insufficient tension during winding. If the tension cannot be adjusted, it can easily affect the subsequent winding effect. To address the above problems, a chemical filter cloth tension real-time monitoring winding machine is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a chemical filter cloth tension real-time monitoring winding machine, which solves the problem in the background technology that tension cannot be detected in real time, resulting in a brief tension deficiency during winding. If the tension cannot be adjusted, it will easily affect the subsequent winding effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a chemical filter cloth tension real-time monitoring winding machine, comprising a base, two side plates fixedly connected to the top of the base, a first motor fixedly connected to one side of the left side plate, the output end of the first motor passing through the side plate and fixedly connected to a winding roller, a tension detector disposed at a position slightly forward of the center between the two side plates, a first U-shaped frame fixedly connected to the top of the two side plates, a first cylinder fixedly connected to the bottom of the first U-shaped frame, a second U-shaped frame fixedly connected to the output end of the first cylinder, two limiting rings fixedly connected to the bottom of the second U-shaped frame, an adjusting roller rotatably connected between the two limiting rings, a displacement sensor disposed on the top of the outer wall of the limiting ring, and a deviation correction assembly disposed at the bottom of the base.

[0007] By adopting the above technical solution, the chemical filter cloth on the feeding roller is transferred from the tension detector and the lower part of the adjusting roller to the winding roller for winding. During the winding process, the tension detector detects the tension. When insufficient tension is detected, the signal receiver receives the signal, and the control panel controls the first U-shaped frame to work, pushing the adjusting roller to move downward.

[0008] As a further description of the above technical solution: the correction assembly includes an L-shaped plate, which is fixedly connected to the base. A second motor is fixedly connected to the bottom of the inner wall of the L-shaped plate. A first fixed plate is fixedly connected to the output end of the second motor. Two support plates are rotatably connected to one side of the first fixed plate. A first connecting plate is rotatably connected to one side of the two support plates. A support rod is fixedly connected to the top of each of the two first connecting plates. A second fixed plate is fixedly connected to one side of each of the two support rods. A movable plate is fixedly connected to one side of each of the two second fixed plates. An infrared receiver is provided on one side of each of the two front movable plates. An infrared transmitter is provided on one side of each of the two rear movable plates. Two slide rails are fixedly connected to the top of the base. A second cylinder is connected to one side of the inner wall of each slide rail. A second connecting plate is fixedly connected to the output end of each of the two second cylinders. A correction plate is fixedly connected to the top of each of the two second connecting plates.

[0009] By adopting the above technical solution, the correction component corrects the filter cloth tension deviation when it is detected.

[0010] As a further description of the above technical solution: a side plate is rotatably connected to the right side of the take-up roller, and a feeding roller is rotatably connected between the two side plates.

[0011] By adopting the above technical solution, material can be fed when the feeding roller rotates.

[0012] As a further description of the above technical solution: a control panel is provided on one side of the right-side panel, and a signal receiver is provided at the bottom of the control panel.

[0013] By adopting the above technical solution, the signal receiver is used to receive signals, thereby enabling the control panel to perform control.

[0014] As a further description of the above technical solution: two limiting grooves are provided at the bottom of the base, and a support rod is slidably connected to the inner wall of the limiting groove.

[0015] By adopting the above technical solution, the support rod moves within the limiting groove.

[0016] As a further description of the above technical solution: a second connecting plate is slidably connected to the inner wall of the slide rail.

[0017] By adopting the above technical solution, the second connecting plate moves within the slide rail in a limited manner.

[0018] As a further description of the above technical solution: the outer wall of the movable plate is slidably connected to a side plate.

[0019] By adopting the above technical solution, the movable plate slides on the side plate when it is adjusted.

[0020] As a further description of the above technical solution: the top of the first fixed plate is rotatably connected to a base, and the base is fixedly connected to four legs at the four corners of its bottom.

[0021] By adopting the above technical solution, the outriggers support the base.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. This utility model provides a real-time tension monitoring winding machine for chemical filter cloth. Through a winding roller, a first cylinder, a limit ring, an adjusting roller, and a tension detector, the chemical filter cloth on the feeding roller is transferred to the winding roller below the tension detector and the adjusting roller for winding. During the winding process, the tension detector detects the tension. When insufficient tension is detected, the signal receiver receives the signal, and the control panel controls the first U-shaped frame to work, pushing the adjusting roller to move downward. The displacement sensor detects the displacement, thereby adjusting the tension and improving the winding effect.

[0024] 2. This utility model provides a real-time tension monitoring winding machine for chemical filter cloth. Through a moving plate, an infrared receiver, an infrared transmitter, and the starting of a second motor, the first fixed plate is rotated, pulling the support plate and thus adjusting the position of the support rod. This allows the infrared transmitter and receiver to be adjusted according to the size of the filter cloth. During winding, if the infrared receiver cannot receive the signal from the infrared transmitter, it indicates that the filter cloth is tilted. The signal receiver receives the signal, and the control panel controls the corresponding second cylinder to move and correct the tilt, improving the winding effect. Attached Figure Description

[0025] Figure 1 This is a perspective view of the overall structure of this utility model;

[0026] Figure 2 This is a top view of the overall structure of this utility model;

[0027] Figure 3 This is a bottom view of the overall structure of this utility model.

