Robot electrolysis system

Abstract

The utility model discloses a robot electrolysis system, which relates to the technical field of electrolysis and is technically characterized in that an electrolytic bath is used as a core, a main frame is arranged on the electrolytic bath, and an in-and-out tank robot is arranged to be responsible for in-and-out tank and transfer of polar plates; the annular suspension conveying line conveys the polar plate in an annular manner, so that the polar plate sequentially passes through each processing station; the plate feeding manipulator is used for placing and taking down the polar plate on the annular suspension conveying line; the plate separation conveying line ensures that a single polar plate enters a subsequent process; the transfer manipulator transfers the polar plate to the plate soaking pool for soaking; the bubble plate pool is positioned on one side of the electrolytic bath, and an upper subframe is provided with a combined plate conveying line for conveying the polar plate subjected to bubble plate treatment; the cleaning station is used for cleaning the zinc-stripped polar plate; the plate feeding robot places the cleaned polar plate at a designated position; according to the utility model, the automation degree in the electrolysis process is improved.

Description

Technical Field

[0001] This utility model relates to the field of electrolysis technology, and in particular to a robotic electrolysis system. Background Technology

[0002] In modern industrial production, electrolysis systems, as a key technological equipment, are widely used in many industries such as metal smelting, electroplating, and water treatment, playing a vital role in promoting industrial development. Electrolysis systems primarily utilize the principle of electrolysis, where an electrolyte solution or molten electrolyte undergoes an electrochemical reaction under the influence of direct current, thereby achieving the purpose of preparing, purifying, or treating substances.

[0003] However, existing electrolysis systems have significant shortcomings in terms of automated production. Most traditional electrolysis systems still rely heavily on manual operation to complete tasks, without employing advanced automated equipment such as industrial robots. From material handling and electrode replacement to monitoring and maintenance of the electrolytic cell, extensive manual intervention is required. This not only severely limits production efficiency, making it difficult to meet the demands of large-scale, high-efficiency production, but also exposes workers to factors such as fatigue and varying skill levels, leading to unstable product quality and a high defect rate. Furthermore, the electrolysis production environment typically presents certain hazards, such as high temperatures, strong acids and alkalis, and toxic gases, exposing workers to significant safety risks during manual operation. Therefore, improving the automation level of electrolysis systems has become an urgent need for the industry's development. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, the purpose of this utility model is to provide a robotic electrolysis system that adopts a robotic structure to further improve the degree of automation.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A robotic electrolysis system includes an electrolytic cell with a main frame mounted on it. The main frame is equipped with:

[0007] Electrolytic cells are used to remove plates from the electrolytic cell and transfer them to subsequent processing stages, as well as to return the processed plates to the electrolytic cell or other designated locations.

[0008] The circular overhead conveyor line suspends and transports the electrode plates in a circular manner, allowing the electrode plates to pass through each processing station in sequence.

[0009] A plate-mounting robot is used to place or remove electrode plates from a circular overhead conveyor line.

[0010] The plate separation conveyor line transports individual plates separately, ensuring that each plate enters the subsequent process.

[0011] A transfer robot is used to transfer the electrode plates to the soaking tank for immersion treatment;

[0012] A soaking tank is provided on one side of the electrolytic cell. The soaking tank is used to soak the electrode plates to weaken the adhesion between the zinc layer on the electrode plates and the plates. A sub-frame is provided on the soaking tank, and the sub-frame is provided with:

[0013] The plate conveyor line transports the electrode plates that have undergone the bubble plate treatment to the next stage.

[0014] The cleaning station is used to clean the electrode plates after the zinc stripping process.

[0015] The plate-mounting robot places the cleaned plates into the designated positions.

[0016] Preferably, the annular suspension conveyor uses a chain or belt drive, and the annular suspension conveyor is equipped with an electric clamp for fixing the electrode plates.

[0017] Preferably, the plate separating conveyor line is equipped with a plate separating device, which uses a mechanical fork or a pneumatic pusher to separate the plates.

[0018] Preferably, the sub-frame is also equipped with a complete set of robotic zinc stripping equipment on one side of the cleaning station, which is used to perform zinc stripping operations.

[0019] Preferably, the complete set of robotic zinc stripping equipment includes a zinc stripping robot and zinc stripping blades, wherein the zinc stripping robot drives the zinc stripping blades to peel off the zinc layer on the electrode plate.

