Needle machine for high-thickness acupuncture cotton

Abstract

The utility model relates to the technical field of needling machines, in particular to a needling machine for high-thickness needling cotton, which comprises a table top, a supporting frame is arranged at the center of the table top, the lower end of the supporting frame is fixedly assembled with the surface of the table top, and first air cylinders are respectively arranged on two sides of the upper end of the supporting frame in a penetrating manner. The joint position of the first air cylinder and the supporting frame is fixedly assembled through a screw. When a high-thickness whole acupuncture cotton material needs to be subjected to acupuncture processing, the whole acupuncture cotton material is fed in from one side of the table top and is sent out from the other side of the table top, and the whole cotton material passes through the position between the first guide roller and the second guide roller at any position and synchronously passes through the position above the push rod and the position below the pricking needle, so that stable conveying of the whole cotton material can be achieved; and through pushing of a second piston rod of a second air cylinder, the second piston rod can drive a second guide roller on the moving frame to move downwards, and rolling supporting conveying can be conducted in cooperation with a first guide roller according to the thickness of the whole cotton material.

Description

Technical Field

[0001] This utility model relates to the field of needle punching machine technology, and in particular to a needle punching machine for high-thickness needle punching cotton. Background Technology

[0002] A needle-punching machine is a type of machinery used in textile processing, primarily for the production of nonwoven fabrics. It reinforces the fiber web through needle punching, giving it a certain strength and stability.

[0003] The main working principle of a needle punching machine is to repeatedly puncture a fiber web using a needle plate with hooks. During the needle punching process, the hooks hook and pull some fibers into the fiber web, causing the fibers to become entangled and interwoven, forming a nonwoven fabric with a certain strength and stability. For example, Chinese Patent Publication No. CN217104277U provides a needle punching machine for high-thickness needle-punched cotton, belonging to the field of textile equipment technology. It includes: a needle plate, needles, and a perforated plate; the top of the needle plate is connected to the needle punching machine drive mechanism via a connecting component; the needles are fixedly mounted on the bottom surface of the needle plate; and the perforated plate is connected via a connecting mechanism. The connecting mechanism is fixedly connected below the needle plate; the needles are evenly distributed in the middle of the bottom surface of the needle plate, with a reserved area at the edge for the connecting mechanism; the connecting mechanism includes a telescopic rod and an elastic element; the telescopic rod is located at the four corners of the needle plate, one end of which is fixedly connected to the bottom surface of the needle plate, and the other end of which is fixedly connected to the top surface of the needle plate; the elastic element is located along the side of the needle plate, one end of which is fixedly connected to the bottom surface of the needle plate, and the other end of which is fixedly connected to the top surface of the needle plate; the needle plate has needle holes corresponding to the needles. This invention reduces the probability of needle breakage through the action of the needle plate.

[0004] Currently, in order to process thick needle-punched cotton, it is necessary to ensure that the needle punching machine can easily adjust the rolling process according to the thickness of the needle-punched cotton during the overall feeding process. This ensures that the overall needle-punched cotton material can be rolled stably during feeding, while also having a certain tension effect, thus ensuring the stability of the needle punching machine in processing thick needle-punched cotton. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned shortcomings in the existing technology by proposing a needle punching machine for high-thickness needle-punched cotton.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] Design a needle punching machine for high-thickness needle-punched cotton, including a table, a support frame is set at the center of the table, the lower end of the support frame is fixedly assembled to the surface of the table, and a cylinder is respectively installed through the upper two sides of the support frame. The connection between the cylinder and the support frame is fixedly assembled by screws. The cylinder is equipped with a piston rod for extension and retraction inside the cylinder. The cylinders are symmetrically distributed along the two sides of the support frame, and the lower ends of the two piston rods are fixed to a support frame.

[0008] The support frame has a rod sleeve through both sides, and the rod sleeve is welded and fixed to the support frame at the connection position. A connecting rod is slidably connected inside the rod sleeve. An anti-detachment block is fixed at the upper end of the connecting rod. A spring is wound around the surface of the connecting rod. The two ends of the spring are fixedly assembled to the surface of the anti-detachment block and the surface of the rod sleeve, respectively.

