Visualization device for reel deformation detection

Abstract

The utility model relates to the technical field of reel deformation detection, and discloses a reel deformation detection visualization device which comprises a mounting column, a display screen is arranged on the outer wall of the mounting column, a fixing frame is fixed to the top end of the mounting column, a gear ring is connected to the outer wall of the fixing frame, and a movable frame is arranged on one side of the gear ring. And a gear meshed and matched with the gear ring is mounted in the movable frame. Through meshing transmission of the gear and the gear ring, the movable arm is matched to drive the movable frame to do circular motion, so that the monitoring head realizes 360-degree surrounding shooting, the surface of the reel is fully covered, and a detection blind area is completely eradicated. And the connector in the connecting piece is rotationally matched with the mounting seat, so that the monitoring head is endowed with the capability of flexibly adjusting the angle, and the complex structure details of the reel are accurately captured. The monitoring camera shoots images and transmits the images to the display screen in real time, visual dynamic monitoring is achieved, workers are helped to rapidly recognize deformation, abrasion and other abnormalities, and compared with traditional fixed-point detection, the detection efficiency and accuracy are greatly improved.

Description

Technical Field

[0001] This application relates to the field of winding wheel deformation detection technology, and in particular to a visualization device for winding wheel deformation detection. Background Technology

[0002] In the manufacturing of wires, cables, and electromagnetic coils, the winding reel, as a core component carrying the wire, directly affects the winding quality and production efficiency. Traditional winding reel deformation detection relies heavily on manual visual inspection or single-point contact measurement: manual inspection is limited by the resolution of the naked eye and subjective judgment, making it difficult to detect hidden defects such as tiny cracks and local dents, and is inefficient and labor-intensive; single-point measurement (such as dial indicators and calipers) requires point-by-point inspection, which is difficult to cover the entire surface of the winding reel, and can easily lead to quality problems due to blind spots.

[0003] Some automated inspection equipment uses fixed cameras or sensor arrays for non-contact inspection, but there are significant limitations: fixed-angle cameras can only capture local areas of the winding wheel, and if the entire circumference needs to be inspected, the workpiece needs to be rotated manually, which is cumbersome and prone to human error; although sensor arrays can achieve multi-dimensional data acquisition, the equipment is expensive, installation and debugging are complicated, and the adaptability to complex curved surface structures is poor.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content

[0005] To address the limitations of manual inspection, which relies on visual resolution and subjective judgment, making it difficult to detect hidden defects such as microcracks and local dents, and resulting in low efficiency and high labor intensity; and the fact that single-point measurement (such as dial indicators and calipers) requires point-by-point inspection, making it difficult to cover the entire surface of the winding wheel and easily leading to quality risks due to blind spots, this application provides a visualization device for detecting the deformation of winding wheels.

[0006] The visualization device for detecting the deformation of a winding wheel provided in this application adopts the following technical solution:

[0007] A visualization device for detecting the deformation of a winding reel includes a mounting column, a display screen on the outer wall of the mounting column, a fixing frame fixed to the top of the mounting column, a gear ring connected to the outer wall of the fixing frame, a movable frame on one side of the gear ring, a gear meshing with the gear ring installed inside the movable frame, a connector fixed to one side of the movable frame, and a monitoring head installed on the connector.

[0008] Preferably, a base is installed at the bottom end of the mounting column, and a mounting bracket for supporting the display screen is fixed on the base.

[0009] Preferably, a positioning frame is fixed on the gear ring, and a movable arm is rotatably connected to the top of the positioning frame.

[0010] Preferably, one end of the movable arm is connected to the top wall of the movable frame, and a motor is installed on the movable frame.

[0011] Preferably, the output end of the motor is driven by a gear, and a connector is rotatably mounted inside the connector.

[0012] Preferably, one end of the connector is rotatably connected to a mounting base, and the monitoring head is fixed to the mounting base by screws.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] This application utilizes gear and gear ring meshing transmission, along with a movable arm driving a moving frame in circular motion, enabling the monitoring head to achieve 360° surround shooting, fully covering the surface of the winding reel and eliminating blind spots. The rotating cooperation between the connector and the mounting base within the connector gives the monitoring head the ability to flexibly adjust its angle, accurately capturing the complex structural details of the winding reel. Images captured by the monitoring head are transmitted to a display screen in real time, enabling visual dynamic monitoring and helping staff quickly identify anomalies such as deformation and wear. Compared to traditional fixed-point inspection, this significantly improves inspection efficiency and accuracy, providing strong support for the quality control of winding reels. Attached Figure Description

[0015] Figure 1 This is a front view of a visualization device for detecting the deformation of a winding wheel according to an embodiment of the application.

[0016] Figure 2 This is a schematic diagram of the structure of a visualization device for detecting the deformation of a winding wheel according to an embodiment of the application.

[0017] Figure 3 This is a schematic diagram of the structure of the testing organization in the application embodiment.