[0020] Preferably, the cleaning station is equipped with a spraying device and a brushing device. The spraying device is used to spray cleaning liquid, and the brushing device is used to brush the surface of the electrode plate.

[0021] Preferably, the spraying device is positioned above the cleaning station, and the brushing device includes a brushing robot and a wire brush plate, wherein the brushing robot drives the wire brush plate to brush the outer surface of the electrode plate.

[0022] This utility model has the following beneficial effects:

[0023] I. Reduced Manual Intervention and Fully Automated Operation: This robotic electrolysis system utilizes a series of automated devices, including in-cell robots, plate-loading robots, transfer robots, and plate-loading robots, to cover the entire process of electrode plates being removed from the electrolytic cell, transferred, placed on the circular overhead conveyor line, immersed in the soaking tank, transported to the cleaning station, and finally placed in the designated location. Throughout the entire process, no manual handling or operation of the electrode plates is required, greatly reducing human intervention, significantly improving the automation level of the entire electrolysis system, and lowering labor costs and intensity.

[0024] II. Automated Conveying and Processing Enhances Production Continuity: The circular overhead conveyor and the parallel plate conveyor utilize chain or belt drives and are equipped with electric clamps for fixing the electrode plates, enabling stable and efficient electrode plate transport. The plate separating device on the separating conveyor uses mechanical forks or pneumatic pushers to separate the electrode plates, ensuring that each individual electrode plate accurately enters the subsequent process. These automated conveying and processing devices work together to allow the electrode plates to pass through each processing station sequentially without manual intervention to adjust their position or conveying order, ensuring the continuity and efficiency of the production process and further improving the level of automation.

[0025] III. Automated Zinc Stripping and Cleaning Improves Production Efficiency and Quality: A complete set of robotic zinc stripping equipment, including a zinc stripping robot and stripping blades, is installed on the sub-frame. This automatically strips the zinc layer from the electrode plates, replacing traditional manual stripping methods. This not only improves stripping efficiency but also ensures the quality and consistency of the stripped zinc. The cleaning station is equipped with spraying and brushing devices. The spraying device sprays cleaning fluid, while the brushing robot drives steel wire brushes to scrub the outer surface of the electrode plates, achieving automated cleaning and ensuring thorough cleaning, thus improving product quality. The use of these automated devices reduces the uncertainty and error of manual operation, further enhancing the automation level and production efficiency of the entire electrolysis system. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model.

[0028] Figure 2 This is a plan view of a complete set of robotic zinc stripping equipment according to an embodiment of the present utility model.

[0029] Figure 3 This is a plan view of the cleaning station according to an embodiment of the present invention.

[0030] In the diagram: 1. Electrolytic cell; 101. Main frame; 2. In / out robot; 3. Circular overhead conveyor line; 4. Loading robot; 5. Separating conveyor line; 6. Transfer robot; 7. Soaking tank; 701. Sub-frame; 8. Plate consolidation conveyor line; 9. Cleaning station; 901. Spraying device; 921. Brushing robot; 922. Wire brush; 10. Loading robot; 11. Electric clamp; 12. Complete set of robotic zinc stripping machine equipment; 121. Zinc stripping robot; 122. Zinc stripping blade. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] like Figure 1 As shown, a robotic electrolysis system includes an electrolytic cell 1, a main frame 101 mounted on the electrolytic cell 1, and the main frame 101 being equipped with:

[0033] The in-and-out robot 2 is used to remove the electrode plates from the electrolytic cell 1 and transfer them to the subsequent processing stage, as well as to put the processed electrode plates back into the electrolytic cell 1 or other designated locations; it includes a robotic arm and a robotic gripper that work together to complete the in-and-out operation.

[0034] The circular overhead conveyor line 3 suspends and transports the electrode plates in a circular manner, allowing the electrode plates to pass through each processing station in sequence.

[0035] The upper plate robot 4 is used to place the electrode plate onto or remove it from the circular overhead conveyor line 3.

[0036] Separating plate conveyor line 5 conveys individual electrode plates separately to ensure that each electrode plate enters the subsequent process.

[0037] The transfer robot 6 is used to transfer the electrode plates to the soaking tank 7 for soaking treatment.

