Warp rebeaming machine with mechanical cooperative action

Abstract

The utility model relates to a re-beaming machine, in particular to a re-beaming machine with mechanical cooperative action, which comprises a main body and a wind-up roller arranged on the main body, and driving structures are arranged on the main body at two ends of the wind-up roller. The driving structure comprises an air cylinder installed on the main body and an installation part which is arranged at the piston rod end of the air cylinder and can be adjusted on the main body in a lifting mode. The driving structure is arranged on the main body, the replacement and installation efficiency of the wind-up roller can be remarkably improved, when the wind-up roller is replaced, the air cylinder drives the installation piece to ascend and descend, the driving piece and the wind-up roller can be conveniently separated from or connected with each other, the process is easy and convenient to operate, the downtime of equipment is greatly shortened, and the production efficiency is improved. Especially in the installation process of the wind-up roller, the driving piece can build driving connection with the wind-up roller in the lifting process after the wind-up roller is installed, rapid wind-up operation is achieved, extra adjustment or waiting is not needed, and the production efficiency is further improved.

Description

Technical Field

[0001] This utility model relates to a parallel shaft machine, specifically a parallel shaft machine with mechanically coordinated actions. Background Technology

[0002] A spinning machine is a specialized piece of equipment in the textile industry used to combine multiple yarns or filaments into one or more larger bundles. It mainly consists of a spindle frame, a machine head, a transmission system, and a tension control system. The core function of the spinning machine is to achieve uniform yarn combining while maintaining constant and stable yarn tension, which is crucial for subsequent weaving processes. By precisely controlling the yarn tension and the combining process, the quality and production efficiency of textiles can be improved.

[0003] When using a spooling machine, a take-up roller is needed to take up the wire. However, in actual operation, there are some challenges in replacing the take-up roller. Because the take-up roller is large and heavy, the replacement process usually requires the assistance of lifting equipment to disassemble it. This process is not only cumbersome but also time-consuming, which seriously affects production efficiency and usage effect.

[0004] In addition, during the installation of the take-up roll, it is essential to ensure that the take-up roll is fully installed. This requires careful inspection and adjustment by the operator to ensure that the machine can start normally and perform the take-up action. This step also increases the complexity and time cost of operation, affecting the efficient use of the spindle machine. Especially in high-efficiency production environments, every stop and restart may lead to delays in the production schedule, thereby affecting the smooth operation of the entire production line. Summary of the Invention

[0005] The purpose of this invention is to provide a parallel shaft machine with mechanically coordinated operation to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A mechanically coordinated parallel winding machine includes a main body and a take-up roller mounted on the main body. Drive structures are provided on the main body at both ends of the take-up roller. The drive structures include:

[0008] A cylinder mounted on the main body and a mounting component disposed on the piston rod end of the cylinder that can be raised and lowered and adjusted on the main body;

[0009] The mounting component is equipped with a transverse sliding component and a support seat disposed on the transverse sliding component for lifting the take-up roller. The transverse sliding component is connected to a rack mounted on the main body and is used to drive the transverse sliding component to move when the mounting component is raised or lowered.

[0010] The traverse member is equipped with a drive member for driving the take-up roller. When the mounting member descends, the drive member disengages from the take-up roller. When the mounting member rises, the drive member becomes drive-connected to the take-up roller.

[0011] A parallel-shaft machine with mechanically coordinated operation as described above: the mounting component includes a fixed rod fixedly mounted to the piston rod of the cylinder, a mounting seat disposed on the fixed rod, and sliding grooves symmetrically opened on the mounting seat, the sliding grooves being used to guide the sliding of the transverse component.

[0012] As described above, a parallel shaft machine with mechanically coordinated operation: the support base is arranged in a semi-arc shape, and multiple rolling rollers are rotatably mounted at equal intervals on the arc surface of the support base. The rolling rollers are used to reduce the friction between the take-up roller and the support base.

[0013] A support column is fixed on the support base, and the support column is fixedly installed on the mounting base.

[0014] A parallel shaft machine with mechanical cooperation operation as described above: the transverse moving component includes a lead screw that rotates on the mounting base, a sliding seat that is threadedly connected to the lead screw and slides in the sliding groove, and a gear disposed at one end of the lead screw;

[0015] The gear meshes with the rack.