[0009] The lower ends of the two connecting rods are equipped with needle plates. The upper ends of the needle plates are fixed to the ends of the connecting rods by screws, and several needles are welded and fixed to the lower ends of the needle plates.

[0010] In detail, the support frame has an arched structure in the middle, and a bearing is fixed to the inner side of the arched structure by a bracket. There are two bearings, which are symmetrically distributed along the center of the support frame. The two bearings are connected by the same shaft, and the surface of the shaft is interference-fitted with the inner ring wall of the bearing.

[0011] In detail, the surface of the shaft is provided with a cam, and the connection position between the cam and the shaft is fixed by screws. The surface of the cam is always in close contact with the upper end of the needle plate. A motor is provided at one end of the shaft. The outer wall of the motor is fixedly assembled with the inner side of the support frame through a bracket. The lower end of the motor does not contact the surface of the needle plate. The motor is provided with a drive shaft inside, and the end of the shaft is fixedly connected to the end of the shaft through a coupling.

[0012] In detail, a side plate is provided above the tabletop, and the lower end of the side plate is fixed to the surface of the tabletop by screws. A bearing 2 is provided through the surface of the side plate, and the connection between the bearing 2 and the side plate is fixed by welding. The same shaft 2 is provided through the interior of the two bearings 2. The surface of the shaft 2 is interference-fitted with the inner ring wall of the bearing 2. A guide roller 1 is fixedly sleeved on the surface of the shaft 2.

[0013] In detail, a positioning frame is erected on the upper part of the side plates distributed on both sides. The connection between the positioning frame and the side plate is fixed by screws. A cylinder is installed through the upper end of the positioning frame. The connection between the cylinder and the positioning frame is fixed by screws. A piston rod is installed inside the cylinder. A moving frame is installed at the lower end of the piston rod.

[0014] In detail, bearings three are respectively installed through both sides of the movable frame. The connection between the bearings three and the movable frame is fixed by welding. The same shaft three is installed through the inside of the two bearings three. The surface of the shaft three is interference-fitted with the inner ring wall of the bearing three. A guide roller two is fixedly sleeved on the surface of the shaft three.

[0015] In detail, a column is also provided above the tabletop. The lower end of the column is fixedly assembled with the surface of the tabletop. A sleeve is slidably sleeved on the surface of the column. A second spring is wound around the surface of the column. The two ends of the second spring are fixedly assembled with the end face of the sleeve and the surface of the tabletop, respectively.

[0016] In detail, there are several sleeves along the longitudinal position of the platform, and the upper ends of multiple sleeves in the same longitudinal row are fixed with push rods for tensioning.

[0017] The design scheme proposed in this utility model has the following beneficial effects in application:

[0018] 1. When needing to needle-punch a thick needle-punched cotton bollard, the bollard is fed in from one side of the table and out from the other. The bollard passes between guide roller 1 and guide roller 2 at any position, and simultaneously passes above the push rod and below the needle, achieving stable conveying of the bollard. The piston rod 2 of cylinder 2 is pushed forward, causing the piston rod 2 to drive the guide roller 2 on the moving frame to move downward. Depending on the thickness of the bollard, it can be combined with guide roller 1 for roller pressing and conveying. Through the setting of the push rod, and the push rod sliding on the column through the sleeve, combined with the compression and reset effect of spring 2, the push rod can tension the bollard as it passes through, ensuring the fabric tightness during the needle-punching process.

[0019] 2. During needle punching, the piston rod of cylinder one extends and retracts, causing the piston rod to move the needle of the needle punching structure up and down, ensuring stable contact with the overall cotton material. Driven by the motor, the rotating shaft drives the shaft rod, which in turn allows the cam to rotate stably. The cam's high and low positions continuously contact the needle plate, and the connecting rod slides within the sleeve, allowing the needle plate to move up and down. The spring's reset effect ensures that the needle plate drives the needle to move up and down stably, achieving reciprocating needle punching of the entire needle-punched cotton fabric. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the needle-punching structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the guide roller structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the push rod structure of this utility model.