[0038] A plate soaking tank 7 is provided on one side of the electrolytic cell 1. The plate soaking tank 7 is used to soak the electrode plates to weaken the adhesion between the zinc layer on the electrode plates and the electrode plates. A sub-frame 701 is provided on the plate soaking tank 7. The sub-frame 701 is provided with:

[0039] Parallel plate conveyor line 8 transports the electrode plates that have undergone the bubble plate treatment to the next stage;

[0040] Cleaning station 9 is used to clean the electrode plates after zinc stripping.

[0041] The plate-mounting robot 10 places the cleaned plates into the designated positions.

[0042] like Figure 1 As shown, electrolytic cell 1 is the core location for the electrolytic reaction in the entire system, where the electrode plates undergo chemical reactions to generate or remove specific substances (such as a zinc layer). The main frame 101 serves as a supporting structure, providing the foundation for the installation and operation of various automated equipment within the system. The in-cell robot 2 is a key device connecting electrolytic cell 1 to subsequent processing stages. After the electrolysis process is complete, the in-cell robot 2, through precise robotic arm movements and a positioning system, safely and accurately removes the electrode plates from electrolytic cell 1, and then, according to a preset program, transfers the electrode plates to subsequent processing stations, such as the plate soaking tank 7. After the subsequent processing stages are completed, the in-cell robot 2 plays a role again, returning the processed electrode plates to electrolytic cell 1 to continue the electrolytic reaction, or, according to production needs, transferring the electrode plates to other designated storage or processing locations, realizing the automated flow of electrode plates between electrolytic cell 1 and subsequent processing stages. The circular overhead conveyor line 3 adopts a circular design, using chain or belt transmission methods to ensure continuous and stable operation of the conveyor line. The electrode plates are suspended on a conveyor line and pass through various processing stations sequentially as the line moves. This design not only saves space but also ensures the orderliness and continuity of the electrode plate processing flow. Each processing station can be equipped with different processing equipment and processes as needed, such as cleaning and testing. As the electrode plates pass through these stations, they automatically complete the corresponding processing operations without manual intervention, greatly improving production efficiency and processing accuracy.

[0043] like Figure 1As shown, the loading robot 4 plays a crucial connecting role in the electrode plate processing flow. Before the electrode plates enter the system for processing, the loading robot 4 picks up the electrode plates from their storage location and accurately places them onto the circular overhead conveyor line 3, allowing the electrode plates to smoothly enter the subsequent processing steps. After the electrode plates have completed their processing on the conveyor line, the loading robot 4 will remove the electrode plates from the conveyor line as needed and transfer them to other equipment or workstations for further processing, ensuring smooth transfer of the electrode plates between the conveyor line and the processing equipment. The main function of the separating conveyor line 5 is to separate the electrode plates, ensuring that each electrode plate can independently enter the subsequent process. Before the electrode plates enter the separating conveyor line 5, there may be multiple electrode plates stuck together. The separating conveyor line 5 uses separating devices (such as mechanical forks or pneumatic pushers) to separate the stuck electrode plates one by one, allowing each electrode plate to enter the subsequent processing equipment in an independent manner. This avoids problems such as uneven processing or equipment failure caused by electrode plate sticking, ensuring the quality and stability of subsequent processing steps. The transfer robot 6 is responsible for transferring the electrode plates between the soaking tank 7 and the pre- and post-processing stages. After the electrode plates have completed part of the processing on the circular overhead conveyor 3, they need to enter the soaking tank 7 for immersion treatment to weaken the adhesion between the zinc layer and the electrode plate, facilitating subsequent zinc stripping operations. The transfer robot 6 will pick up the electrode plates from their current processing position and accurately transfer them to the soaking tank 7 according to a preset program. After the electrode plates have completed the soaking treatment, the transfer robot 6 will remove the electrode plates from the soaking tank 7 and transfer them to the next processing stage, realizing automated connection between the soaking tank 7 and the pre- and post-processing stages, improving the efficiency and automation level of the entire production process.

