Leveling device for garment fabric processing

Abstract

The utility model relates to the technical field of garment fabric processing, and discloses a leveling device for garment fabric processing, which comprises a leveling structure, one end of the leveling structure is provided with a rolling structure, the rolling structure comprises a base, and a support component is positioned at the lower end of a sleeve. The first motor is started to drive the two-way screw to rotate, the two vertical plates oppositely move along the sliding grooves to a set distance, then the fixing assembly is operated to fix the sleeve, and then the second motor can be started to drive the fixing assembly and the sleeve to rotate. After winding is completed, a second motor is turned off, a supporting assembly is operated, the supporting assembly supports the sleeve, then a fixing assembly is operated, the sleeve is not fixed by the fixing assembly, a first motor and two vertical plates are reversely driven to move towards the outer side, and the fabric is wound on the outer surface of the sleeve; and therefore, a worker can conveniently take down the sleeve fully wound with the fabric from the supporting assembly.

Description

Technical Field

[0001] This utility model relates to the field of garment fabric processing technology, specifically a leveling device for garment fabric processing. Background Technology

[0002] Clothing is made from fabric through production and processing. In order to reduce wrinkles and improve the smoothness of the fabric during the garment processing, it is necessary to smooth the fabric. Therefore, fabric smoothing devices for garment processing are required.

[0003] The utility model patent application with publication number "CN218059557U" discloses a fabric leveling device for garment production and processing. It mainly consists of a base, a shell, a support plate, a feeding box, a feeding roller, a motor, and a take-up roller. This technical solution uses the operation of a transverse sliding mechanism to drive the leveling roller to slide back and forth along the surface of the fabric body, thereby achieving a uniform leveling effect on the garment fabric. At the same time, the static electricity generated on the fabric surface during the leveling process is neutralized and absorbed by the continuous rotation of the leveling roller. It has a high degree of automation, can significantly improve the quality of garment products, and has good application prospects.

[0004] The fabric leveling device for garment production and processing disclosed in the aforementioned document has the following defects: This technical solution uses a motor to drive a take-up roller, thereby continuously winding the fabric. However, after the take-up roller completes the winding operation, the fabric is completely wrapped around its outer surface. After this, the take-up roller, which is covered with fabric, needs to be removed and replaced with a new one. In the existing technology, the take-up roller and the motor output shaft are generally rigidly fixed (such as by bolts or keyways). Each replacement requires the use of tools for disassembly and assembly, which is cumbersome and makes the fabric winding operation inconvenient. At the same time, long-term disassembly may cause wear on the threads or keyways at the connection between the motor output shaft and the take-up roller, resulting in loosening of the fit and affecting the transmission accuracy. Utility Model Content

[0005] The purpose of this utility model is to provide a leveling device for garment fabric processing, which solves the problem that existing leveling devices for garment fabric processing are not convenient for quickly completing fabric winding.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a leveling device for processing garment fabrics, comprising a leveling structure, a winding structure at one end of the leveling structure, a base, a groove on the upper surface of the base, a bidirectional screw rotatably connected to the inner surface of the groove, two vertical plates slidably connected to the outer surface of the bidirectional screw, a fixing component at one end of each of the two vertical plates, a sleeve on the outer surface of the fixing component, and a support component on the upper surface of the base, the support component being located at the lower end of the sleeve.

[0008] Furthermore, a first motor is provided at one end of the base, and the output end of the first motor is installed with a double screw through a coupling. One end of each of the two vertical plates is located inside the slide groove and moves along the axial direction of the slide groove.

[0009] Furthermore, the fixing component includes a housing, a connector is installed at one end of the housing, an air intake channel is formed on the outer surface of the connector, an air nozzle is installed inside the air intake channel, an opening is formed on the outer surface of the housing, an airbag is fitted inside the housing, a key is fitted on the outer surface of the airbag, the key is slidably connected inside the opening, a sleeve is fitted on the outer surface of the housing, a mounting hole is formed on the outer surface of the vertical plate, the connector is rotatably connected inside the mounting hole, a side plate is provided on the outer surface of the vertical plate, a second motor is installed on the upper surface of the side plate, and the output end of the second motor is installed with the connector via a coupling.