[0028] In the diagram: 1. Base; 2. Side plate; 3. Control panel; 4. Signal receiver; 5. First motor; 6. Take-up roller; 7. Feeding roller; 8. First U-shaped frame; 9. First cylinder; 10. Adjusting roller; 11. Displacement sensor; 12. Limiting ring; 13. Tension detector; 14. L-shaped plate; 15. Second motor; 16. First fixing plate; 17. Support plate; 18. First connecting plate; 19. Limiting groove; 20. Support rod; 21. Second fixing plate; 22. Moving plate; 23. Infrared receiver; 24. Infrared transmitter; 25. Slide rail; 26. Second cylinder; 27. Second connecting plate; 28. Second U-shaped frame; 29. ​​Support leg; 30. Correction plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0031] Combination Figure 1 This utility model discloses a real-time tension monitoring and winding machine for chemical filter cloth, comprising a base 1, with two side plates 2 fixedly connected to the top of the base 1. A first motor 5 is fixedly connected to one side of the left side plate 2. When the first motor 6 works, it can drive the winding roller 6 to rotate, thereby winding the chemical filter cloth. The output end of the first motor 5 passes through the side plate 2 and is fixedly connected to the winding roller 6. The right side of the winding roller 6 is rotatably connected to the side plate 2, which transfers the chemical filter cloth from below the tension detector 13 and the adjusting roller 10 to the winding roller 6. When the winding roller 6 rotates, it drives the feeding roller 7 to rotate, thereby feeding the filter cloth. The feeding roller 7 is rotatably connected between the two side plates 2. The base 1 is rotatably connected to the top of the first fixed plate 16. Support legs 29 are fixedly connected to the four corners of the bottom of the base 1.

[0032] Combination Figure 2A tension detector 13 is installed at a position slightly forward of the center between the two side plates 2. A first U-shaped frame 8 is fixedly connected to the top of the two side plates 2, and a first cylinder 9 is fixedly connected to the bottom of the first U-shaped frame 8. When overload or underload of tension is detected, the first cylinder 9 is controlled to work, and the displacement sensor 11 performs displacement detection to adjust the height of the adjusting roller 10 and adjust the tension. A second U-shaped frame 28 is fixedly connected to the output end of the first cylinder 9. Two limit rings 12 are fixedly connected to the bottom of the second U-shaped frame 28, and the adjusting roller 10 is rotatably connected between the two limit rings 12. When the winding roller 6 rotates during winding, it also drives the adjusting roller 10 to rotate, without affecting the winding work. A displacement sensor 11 is installed on the top of the outer wall of the limit ring 12. A correction component is installed at the bottom of the base 1. A control panel 3 is installed on one side of the right side plate 2, and a signal receiver 4 is installed at the bottom of the control panel 3.

[0033] Combination Figure 2 and Figure 3 The correction assembly includes an L-shaped plate 14, which is fixedly connected to the base 1. A second motor 15 is fixedly connected to the bottom of the inner wall of the L-shaped plate 14, supporting the second motor 15 and increasing stability. A first fixed plate 16 is fixedly connected to the output end of the second motor 15. Two support plates 17 are rotatably connected to one side of the first fixed plate 16. When the second motor 15 works, it drives the first fixed plate 16 to rotate, which in turn causes the support plates 17 to rotate, allowing the support rods 20 to move under the limit of the limiting grooves 19, adjusting the position of the moving plates 22. A first connecting plate 18 is rotatably connected to one side of each of the two support plates 17. Support rods 20 are fixedly connected to the top of each of the two first connecting plates 18. A second fixed plate 21 is fixedly connected to one side of each of the two support rods 20. A moving plate 22 is fixedly connected to one side of each of the two second fixed plates 21. An infrared receiver 23 is provided on one side of each of the two front moving plates 22. An infrared receiver 23 is provided on the rear two... An infrared transmitter 24 is provided on one side of the movable plate 22, and an infrared receiver 23 is used to receive the signal from the infrared transmitter 24. When the infrared receiver 23 cannot receive the signal from the infrared transmitter 24, the control panel 3 controls the corresponding second cylinder 26 to work, so that 30 can be corrected. Two slide rails 25 are fixedly connected to the top of the base 1. The second cylinder 26 is connected to one side of the inner wall of the slide rail 25. The output end of the two second cylinders 26 is fixedly connected to the second connecting plate 27. The top of the two second connecting plates 27 is fixedly connected to the correction plate 30. When the second cylinder 26 works, it pushes the second connecting plate 27 to move within the slide rail 25, thereby adjusting the position of 30. Two limit grooves 19 are opened at the bottom of the base 1. The inner wall of the limit groove 19 is slidably connected to the support rod 20. The inner wall of the slide rail 25 is slidably connected to the second connecting plate 27. The outer wall of the movable plate 22 is slidably connected to the side plate 2.