[0044] like Figure 1As shown, the soaking tank 7 is located on one side of the electrolytic cell 1. Its main function is to provide an immersion environment for the plates. By immersing them in a specific solution, the adhesion between the zinc layer and the plate is weakened, preparing them for subsequent zinc stripping operations. The sub-frame 701 on the soaking tank 7 provides the foundation for the installation and operation of equipment such as the plate-joining conveyor line 8, the cleaning station 9, and the plate-loading robot 10. The plate-joining conveyor line 8 plays its role after the plates have completed the soaking process, transporting the treated plates from near the soaking tank 7 to the next stage. The plate-joining conveyor line 8 can arrange and combine multiple plates appropriately according to production needs, and then transport them to subsequent processing equipment, such as zinc stripping equipment, ensuring smooth transfer of plates in the processing flow. The cleaning station 9 cleans the plates after zinc stripping. Some impurities or residues may remain on the plates during the zinc stripping process. The cleaning station 9 uses equipment such as a spray device 901 and a brushing device to thoroughly clean the plates. The spraying device 901 sprays cleaning fluid, and the brushing robot 921 drives the wire brush 922 to brush the outer surface of the electrode plate, removing dirt and impurities and ensuring the cleanliness of the electrode plate, preparing it for subsequent processing or storage. The loading robot 10 is the final connecting device in the entire system's processing flow. After the electrode plate has been cleaned, the loading robot 10 accurately picks up the cleaned electrode plate and places it in a designated location, such as a storage rack, the next processing equipment, or the packaging area, completing the electrode plate processing flow in the entire robotic electrolysis system and achieving automation and efficiency in electrode plate processing. In summary, this robotic electrolysis system, through the collaborative work of various devices, achieves full automation of the entire process of electrode plate removal from electrolysis cell 1, processing, and return or transfer to other locations, improving production efficiency, product quality, and automation level.

[0045] like Figure 1 As shown, the circular overhead conveyor line 3 uses chain or belt drive, and is equipped with electric clamps 11 for fixing the electrode plates. Both the circular overhead conveyor line 3 and the parallel plate conveyor line 8 use chain or belt drive, with a motor driving the chain or belt to achieve continuous and stable power transmission. During the conveying process, the electric clamps 11 on the conveyor line play a crucial role. When the electrode plate reaches the designated position on the conveyor line, the electric clamp 11 receives a command from the control system and, through an internal motor drive or pneumatic device, actuates its clamping components to firmly fix the electrode plate on the conveyor line, preventing it from shaking or falling during transport. As the chain or belt moves, the electrode plates fixed on the conveyor line are sequentially transported to various processing stations to complete the corresponding processing operations. After the electrode plate completes processing at a station, the electric clamp 11 receives another command to release the electrode plate, allowing it to smoothly enter the next stage or be removed by other equipment.

[0046] like Figure 1 As shown, the separating conveyor line 5 is equipped with a separating device, which uses either a mechanical fork or a pneumatic pusher to separate the electrode plates. When multiple electrode plates are stuck together and enter the separating conveyor line 5, the separating device starts working. If a mechanical fork is used, the mechanical fork, under the action of a power device (such as a cam mechanism driven by a motor), inserts into the gap between the stuck electrode plates according to a predetermined trajectory and timing, and separates the stuck electrode plates one by one by moving the fork. If a pneumatic pusher is used, the pneumatic system provides power to the pusher, and the pusher, pushed by the cylinder piston, quickly and forcefully pushes the stuck electrode plates apart, ensuring that each electrode plate can independently enter the subsequent process, thus guaranteeing the accuracy and stability of the subsequent processing steps.

[0047] like Figures 1 to 2 As shown, a robotic zinc stripping machine assembly 12 is also installed on the sub-frame 701 on one side of the cleaning station 9. The robotic zinc stripping machine assembly 12 is used to perform zinc stripping operations. The zinc stripping robot 121 is a highly flexible multi-joint mechanical device. It drives the movement of each joint through internal components such as motors and reducers, and can precisely control the position, posture, and movement trajectory of the zinc stripping blade 122. When the electrode plate is transported to the zinc stripping station, the zinc stripping robot 121 accurately adjusts the position of the zinc stripping blade 122 according to the preset program and the information fed back by sensors, so that it contacts the zinc layer on the electrode plate. Then, the zinc stripping robot 121 drives the zinc stripping blade 122 to peel off the zinc layer on the electrode plate. The zinc stripping blade 122 can be a blade with a certain shape and hardness. It separates the zinc layer from the electrode plate by cutting, scraping, etc., to complete the zinc stripping operation.