[0010] Furthermore, the support assembly includes a connecting frame, which is mounted on the upper surface of the base. An electric push rod is mounted on the lower surface of the connecting frame. The output end of the electric push rod passes through the connecting frame and is mounted on a support plate. A through hole is opened on the upper surface of the connecting frame. A guide rod is slidably connected inside the through hole. One end of the guide rod is mounted on the lower surface of the support plate, and the other end of the guide rod is threadedly connected to a baffle.

[0011] Furthermore, the leveling structure includes a box body, a door panel is hinged to one side of the box body, a feed inlet is opened at one end of the box body, a discharge outlet is opened at the other end of the box body, and a first support frame is installed at both ends of the box body, with a pressure roller rotatably connected to the inner surface of the two first support frames.

[0012] Furthermore, two mounting plates are installed on the inner top of the housing, and a reciprocating screw is rotatably connected between the two mounting plates. A second support frame is provided inside the housing, and a leveling roller is rotatably connected inside the second support frame. A first connecting plate and a second connecting plate are provided on the upper surface of the second support frame. One end of the first connecting plate is threaded to the outer surface of the reciprocating screw. An auxiliary rod is installed on the inner surface of the housing, and one end of the second connecting plate is slidably connected to the outer surface of the auxiliary rod.

[0013] Furthermore, a third motor is installed on the upper surface of the housing, and a drive wheel is installed at the output end of the third motor. One end of the reciprocating screw passes through one of the mounting plates and is equipped with a driven wheel. An opening is provided on the upper surface of the housing, and the drive wheel is connected to the driven wheel via a belt. The belt is located inside the opening.

[0014] This utility model has the following beneficial effects:

[0015] (1) This utility model starts the first motor, which drives the bidirectional screw to rotate, so that the two vertical plates move towards each other along the slide groove to a set distance. Then, by operating the fixing component, the fixing component fixes the sleeve. Then, the second motor is started, which drives the fixing component and the sleeve to rotate, so that the fabric is wound around the outer surface of the sleeve for winding. After winding is completed, the second motor is turned off, the support component is operated, so that the support component supports the sleeve, and then the fixing component is operated to release the fixing component from the sleeve, and the first motor is driven in the opposite direction, so that the two vertical plates move outward, which makes it easier for the workers to remove the sleeve full of fabric from the support component.

[0016] (2) This utility model starts the third motor, which drives the drive wheel to rotate. The drive wheel drives the driven wheel and the reciprocating screw to rotate through the belt. Since the first connecting plate is threaded to the reciprocating screw and the second connecting plate slides along the auxiliary rod, the leveling roller is driven to reciprocate in the width direction of the fabric. During the movement, the leveling roller applies uniform pressure to the fabric to eliminate wrinkles and uneven tension. At the same time, by adjusting the speed of the third motor, the moving speed of the leveling roller can be adjusted. When encountering thicker fabric, the moving speed of the leveling roller is reduced and the pressure is increased. When encountering thin fabric, the moving speed of the leveling roller is increased and the pressure is reduced to avoid stretching deformation. Through reciprocating motion and pressure adjustment, wrinkles of fabrics with different thicknesses and elasticities can be effectively eliminated, and the quality of finished products can be improved.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the winding structure of this utility model;

[0021] Figure 3 This is a cross-sectional view of the fixing component structure of this utility model;