[0034] Working principle: When using the winding machine, the chemical filter cloth on the feeding roller 7 is first passed under the tension detector 13 and the adjusting roller 10, and then onto the take-up roller 6. The first motor 5 is then started to begin winding. During winding, the adjusting roller 10 rotates as the chemical filter cloth moves. The tension detector 13 detects tension; when insufficient tension is detected, the signal receiver 4 receives a signal, and the control panel 3 controls the first cylinder 9 to move, thereby pushing the second U-shaped frame 28 to move, causing the adjusting roller 10 to move downwards, thus adjusting the tension. Tension detection is performed, and then during use, the second motor 15 is started, which drives the first fixed plate 16 to rotate, thereby causing the first connecting plate 18 to rotate. The position of the support rod 20 is adjusted, which drives the moving plate 22 to move, so that the infrared receiver 23 and the infrared transmitter 24 can be adjusted according to the size of the chemical filter cloth. When the infrared receiver 23 cannot receive the signal from the infrared transmitter 24, it indicates that the chemical filter cloth is tilted. The signal receiver 4 receives the signal, and the control panel 3 controls the second cylinder 26 to work, pushing the corresponding 30 to move, thereby correcting the deviation and improving the winding effect.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A real-time tension monitoring winding machine for chemical filter cloth, comprising a base (1), characterized in that: The base (1) has two side plates (2) fixedly connected to the top. A first motor (5) is fixedly connected to one side of the left side plate (2). The output end of the first motor (5) passes through the side plate (2) and is fixedly connected to a winding roller (6). A tension detector (13) is set at the center-forward position between the two side plates (2). A first U-shaped frame (8) is fixedly connected to the top of the two side plates (2). A first cylinder (9) is fixedly connected to the bottom of the first U-shaped frame (8). A second U-shaped frame (28) is fixedly connected to the output end of the first cylinder (9). Two limiting rings (12) are fixedly connected to the bottom of the second U-shaped frame (28). An adjusting roller (10) is rotatably connected between the two limiting rings (12). A displacement sensor (11) is set on the top of the outer wall of the limiting ring (12). A correction component is set at the bottom of the base (1).

2. The chemical filter cloth tension real-time monitoring winding machine according to claim 1, characterized in that: The correction assembly includes an L-shaped plate (14), which is fixedly connected to the base (1). A second motor (15) is fixedly connected to the bottom of the inner wall of the L-shaped plate (14). A first fixing plate (16) is fixedly connected to the output end of the second motor (15). Two support plates (17) are rotatably connected to one side of the first fixing plate (16). A first connecting plate (18) is rotatably connected to one side of the two support plates (17). A support rod (20) is fixedly connected to the top of each of the two first connecting plates (18). A second fixing plate (20) is fixedly connected to one side of each of the two support rods (20). 1) A movable plate (22) is fixedly connected to one side of each of the two second fixed plates (21). An infrared receiver (23) is provided on one side of each of the two movable plates (22) on the front side. An infrared transmitter (24) is provided on one side of each of the two movable plates (22) on the rear side. Two slide rails (25) are fixedly connected to the top of the base (1). A second cylinder (26) is connected to one side of the inner wall of each slide rail (25). A second connecting plate (27) is fixedly connected to the output end of each of the two second cylinders (26). A correction plate (30) is fixedly connected to the top of each of the two second connecting plates (27).

3. The chemical filter cloth tension real-time monitoring winding machine according to claim 1, characterized in that: The right side of the take-up roller (6) is rotatably connected to a side plate (2), and the two side plates (2) are rotatably connected to a feed roller (7).

4. The chemical filter cloth tension real-time monitoring winding machine according to claim 1, characterized in that: A control panel (3) is provided on one side of the right side panel (2), and a signal receiver (4) is provided at the bottom of the control panel (3).

5. A chemical filter cloth tension real-time monitoring winding machine according to claim 1, characterized in that: The base (1) has two limiting grooves (19) at its bottom, and a support rod (20) is slidably connected to the inner wall of the limiting groove (19).

6. A chemical filter cloth tension real-time monitoring winding machine according to claim 2, characterized in that: The inner wall of the slide rail (25) is slidably connected to a second connecting plate (27).

7. A chemical filter cloth tension real-time monitoring winding machine according to claim 2, characterized in that: The outer wall of the movable plate (22) is slidably connected to a side plate (2).

8. A chemical filter cloth tension real-time monitoring winding machine according to claim 2, characterized in that: The first fixing plate (16) is rotatably connected to the top of the base (1), and the base (1) is fixedly connected to the four corners of the bottom of the base (1) with legs (29).

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