[0016] A parallel shaft machine with mechanically coordinated operation as described above: the driving component includes a motor mounted on the sliding seat, a connecting plate disposed on one side of the motor output end, and a plug-in mechanism rotatably connected to the connecting plate;

[0017] The insertion mechanism is connected to the output shaft of the motor via a belt drive, and is used to drive the take-up roller.

[0018] A mechanical coupling machine as described above: the insertion mechanism includes a rotating wheel that rotates on the connecting plate and a drive shaft disposed on the rotating wheel.

[0019] As described above, a mechanically coupled winding machine has insertion holes at the center of both ends of the take-up roller for engaging with the drive shaft.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] The drive structure on the main body significantly improves the efficiency of changing and installing take-up rolls. When changing take-up rolls, the cylinder drives the mounting component to rise and fall, allowing the drive component to easily detach from or connect to the take-up roll. This process is not only simple to operate, but also greatly reduces equipment downtime. Especially during the installation of take-up rolls, the drive component can establish a drive connection with the take-up roll as it rises after installation. Through mechanical cooperation, a quick winding operation is achieved without additional adjustments or waiting, further improving production efficiency.

[0022] Specifically, this drive structure design makes the take-up roll replacement process extremely efficient. When the take-up roll needs to be replaced, the cylinder actuates first, driving the mounting piece to descend. During this process, the connection between the drive piece and the take-up roll is disconnected, allowing the take-up roll to be easily removed from the support. Since the entire process is completed automatically through mechanical action, operators do not need to perform complex disassembly or installation operations, greatly simplifying the replacement process. After the new take-up roll is installed in place, the cylinder actuates again, pushing the mounting piece upward. At this time, the drive piece gradually approaches the take-up roll as the mounting piece rises, and during the rise of the take-up roll, it precisely aligns with the take-up roll's insertion hole and establishes a drive connection. This design ensures that the take-up roll can immediately enter the working state after installation without additional time for adjustment or calibration, thus achieving a quick take-up operation. Attached Figure Description

[0023] Figure 1 A schematic diagram of a parallel shaft machine for mechanically coordinated actions.

[0024] Figure 2 A schematic diagram of the main body on one side of a parallel shaft machine that performs mechanically coordinated actions.

[0025] Figure 3 A schematic diagram of the drive structure and take-up roller in a parallel-shaft machine that performs mechanically coordinated actions.

[0026] Figure 4 A schematic diagram of the drive structure in a parallel-shaft machine that performs mechanically coordinated actions.

[0027] Figure 5 A schematic diagram of the mounting base in a parallel-shaft machine for mechanically coordinated operations.

[0028] Figure 6 A schematic diagram of the support base in a parallel-shaft machine for mechanically coordinated actions.

[0029] Figure 7 A schematic diagram of the transverse moving component in a parallel shaft machine that performs mechanically coordinated actions.

[0030] Figure 8 A schematic diagram of the drive component in a parallel-shaft machine that performs mechanically coordinated actions.

[0031] Figure 9 A schematic diagram of the winding roller in a parallel-shaft machine that performs mechanically coordinated actions.

[0032] In the diagram: 1. Main body; 2. Cylinder; 3. Fixed rod; 4. Mounting seat; 5. Sliding groove; 6. Support column; 7. Support base; 8. Rolling roller; 9. Lead screw; 10. Sliding seat; 11. Gear; 12. Rack; 13. Motor; 14. Connecting plate; 15. Rotating wheel; 16. Drive shaft; 17. Take-up roller; 18. Insertion hole. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0034] Please see Figures 1-3 In this embodiment of the present invention, a mechanically coordinated parallel shaft machine includes a main body 1 and a take-up roller 17 mounted on the main body 1. A drive structure is provided on the main body 1 at both ends of the take-up roller 17. The drive structure includes:

[0035] The cylinder 2 is mounted on the main body 1 and the mounting part provided on the piston rod end of the cylinder 2 is adjustable in height on the main body 1;

[0036] The mounting component is equipped with a transverse component and a support seat 7 provided on the transverse component for lifting the take-up roller 17. The transverse component is connected to the rack 12 mounted on the main body 1 and is used to drive the transverse component to move when the mounting component is raised or lowered.