[0022] Figure 4 This is a cross-sectional view of the support component structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the internal structure of the box body of this utility model;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] In the diagram: 1. Rewinding structure; 101. Base; 102. Slide groove; 103. Bidirectional screw; 104. Vertical plate; 105. Fixing assembly; 1051. Housing; 1052. Connector; 1053. Air nozzle; 1054. Airbag; 1055. Key; 106. Sleeve; 107. Support assembly; 1071. Connecting frame; 1072. Electric push rod; 1073. Support plate; 1074. Guide rod; 1075. Baffle; 108. First motor; 109. Second motor; 2. Housing; 3. Door panel; 4. First support frame; 5. Pressure roller; 6. Mounting plate; 7. Reciprocating screw; 8. Second support frame; 801. First connecting plate; 802. Second connecting plate; 9. Leveling roller; 10. Auxiliary rod; 11. Third motor; 12. Drive wheel; 13. Driven wheel; 14. Belt. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5 As shown, this utility model is a leveling device for processing clothing fabrics, including a leveling structure. One end of the leveling structure is provided with a winding structure 1. The winding structure 1 includes a base 101. A groove 102 is provided on the upper surface of the base 101. A bidirectional screw 103 is rotatably connected to the inner surface of the groove 102. Two vertical plates 104 are slidably connected to the outer surface of the bidirectional screw 103. A fixing component 105 is provided at one end of each of the two vertical plates 104. A sleeve 106 is provided on the outer surface of the fixing component 105. A support component 107 is provided on the upper surface of the base 101. The support component 107 is located at the lower end of the sleeve 106.

[0028] By starting the first motor 108, the first motor 108 drives the bidirectional screw 103 to rotate, causing the two vertical plates 104 to move towards each other along the slide groove 102 to a set distance. Then, by operating the fixing component 105, the fixing component 105 fixes the sleeve 106. Then, the second motor 109 is started, causing the second motor 109 to drive the fixing component 105 and the sleeve 106 to rotate, so that the fabric is wound around the outer surface of the sleeve 106 for winding. After winding is completed, the second motor 109 is turned off, the support component 107 is operated, so that the support component 107 supports the sleeve 106. Then, the fixing component 105 is operated, so that the fixing component 105 is released from fixing the sleeve 106, and the first motor 108 is driven in the opposite direction, and the two vertical plates 104 move outward, so that the workers can remove the sleeve 106 full of fabric from the support component 107.

[0029] A first motor 108 is provided at one end of the base 101. The output end of the first motor 108 is installed with a double screw 103 via a coupling. One end of each of the two vertical plates 104 is located inside the slide groove 102 and moves along the axis of the slide groove 102.

[0030] The fixing component 105 includes a housing 1051, a connector 1052 installed at one end of the housing 1051, an air inlet channel on the outer surface of the connector 1052, an air nozzle 1053 installed inside the air inlet channel, an opening on the outer surface of the housing 1051, an airbag 1054 fitted inside the housing 1051, a key 1055 fitted on the outer surface of the airbag 1054, the key 1055 slidably connected inside the opening, a sleeve 106 fitted on the outer surface of the housing 1051, an installation hole on the outer surface of the vertical plate 104, the connector 1052 rotatably connected inside the installation hole, a side plate on the outer surface of the vertical plate 104, a second motor 109 installed on the upper surface of the side plate, and the output end of the second motor 109 being installed with the connector 1052 via a coupling.

[0031] The support assembly 107 includes a connecting frame 1071, which is mounted on the upper surface of the base 101. An electric push rod 1072 is mounted on the lower surface of the connecting frame 1071. The output end of the electric push rod 1072 passes through the connecting frame 1071 and is mounted on a support plate 1073. A through hole is opened on the upper surface of the connecting frame 1071. A guide rod 1074 is slidably connected inside the through hole. One end of the guide rod 1074 is mounted on the lower surface of the support plate 1073, and the other end of the guide rod 1074 is threadedly connected to a baffle 1075.

[0032] The leveling structure includes a box body 2, a door panel 3 is hinged to one side of the box body 2, a feed inlet is opened at one end of the box body 2, a discharge outlet is opened at the other end of the box body 2, and a first support frame 4 is installed at both ends of the box body 2. A pressure roller 5 is rotatably connected to the inner surface of the two first support frames 4.

[0033] Two mounting plates 6 are installed on the inner top of the housing 2. A reciprocating screw 7 is rotatably connected between the two mounting plates 6. A second support frame 8 is provided inside the housing 2. A leveling roller 9 is rotatably connected inside the second support frame 8. A first connecting plate 801 and a second connecting plate 802 are provided on the upper surface of the second support frame 8. One end of the first connecting plate 801 is threaded to the outer surface of the reciprocating screw 7. An auxiliary rod 10 is installed on the inner surface of the housing 2. One end of the second connecting plate 802 is slidably connected to the outer surface of the auxiliary rod 10.