[0018] Explanation of reference numerals in the attached drawings: 1. Mounting column; 2. Display screen; 3. Fixing frame; 4. Gear ring; 5. Positioning frame; 6. Movable arm; 7. Base; 8. Mounting frame; 9. Moving frame; 10. Monitoring head; 11. Gear; 12. Motor; 13. Connector; 14. Connector head; 15. Mounting base. Detailed Implementation

[0019] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0020] This application discloses a visualization device for detecting the deformation of a winding wheel. (Refer to...) Figures 1-2The device includes a mounting column 1, with a display screen 2 mounted on its outer wall. A base 7 is mounted at the bottom of the mounting column 1, and a mounting bracket 8 supporting the display screen 2 is fixed on the base 7. The base 7 provides a stable mounting foundation for the device, and together with the mounting bracket 8, it provides auxiliary support for the display screen 2, ensuring that the equipment does not shake during the testing process and guaranteeing the stability of the image display and the reliability of the test data. A fixing bracket 3 is fixed at the top of the mounting column 1, and a gear ring 4 is connected to the outer wall of the fixing bracket 3. A movable frame 9 is provided on one side of the gear ring 4, and a gear 11 that meshes with the gear ring 4 is installed inside the movable frame 9.

[0021] like Figure 3 As shown, a positioning frame 5 is fixed on the gear ring 4. A movable arm 6 is rotatably connected to the top of the positioning frame 5. One end of the movable arm 6 is connected to the top wall of the movable frame 9. A motor 12 is installed on the movable frame 9. The output end of the motor 12 is driven by a gear 11. The motor 12 drives the gear 11 to mesh with the gear ring 4, causing the movable frame 9 to move in a circular motion around the outer wall of the gear ring 4 through the connection of the movable arm 6, enabling the monitoring head 10 to achieve 360° surround shooting. This design breaks through the limitations of traditional fixed-point detection, can cover the entire circumference of the winding wheel, and avoids the problem of missed deformation detection caused by blind spots.

[0022] In this application, a connector 13 is fixed to one side of the mobile frame 9, and a monitoring head 10 is mounted on the connector 13. A connector 14 is rotatably mounted inside the connector 13, and one end of the connector 14 is rotatably connected to a mounting base 15. The monitoring head 10 and the mounting base 15 are fixed together by screws. The connector 14 inside the connector 13 and the mounting base 15 are rotatably engaged, allowing the monitoring head 10 to flexibly adjust its pitch or yaw angle during rotation.

[0023] The implementation principle of the visualization device for detecting the deformation of a winding wheel in this application embodiment is as follows:

[0024] The device is installed in the winding reel detection area. The base 7 provides stable support for the entire device, and the mounting bracket 8 provides auxiliary support for the display screen 2, ensuring stable display of detection information. The motor 12 is started, and its output drives the gear 11 to rotate. Since the gear 11 meshes with the gear ring 4, as the gear 11 rotates, one end of the movable arm 6 is connected to the moving frame 9, thereby driving the moving frame 9 to perform circular motion around the outer wall of the gear ring 4.

[0025] The connecting piece 13, fixed on one side of the mobile frame 9, rotates in a circular motion, causing the monitoring head 10 to also rotate and capture images around the winding wheel. During the capturing process, the connecting head 14, which is rotatably installed inside the connecting piece 13, cooperates with the mounting base 15, allowing the monitoring head 10 to flexibly adjust the shooting angle and capture image information from different positions on the surface of the winding wheel from all directions. The images captured by the monitoring head 10 are transmitted to the display screen 2 in real time for visualization. By observing the image of the winding wheel on the display screen 2, the staff can intuitively check whether there are any abnormalities such as deformation or wear on the winding wheel. Through the transmission cooperation between the motor 12 driving the gear 11 and the gear ring 4, the monitoring head 10 achieves a dynamic, circumferential detection of the winding wheel. Compared with the traditional fixed-point detection method, this device can cover the entire surface of the winding wheel, ensuring the comprehensiveness and accuracy of the detection.

[0026] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0027] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0029] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A visualization device for detecting the deformation of a winding wheel, comprising a mounting post (1), characterized in that: The outer wall of the mounting column (1) is provided with a display screen (2), the top of the mounting column (1) is fixed with a fixing frame (3), the outer wall of the fixing frame (3) is connected with a gear ring (4), a movable frame (9) is provided on one side of the gear ring (4), a gear (11) that meshes with the gear ring (4) is installed in the movable frame (9), a connector (13) is fixed on one side of the movable frame (9), and a monitoring head (10) is installed on the connector (13).

2. The visualization device for detecting the deformation of a winding wheel according to claim 1, characterized in that: The bottom end of the mounting column (1) is equipped with a base (7), and a mounting bracket (8) for supporting the display screen (2) is fixed on the base (7).

3. The visualization device for detecting the deformation of a winding wheel according to claim 1, characterized in that: A positioning frame (5) is fixed on the gear ring (4), and a movable arm (6) is rotatably connected to the top of the positioning frame (5).

4. The visualization device for detecting the deformation of a winding wheel according to claim 3, characterized in that: One end of the movable arm (6) is connected to the top wall of the movable frame (9), and a motor (12) is installed on the movable frame (9).

5. The visualization device for detecting the deformation of a winding wheel according to claim 4, characterized in that: The output end of the motor (12) is driven by the gear (11), and the connector (14) is rotatably installed inside the connector (13).

6. The visualization device for detecting the deformation of a winding wheel according to claim 5, characterized in that: One end of the connector (14) is rotatably connected to the mounting base (15), and the monitoring head (10) and the mounting base (15) are fixed by screws.

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