[0037] The traverse member is equipped with a drive member for driving the take-up roller 17. When the mounting member descends, the drive member is disengaged from the take-up roller 17. When the mounting member rises, the drive member is driven to connect with the take-up roller 17.

[0038] In this embodiment, during the operation of the spooling machine, when it is necessary to wind the spooled wire, the drive unit will start and drive the winding roller 17 to rotate smoothly on the support seat 7, thereby efficiently completing the winding operation of the wire. When it is necessary to replace the winding roller 17, firstly, the cylinder 2 starts to move, and the mounting part connected to its piston rod end will gradually descend on the main body 1. Since the drive unit is mounted on the mounting part through the transverse component, the drive unit will descend synchronously during the descent of the mounting part. At the same time, the transverse component is connected to the rack 12 mounted on the main body 1. This mechanical connection design makes the transverse component forced to move along the rack 12 when the mounting part descends. Specifically, the transverse component will slide on the mounting part, thereby driving the drive unit to slide synchronously. During this process, the drive unit will gradually move away from the winding roller 17 and eventually disconnect from the drive connection with the winding roller 17.

[0039] After the take-up roller 17 touches the ground, the cylinder 2 will continue to operate, further pushing the mounting part down. At this time, the support seat 7 will gradually detach from supporting the take-up roller 17, allowing the take-up roller 17 to easily land and roll, thus completely escaping the restriction range of the support seat 7. This process not only ensures the smooth replacement of the take-up roller 17, but also greatly reduces the downtime caused by the replacement operation.

[0040] After removing the old take-up roller 17, the operator pushes the new take-up roller 17 into the lifting range of the support seat 7. Then, the wire is wound around the new take-up roller 17 to prepare for the next winding action. At this time, the cylinder 2 begins to reset, pushing the mounting part upward. During the process of the mounting part rising, the lateral component will drive the drive component to reset, so that the drive component re-establishes a drive connection with the take-up roller 17. As the mounting part rises, the take-up roller 17 will also be gradually lifted off the ground. During this process, the drive component will reconnect with the take-up roller 17 and begin to drive the take-up roller 17 to perform the winding action. Through the designed mechanical action, the entire replacement process of the take-up roller 17 is not only efficient and convenient, but also greatly reduces the downtime of the equipment, improves production efficiency, and ensures the stability and reliability of the parallel spinning machine during long-term operation.

[0041] Please see Figure 4 and Figure 5 As a further embodiment of this utility model, the mounting component includes a fixing rod 3 fixedly mounted to the piston rod of the cylinder 2, a mounting seat 4 disposed on the fixing rod 3, and sliding grooves 5 symmetrically opened on the mounting seat 4. The sliding grooves 5 are used to guide the sliding of the transverse component.

[0042] In this embodiment, the mounting base 4 is the core component, mainly used for the installation and connection of the transverse component and the driving component. The fixing rod 3 is fixedly connected to the piston rod of the cylinder 2. This connection method ensures that when the piston rod of the cylinder 2 extends or retracts, it can accurately and stably drive the mounting base 4 to achieve lifting and sliding on the main body 1. The setting of the sliding groove 5 not only provides a precise sliding path for the transverse component, but also ensures the stability and straightness of the transverse component during the movement.

[0043] Please see Figure 5 and Figure 6 As a further embodiment of this utility model, the support base 7 is arranged in a semi-arc shape, and a plurality of rolling rollers 8 are rotatably mounted at equal intervals on the arc surface of the support base 7. The rolling rollers 8 are used to reduce the friction between the take-up roller 17 and the support base 7.

[0044] A support column 6 is fixed on the support base 7, and the support column 6 is fixedly installed on the mounting base 4.

[0045] In this embodiment, the design of the support base 7 fully considers the cooperation with the take-up roller 17 and the friction problem during operation. The arc surface of the support base 7 matches the outer contour of the take-up roller 17, ensuring that the take-up roller 17 can be stably placed and rotated on the support base 7. In order to further optimize the operating performance of the equipment, multiple rolling rollers 8 are rotatably installed at equal intervals on the arc surface of the support base 7. They play the role of rolling support between the take-up roller 17 and the support base 7, significantly reducing the direct friction between the two. This design not only reduces the energy consumption during equipment operation, but also extends the service life of the take-up roller 17 and the support base 7, reduces wear and heat generation caused by friction, thereby improving the operating efficiency and stability of the equipment.