[0034] A third motor 11 is installed on the upper surface of the housing 2. A drive wheel 12 is installed at the output end of the third motor 11. One end of the reciprocating screw 7 passes through one of the mounting plates 6 and is equipped with a driven wheel 13. An opening is provided on the upper surface of the housing 2. The drive wheel 12 is connected to the driven wheel 13 through a belt 14. The belt 14 is located inside the opening.

[0035] By activating the third motor 11, the output of the third motor 11 drives the drive wheel 12 to rotate. The drive wheel 12 drives the driven wheel 13 and the reciprocating screw 7 to rotate via the belt 14. Since the first connecting plate 801 is threadedly connected to the reciprocating screw 7, and the second connecting plate 802 slides along the auxiliary rod 10, the leveling roller 9 is driven to reciprocate in the fabric width direction. During the movement, the leveling roller 9 applies uniform pressure to the fabric, eliminating wrinkles and uneven tension. At the same time, by adjusting the speed of the third motor 11, the moving speed of the leveling roller 9 can be adjusted. When encountering thicker fabrics, the moving speed of the leveling roller 9 is reduced and the pressure is increased. When encountering thinner fabrics, the moving speed of the leveling roller 9 is increased and the pressure is reduced to avoid stretching deformation. Through reciprocating motion and pressure adjustment, wrinkles of fabrics with different thicknesses and elasticities can be effectively eliminated, improving the quality of the finished product.

[0036] In use, first place the sleeve 106 on the upper surface of the support plate 1073, then start the electric push rod 1072, which pushes the support plate 1073 upward. When the sleeve 106 is located on one side of the housing 1051, start the first motor 108, which drives the bidirectional screw 103 to rotate through the coupling. During the rotation of the bidirectional screw 103, the two vertical plates 104 drive the fixing assembly 105 to move towards one side of the sleeve 106. When the housing 1051 is located on the upper surface of the support plate 1073, the sleeve 106 is moved upward. After 106 is in place, the first motor 108 is turned off. Then, gas is injected into the airbag 1054 through the air nozzle 1053, causing the airbag 1054 to inflate and push out the key 1055, so that the outer surface of the key 1055 abuts against the inner surface of the sleeve 106. The electric push rod 1072 is operated to reset the output end of the electric push rod 1072. Then, the door panel 3 is opened, and one end of the fabric passes through the inlet and outlet of the box 2 in sequence and is wrapped around the outer surface of the sleeve 106. After one end of the fabric is wrapped, the second motor 1 is started. 09, causing the output end of the second motor 109 to drive the connector 1052 to rotate. During the rotation of the connector 1052, the sleeve 106 is driven to rotate synchronously through the key 1055, thereby realizing the operation of winding the fabric. By starting the third motor 11, the output end of the third motor 11 drives the drive wheel 12 to rotate. The drive wheel 12 drives the driven wheel 13 and the reciprocating screw 7 to rotate through the belt 14. Since the first connecting plate 801 is threadedly connected to the reciprocating screw 7, and the second connecting plate 802 slides along the auxiliary rod 10, ... The leveling roller 9 reciprocates along the width of the fabric, applying uniform pressure to the fabric during its movement to eliminate wrinkles and uneven tension. The speed of the leveling roller 9 can be adjusted by regulating the rotation speed of the third motor 11. When encountering thicker fabrics, the speed of the leveling roller 9 is reduced to increase pressure, while when encountering thinner fabrics, the speed of the leveling roller 9 is increased to reduce pressure and prevent stretching deformation. Through reciprocating motion and pressure adjustment, wrinkles in fabrics of different thicknesses and elasticities can be effectively eliminated, improving the quality of the finished product.

[0037] After the fabric is wound up, turn off the third motor 11 and the second motor 109, and start the electric push rod 1072. The output end of the electric push rod 1072 pushes the support plate 1073 upward. When the upper surface of the support plate 1073 contacts the fabric surface, turn off the electric push rod 1072, press the air nozzle 1053 to release the gas in the airbag 1054, and release the key 1055 from the state of contact with the inner wall of the sleeve 106. Then start the first motor 108 to rotate the output end of the first motor 108 in the opposite direction, so that the two vertical plates 104 drive the fixing component 105 to move outward, so that the housing 1051 disengages from the sleeve 106. Then the wound sleeve 106 can be removed from the support plate 1073 to complete the fabric winding operation.