[0024] In the diagram: 1. Tabletop; 11. Support frame; 12. Cylinder 1; 13. Support bracket; 14. Rod sleeve; 15. Connecting rod; 16. Spring 1; 17. Needle plate; 18. Needle; 19. Anti-detachment block; 1001. Bearing 1; 1002. Shaft 1; 1003. Motor; 1004. Cam; 2. Side plate; 21. Positioning frame; 22. Shaft 2; 23. Bearing 3; 24. Guide roller 1; 25. Moving frame; 26. Shaft 3; 27. Bearing 3; 28. Guide roller 2; 29. ​​Cylinder 2; 3. Column; 31. Sleeve; 32. Spring 2; 33. Push rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Reference Figures 1-4 A needle punching machine for high-thickness needle-punched cotton includes a table 1, a support frame 11 is provided at the center of the table 1, the lower end of the support frame 11 is fixedly assembled to the surface of the table 1, and cylinders 12 are respectively provided through the upper end of the support frame 11 on both sides. The connection between the cylinders 12 and the support frame 11 is fixedly assembled by screws. The cylinders 12 are provided with piston rods for extension and retraction inside. The cylinders 12 are symmetrically distributed along both sides of the support frame 11, and the lower ends of the two piston rods are fixed with support frames 13.

[0027] A rod sleeve 14 is provided through both sides of the support frame 13. The rod sleeve 14 is welded and fixed to the connection position of the support frame 13. A connecting rod 15 is slidably sleeved inside the rod sleeve 14. An anti-detachment block 19 is fixed to the upper end of the connecting rod 15. A spring 16 is wound around the surface of the connecting rod 15. The two ends of the spring 16 are fixedly assembled to the surface of the anti-detachment block 19 and the surface of the rod sleeve 14, respectively.

[0028] A needle plate 17 is provided at the lower end of the two connecting rods 15. The upper end of the needle plate 17 is fixed to the end of the connecting rod 15 by screws. Several needles 18 are welded and fixed at the lower end of the needle plate 17.

[0029] It should be further explained that the support frame 13 has an arched structure in the middle. The inner side of the arched structure is fixed with a bearing 1001 by a bracket. There are two bearings 1001, which are symmetrically distributed along the center of the support frame 13. The two bearings 1001 are connected by the same shaft 1002. The surface of the shaft 1002 is interference-fitted with the inner ring wall of the bearing 1001. When the needle-punched cotton fabric is conveyed, a feeding roller and a receiving roller are used to assist at both ends of the cotton material to ensure the stability of the driving conveying of the needle-punched cotton during processing and to give it sufficient feeding force.

[0030] It should be further explained that a cam 1004 is provided on the surface of shaft 1002. The connection between cam 1004 and shaft 1002 is fixed by screws. The surface of cam 1004 is always in close contact with the upper end of needle plate 17. A motor 1003 is provided at one end of shaft 1002. The outer wall of motor 1003 is fixedly assembled with the inner side of support frame 13 by bracket. The lower end of motor 1003 does not contact the surface of needle plate 17. A drive shaft is provided inside motor 1003. The end of the drive shaft is fixedly connected to the end of shaft 1002 by coupling. The drive of motor 1003 causes the drive shaft to rotate, thereby making cam 1004 rotate stably.

[0031] It should be further explained that a side plate 2 is provided above the tabletop 1. The lower end of the side plate 2 is fixed to the surface of the tabletop 1 by screws. A bearing 23 is provided through the surface of the side plate 2. The connection between the bearing 23 and the side plate 2 is fixed by welding. The same shaft 22 is provided through the interior of the two bearings 23. The surface of the shaft 22 is interference-fitted with the inner ring wall of the bearing 23. A guide roller 24 is fixedly sleeved on the surface of the shaft 22. The cooperation between the guide roller 24 and the guide roller 28 can play a role in stabilizing the roller pressure support when the whole fabric is conveyed.