[0046] The support column 6 serves as a connecting component, with one end set on the support base 7 and the other end firmly installed on the mounting base 4. This connection method not only provides stable support for the support base 7 but also ensures its accurate positioning and firm fixation on the mounting base 4. The presence of the support column 6 enables the support base 7 to withstand the weight of the winding roller 17 and various forces generated during operation, thereby ensuring the stability and reliability of the entire winding system.

[0047] Please see Figure 5 and Figure 7 As a further embodiment of this utility model, the transverse component includes a lead screw 9 that rotates on the mounting base 4, a sliding seat 10 that is threadedly connected to the lead screw 9 and slides in the sliding groove 5, and a gear 11 disposed at one end of the lead screw 9.

[0048] The gear 11 meshes with the rack 12.

[0049] In this embodiment, the design of the transverse component combines lead screw drive and rack and pinion drive to achieve precise mechanical motion control. The lead screw 9 is mounted on the mounting base 4 and can rotate freely around its own axis. The sliding seat 10 is connected to the lead screw 9 by a thread. This threaded connection allows the sliding seat 10 to move linearly along the axial direction of the lead screw 9 when the lead screw 9 rotates. At the same time, the sliding seat 10 is also restricted to slide within the sliding groove 5. The setting of the sliding groove 5 provides precise guidance for the movement of the sliding seat 10, ensuring that its movement is smooth and linear, and avoiding deviation or shaking during the movement.

[0050] One end of the lead screw 9 is fixed with a gear 11, which meshes with the rack 12 mounted on the main body 1. This gear and rack transmission structure is the key to realizing the movement of the transverse component. When the mounting component moves up and down under the drive of the cylinder 2, the mounting seat 4 moves accordingly, thereby driving the lead screw 9 and the gear 11 to move together. Since the gear 11 and the rack 12 always remain meshed, the rack 12 will drive the gear 11 to rotate, which in turn drives the lead screw 9 to rotate. The rotation of the lead screw 9 is converted into the linear motion of the sliding seat 10 through the screw transmission, so that the sliding seat 10 can slide smoothly in the sliding groove 5.

[0051] This transmission method not only achieves precise control of the lateral movement component, but also automatically adjusts the position of the sliding seat 10 according to the lifting position of the mounting component, thereby driving the connection and disconnection between the drive component and the take-up roller 17. When the mounting component descends, the gear 11 moves along the rack 12, causing the sliding seat 10 to drive the drive component to gradually move away from the take-up roller 17, realizing the disengagement of the drive component from the take-up roller 17. When the mounting component rises, the gear 11 moves in the opposite direction, and the sliding seat 10 drives the drive component to approach and reconnect with the take-up roller 17, restoring the drive function.

[0052] Please see Figure 4 and Figure 8 As a further embodiment of this utility model, the driving component includes a motor 13 mounted on the sliding seat 10, a connecting plate 14 disposed on one side of the output end of the motor 13, and a plug-in mechanism rotatably connected to the connecting plate 14.

[0053] The insertion mechanism is connected to the output shaft of the motor 13 via belt drive, and is used to drive the take-up roller 17.

[0054] The insertion mechanism includes a rotating wheel 15 that rotates on the connecting plate 14 and a drive shaft 16 disposed on the rotating wheel 15.

[0055] In this embodiment, the design of the drive component fully considers the flexibility and reliability of the connection and drive with the take-up roller 17. The motor 13, as the power source, is mounted on the sliding seat 10. Its output end is connected to the insertion mechanism through the connecting plate 14. The connecting plate 14 not only plays a fixing role, but also provides a stable support platform for the insertion mechanism. The insertion mechanism is connected to the output shaft of the motor 13 through belt drive. This transmission method can effectively transmit power, while having a certain degree of flexibility and buffering ability to avoid equipment damage caused by mechanical impact.

[0056] The core components of the insertion mechanism are the rotating wheel 15 and the drive shaft 16. The rotating wheel 15 is mounted on the connecting plate 14 and can rotate freely, while the drive shaft 16 is set on the rotating wheel 15 and cooperates with the insertion hole 18 of the take-up roller 17. When the motor 13 starts, its output shaft drives the rotating wheel 15 to rotate through belt drive, which in turn drives the drive shaft 16 to rotate. The rotation of the drive shaft 16 is directly transmitted to the take-up roller 17, thereby driving the take-up roller 17.