[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A leveling device for processing garment fabrics, comprising a leveling structure, wherein one end of the leveling structure is provided with a winding structure (1), characterized in that: The winding structure (1) includes a base (101), the upper surface of the base (101) is provided with a groove (102), and the inner surface of the groove (102) is rotatably connected with a bidirectional screw (103). The outer surface of the bidirectional screw (103) is slidably connected to two vertical plates (104), and one end of each of the two vertical plates (104) is provided with a fixing component (105); The outer surface of the fixing component (105) is provided with a sleeve (106), and the upper surface of the base (101) is provided with a support component (107), which is located at the lower end of the sleeve (106).

2. The leveling device for garment fabric processing according to claim 1, characterized in that: One end of the base (101) is provided with a first motor (108), and the output end of the first motor (108) is installed with a double screw (103) through a coupling. One end of each of the two vertical plates (104) is located inside the slide groove (102) and moves along the axis of the slide groove (102).

3. The leveling device for garment fabric processing according to claim 1, characterized in that: The fixing component (105) includes a housing (1051), a connector (1052) is installed at one end of the housing (1051), an air intake channel is opened on the outer surface of the connector (1052), an air nozzle (1053) is installed inside the air intake channel, an opening is opened on the outer surface of the housing (1051), an airbag (1054) is installed inside the housing (1051), a key (1055) is installed on the outer surface of the airbag (1054), the key (1055) is slidably connected inside the opening, and a sleeve (106) is sleeved on the outer surface of the housing (1051). The outer surface of the vertical plate (104) is provided with mounting holes, and the connector (1052) is rotatably connected inside the mounting holes. The outer surface of the vertical plate (104) is provided with a side plate, and a second motor (109) is mounted on the upper surface of the side plate. The output end of the second motor (109) is installed with the connector (1052) through a coupling.

4. The leveling device for garment fabric processing according to claim 1, characterized in that: The support assembly (107) includes a connecting frame (1071), which is mounted on the upper surface of the base (101). An electric push rod (1072) is mounted on the lower surface of the connecting frame (1071). The output end of the electric push rod (1072) passes through the connecting frame (1071) and is mounted on a support plate (1073). The upper surface of the connecting frame (1071) is provided with a through hole, and a guide rod (1074) is slidably connected inside the through hole. One end of the guide rod (1074) is installed on the lower surface of the support plate (1073), and the other end of the guide rod (1074) is threadedly connected to a baffle (1075).

5. A leveling device for garment fabric processing according to claim 1, characterized in that: The leveling structure includes a box body (2), a door panel (3) is hinged to one side of the box body (2), a feed inlet is opened at one end of the box body (2), a discharge outlet is opened at the other end of the box body (2), and a first support frame (4) is installed at both ends of the box body (2), and a pressure roller (5) is rotatably connected to the inner surface of the two first support frames (4).

6. A leveling device for garment fabric processing according to claim 5, characterized in that: Two mounting plates (6) are installed on the inner top of the box (2), and a reciprocating screw (7) is rotatably connected between the two mounting plates (6); The box (2) is provided with a second support frame (8) inside. The second support frame (8) is rotatably connected to a leveling roller (9). The upper surface of the second support frame (8) is provided with a first connecting plate (801) and a second connecting plate (802). One end of the first connecting plate (801) is threaded to the outer surface of the reciprocating screw (7). An auxiliary rod (10) is installed on the inner surface of the box (2). One end of the second connecting plate (802) is slidably connected to the outer surface of the auxiliary rod (10).

7. A leveling device for garment fabric processing according to claim 6, characterized in that: A third motor (11) is installed on the upper surface of the housing (2). A drive wheel (12) is installed at the output end of the third motor (11). One end of the reciprocating screw (7) passes through one of the mounting plates (6) and is equipped with a driven wheel (13). An opening is provided on the upper surface of the housing (2). The drive wheel (12) is connected to the driven wheel (13) via a belt (14). The belt (14) is located inside the opening.

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