[0032] It should be further explained that a positioning frame 21 is erected on the upper end of the side plates 2 distributed along both sides. The connection between the positioning frame 21 and the side plate 2 is fixed by screws. A cylinder 29 is installed through the upper end of the positioning frame 21. The connection between the cylinder 29 and the positioning frame 21 is fixed by screws. A piston rod 2 is installed inside the cylinder 29. A moving frame 25 is installed at the lower end of the piston rod 2. The extension and retraction of the piston rod 2 of the cylinder 29 can adjust the height position of the guide roller 28.

[0033] It should be further explained that bearings 27 are respectively installed on both sides of the movable frame 25. The connection between the bearings 27 and the movable frame 25 is fixed by welding. The same shaft 26 is installed inside the two bearings 27. The surface of the shaft 26 is interference-fitted with the inner ring wall of the bearing 27. The guide roller 28 is fixedly sleeved on the surface of the shaft 26.

[0034] It should be further explained that a column 3 is also provided above the tabletop 1. The lower end of the column 3 is fixedly assembled with the surface of the tabletop 1. A sleeve 31 is slidably sleeved on the surface of the column 3. A spring 32 is wound around the surface of the column 3. The two ends of the spring 32 are fixedly assembled with the end face of the sleeve 31 and the surface of the tabletop 1, respectively.

[0035] It should be further explained that there are several sleeves 31 along the longitudinal position of the platform 1. The upper end of the multiple sleeves 31 in the same longitudinal row is fixed with a push rod 33 for tensioning. Through the reset effect of the spring 32, the cotton material passing through the push rod 33 can be lifted upward, thereby playing an auxiliary tensioning effect. The guide roller structure consists of four rollers, which are arranged in pairs and distributed along both sides of the support frame 11. The push rod 33 is set between any two guide roller structures in any one of the pairs.

[0036] Working method: When needing to needle-punch a thick needle-punched cotton bollard, the bollard is fed in from one side of the table 1 and out from the other side. The bollard passes between guide roller 1 24 and guide roller 28 at any position, and simultaneously passes above push rod 33 and below needle 18, achieving stable conveying of the bollard. The piston rod 2 of cylinder 29 is pushed forward, causing the piston rod 2 to drive guide roller 28 on the moving frame 25 to move downward. Depending on the thickness of the bollard, it can be combined with guide roller 1 24 for roller pressing and conveying. Through the setting of push rod 33, and the sliding of push rod 33 on column 3 through sleeve 31, combined with the compression and reset effect of spring 2 32, push rod 33 can tension the bollard passing through, ensuring the fabric tightness during the needle-punching process.

[0037] During needle punching, the piston rod of cylinder 12 extends and retracts, causing the piston rod to move the needle 18 of the needle punch structure up and down, ensuring stable contact with the overall cotton material. Driven by motor 1003, the rotating shaft drives shaft 1002, thereby enabling cam 1004 to rotate stably. The cam 1004 continuously contacts the needle plate 17 through its high and low positions, and the connecting rod 15 slides within the sleeve 14, allowing the needle plate 17 to move up and down. The reset effect of spring 16 ensures that the needle plate 17 can drive the needle 18 to move up and down stably, realizing the reciprocating needle punching process on the entire needle punched cotton fabric.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A needle-punching machine for high-thickness needle-punched cotton, comprising a table (1), characterized in that: A support frame (11) is provided at the center of the table (1). The lower end of the support frame (11) is fixedly assembled with the surface of the table (1). A cylinder (12) is provided through the upper end of the support frame (11) on both sides. The connection between the cylinder (12) and the support frame (11) is fixedly assembled with screws. A piston rod for extension and retraction is provided inside the cylinder (12). The cylinders (12) are symmetrically distributed along both sides of the support frame (11). A support frame (13) is fixed at the lower end of the two piston rods. The support frame (13) has a rod sleeve (14) through it on both sides. The rod sleeve (14) is welded and fixed to the support frame (13) at the connection position. A connecting rod (15) is slidably sleeved inside the rod sleeve (14). An anti-detachment block (19) is fixed at the upper end of the connecting rod (15). A spring (16) is wound around the surface of the connecting rod (15). The two ends of the spring (16) are fixedly assembled with the surface of the anti-detachment block (19) and the surface of the rod sleeve (14) respectively. The lower ends of the two connecting rods (15) are provided with needle plates (17), the upper end of the needle plates (17) is fixed to the end of the connecting rods (15) by screws, and several needles (18) are welded and fixed to the lower end of the needle plates (17).