[0057] Please see Figure 7 and Figure 9 As a further embodiment of this utility model, each end of the take-up roller 17 is provided with an insertion hole 18 for engaging with the drive shaft 16.

[0058] In this embodiment, insertion holes 18 are provided at the center of both ends of the take-up roller 17. The size and shape of these insertion holes 18 are perfectly matched with the drive shaft 16, ensuring that the two can achieve a fast and stable insertion connection. This design not only improves the operating efficiency of the equipment, but also enhances the stability of the winding process.

[0059] When a winding operation is required, the drive shaft 16 is aligned with and inserted into the insertion hole 18 of the winding roller 17 through the insertion mechanism, thereby realizing the mechanical connection between the drive shaft 16 and the winding roller 17. At this time, the power of the motor 13 is transmitted to the drive shaft 16 through the belt drive, and the rotational motion of the drive shaft 16 is directly transmitted to the winding roller 17, enabling it to rotate smoothly and complete the winding of the wire. This plug-in connection method is not only easy to operate, but also can complete the connection between the drive component and the winding roller 17 in a short time, greatly reducing the downtime of the equipment.

[0060] The above embodiments are exemplary and not restrictive. Therefore, without departing from the spirit or basic characteristics of this utility model, any technical solutions that can be implemented in other specific forms are included in this utility model.

Claims

1. A mechanically coordinated winding machine, comprising a main body (1) and a take-up roller (17) mounted on the main body (1), characterized in that, A drive structure is provided on the main body (1) at both ends of the take-up roller (17), the drive structure including: The cylinder (2) installed on the main body (1) and the mounting part provided on the piston rod end of the cylinder (2) can be raised and lowered and adjusted on the main body (1); The mounting component is equipped with a transverse component and a support seat (7) provided on the transverse component for lifting the take-up roller (17). The transverse component is connected to a rack (12) installed on the main body (1) and is used to drive the transverse component to move when the mounting component is raised or lowered. The transverse member is equipped with a drive member for driving the take-up roller (17). When the mounting member descends, the drive member is disengaged from the take-up roller (17). When the mounting member rises, the drive member is driven to connect with the take-up roller (17).

2. The parallel-shaft machine with mechanically coordinated operation according to claim 1, characterized in that, The mounting component includes a fixed rod (3) fixedly mounted to the piston rod of the cylinder (2), a mounting seat (4) disposed on the fixed rod (3), and sliding grooves (5) symmetrically opened on the mounting seat (4). The sliding grooves (5) are used to guide the sliding of the transverse component.

3. The parallel-shaft machine with mechanically coordinated operation according to claim 2, characterized in that, The support base (7) is semi-arc-shaped, and multiple rolling rollers (8) are rotatably mounted at equal intervals on the arc surface of the support base (7). The rolling rollers (8) are used to reduce the friction between the take-up roller (17) and the support base (7). A support column (6) is fixed on the support base (7), and the support column (6) is fixedly installed on the mounting base (4).

4. A parallel-shaft machine with mechanically coordinated operation according to claim 3, characterized in that, The transverse component includes a lead screw (9) that rotates on the mounting base (4), a sliding seat (10) that is threaded on the lead screw (9) and slides in the sliding groove (5), and a gear (11) disposed at one end of the lead screw (9). The gear (11) meshes with the rack (12).

5. A parallel-shaft machine with mechanically coordinated operation according to claim 4, characterized in that, The driving component includes a motor (13) mounted on the sliding seat (10), a connecting plate (14) disposed on one side of the output end of the motor (13), and a plug-in mechanism rotatably connected to the connecting plate (14); The insertion mechanism is connected to the output shaft of the motor (13) via belt drive to drive the take-up roller (17).

6. A parallel-shaft machine with mechanically coordinated operation according to claim 5, characterized in that, The insertion mechanism includes a rotating wheel (15) that rotates on the connecting plate (14) and a drive shaft (16) disposed on the rotating wheel (15).

7. A parallel-shaft machine with mechanically coordinated operation according to claim 6, characterized in that, The take-up roller (17) has insertion holes (18) at the center of both ends that are engaged with the drive shaft (16).

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