[0048] like Figure 3 As shown, a spraying device 901 and a brushing device are provided on the cleaning station 9. The spraying device 901 is used to spray cleaning liquid, and the brushing device is used to brush the surface of the electrode plate. The spraying device 901 is set above the cleaning station 9. The brushing device includes a brushing robot 921 and a wire brush 922. The brushing robot 921 drives the wire brush 922 to brush the outer surface of the electrode plate.

[0049] like Figure 3As shown, the spraying device 901 is installed above the cleaning station 9 and typically consists of components such as nozzles, pipes, and pumps. The pump draws the cleaning fluid from the storage container and delivers it to the nozzles through the pipes. The nozzles have a specific structure and spraying pattern, enabling them to evenly spray the cleaning fluid onto the surface of the electrode plates, washing away most of the impurities and residues on the electrode plate surface. The brushing device includes a brushing robot 921 and a wire brush 922. The brushing robot 921 is also a multi-degree-of-freedom mechanical structure. It controls the position, orientation, and trajectory of the wire brush 922 by driving the movement of its joints through a motor. After the electrode plates have been sprayed, the brushing robot 921 moves the wire brush 922 to the surface of the electrode plates according to a preset program and drives the wire brush 922 to brush the outer surface of the electrode plates at a certain speed and force. The steel wires of the 922 steel wire brush have a certain degree of hardness and elasticity, which can penetrate into the tiny gaps on the surface of the electrode plate to remove stubborn impurities that remain after spraying, ensuring the cleanliness of the electrode plate surface.

[0050] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A robotic electrolysis system, comprising an electrolytic cell (1), characterized in that, The electrolytic cell (1) is provided with a main frame (101), and the main frame (101) is provided with: The inlet / outlet robot (2) is used to remove the electrode plates from the electrolytic cell (1) and transfer them to the subsequent processing stage, as well as to put the processed electrode plates back into the electrolytic cell (1) or other designated locations. The circular overhead conveyor line (3) suspends and transports the electrode plates in a circular manner, so that the electrode plates pass through each processing station in sequence. The upper plate robot (4) is used to place the electrode plate onto or remove it from the annular overhead conveyor line (3); The plate conveyor line (5) conveys individual plates separately to ensure that each plate enters the subsequent process. A transfer robot (6) is used to transfer the electrode plates to the soaking tank (7) for soaking treatment; A immersion tank (7) is provided on one side of the electrolytic cell (1). The immersion tank (7) is used to immerse the electrode plates to weaken the bonding force between the zinc layer on the electrode plates and the electrode plates. A sub-frame (701) is provided on the immersion tank (7). The sub-frame (701) is provided with: The plate conveyor line (8) transports the plates that have undergone the bubble plate treatment to the next stage; Cleaning station (9) cleans the electrode plates after zinc stripping; The plate-mounting robot (10) places the cleaned plates into the designated positions.

2. The robotic electrolysis system according to claim 1, characterized in that, The annular suspension conveyor (3) is driven by a chain or belt, and the annular suspension conveyor (3) is equipped with an electric clamp (11) for fixing the electrode plate.

3. The robotic electrolysis system according to claim 1, characterized in that, The plate separating conveyor line (5) is equipped with a plate separating device, which uses a mechanical fork or a pneumatic pusher to separate the plates.

4. The robotic electrolysis system according to claim 1, characterized in that, The subframe (701) is also equipped with a complete set of robotic zinc stripping equipment (12) on one side of the cleaning station (9), which is used to perform zinc stripping operations.

5. The robotic electrolysis system according to claim 4, characterized in that, The complete set of robotic zinc stripping equipment (12) includes a zinc stripping manipulator (121) and a zinc stripping blade (122). The zinc stripping manipulator (121) drives the zinc stripping blade (122) to strip the zinc layer on the electrode plate.

6. The robotic electrolysis system according to claim 1, characterized in that, The cleaning station (9) is equipped with a spray device (901) and a brushing device. The spray device (901) is used to spray cleaning liquid, and the brushing device is used to brush the surface of the electrode plate.

7. The robotic electrolysis system according to claim 6, characterized in that, The spraying device (901) is set above the cleaning station (9). The brushing device includes a brushing robot (921) and a wire brush (922). The brushing robot (921) drives the wire brush (922) to brush the outer surface of the electrode plate.

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