2. The needle punching machine for high-thickness needle-punched cotton according to claim 1, characterized in that: The support frame (13) has an arched structure in the middle. The inner side of the arched structure is fixed with a bearing (1001) by a bracket. There are two bearings (1001), which are symmetrically distributed along the center of the support frame (13). The two bearings (1001) are connected by the same shaft (1002). The surface of the shaft (1002) is interference-fitted with the inner ring wall of the bearing (1001).

3. The needle punching machine for high-thickness needle-punched cotton according to claim 2, characterized in that: The surface of the shaft (1002) is provided with a cam (1004). The connection position between the cam (1004) and the shaft (1002) is fixed by screws. The surface of the cam (1004) is always in close contact with the upper end of the needle plate (17). One end of the shaft (1002) is provided with a motor (1003). The outer wall of the motor (1003) is fixedly assembled with the inner side of the support frame (13) through a bracket. The lower end of the motor (1003) does not contact the surface of the needle plate (17). The motor (1003) is provided with a drive shaft inside. The end of the drive shaft is fixedly connected to the end of the shaft (1002) through a coupling.

4. The needle punching machine for high-thickness needle-punched cotton according to claim 1, characterized in that: A side plate (2) is provided above the tabletop (1). The lower end of the side plate (2) is fixed to the surface of the tabletop (1) by screws. A bearing (23) is provided through the surface of the side plate (2). The connection between the bearing (23) and the side plate (2) is fixed by welding. The same shaft (22) is provided through the interior of the two bearings (23). The surface of the shaft (22) is interference-fitted with the inner ring wall of the bearing (23). A guide roller (24) is fixedly sleeved on the surface of the shaft (22).

5. A needle-punching machine for high-thickness needle-punched cotton according to claim 4, characterized in that: A positioning frame (21) is erected on the upper end of the side plate (2) distributed along both sides. The connection between the positioning frame (21) and the side plate (2) is fixed by screws. A cylinder (29) is installed through the upper end of the positioning frame (21). The connection between the cylinder (29) and the positioning frame (21) is fixed by screws. A piston rod is installed inside the cylinder (29). A moving frame (25) is installed at the lower end of the piston rod.

6. A needle-punching machine for high-thickness needle-punched cotton according to claim 5, characterized in that: The movable frame (25) is provided with bearings (27) on both sides. The bearings (27) and the movable frame (25) are fixed by welding. The same shaft (26) is provided inside the two bearings (27). The surface of the shaft (26) is press-fitted with the inner ring wall of the bearing (27). The guide roller (28) is fixedly sleeved on the surface of the shaft (26).

7. A needle-punching machine for high-thickness needle-punched cotton according to claim 6, characterized in that: A column (3) is also provided above the tabletop (1). The lower end of the column (3) is fixedly assembled with the surface of the tabletop (1). A sleeve (31) is slidably sleeved on the surface of the column (3). A second spring (32) is wound around the surface of the column (3). The two ends of the second spring (32) are fixedly assembled with the end face of the sleeve (31) and the surface of the tabletop (1), respectively.

8. A needle-punching machine for high-thickness needle-punched cotton according to claim 7, characterized in that: There are several sleeves (31) along the longitudinal position of the platform (1), and the upper ends of the multiple sleeves (31) in the same longitudinal row are fixed with push rods (33) for tensioning.

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