Impact testing device for impact-resistant protective film

By designing an impact testing device for impact-resistant protective films, a servo motor is used to drive the rotation of the sandblasting tube and the reciprocating motion of the impact testing ball. This solves the shortcomings of the single testing mode in the existing technology, realizes a composite impact test for paint protective films, and improves testing efficiency and accuracy.

CN224176306UActive Publication Date: 2026-04-28JIANGSU KAILONG NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU KAILONG NEW MATERIALS CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing testing methods for paint protection films are mostly based on a single testing mode, which cannot fully reflect the combined impacts that paint protection films may be subjected to in actual use, resulting in discrepancies between test results and actual effects.

Method used

Design an impact testing device that uses a servo motor to drive the rotation of the sandblasting tube and the reciprocating motion of the impact testing ball to achieve simultaneous detection of sandblasting friction and impact. Combined with a clamping mechanism, the device can quickly fix the membrane, ensuring the accuracy and efficiency of the test.

Benefits of technology

It enables composite impact testing of paint protection film, improving testing efficiency and accuracy, and ensuring the reference value of test data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of paint protective film impact detection, and discloses an impact testing device for an impact-resistant protective film, which comprises a detection frame, a first servo motor is fixedly connected to the top of the detection frame, and a first rotating shaft is fixedly connected to an output shaft of the first servo motor. The bottom of the first rotating shaft is fixedly connected with a second rotating disc, the bottom of the second rotating disc is fixedly connected with two symmetrical connecting columns, a first servo motor is arranged to drive a sand blasting pipe to rotate, a second servo motor drives an impact detection ball to reciprocate, and a composite impact test is carried out on a paint surface protective film in the same detection area; and the detection efficiency and accuracy are effectively improved. In addition, the to-be-detected film body can be rapidly installed and fixed through the clamping mechanism, and the detection process is more convenient and stable; the structural design of the area frame and the fixed frame also facilitates clear division of the detection area, ensures that the two detection modes do not interfere with each other, and the detection data has higher reference value.
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Description

Technical Field

[0001] This utility model relates to the field of impact testing technology for paint protection films, specifically an impact testing device for impact-resistant protective films. Background Technology

[0002] Paint Protection Film (PPF), also known as "invisible car wrap," is a high-performance film that covers the surface of a car's paint. It is mainly used to prevent damage to the paint surface from scratches, corrosion, ultraviolet rays, etc. After the paint protection film is produced, it needs to be subjected to impact testing to test the strength of the paint protection film in protecting the car's paint surface.

[0003] Most existing testing methods for paint protection films are single-test modes, usually testing the impact resistance of the film only through sandblasting or single-point impact tests. These single-test methods cannot fully reflect the real working conditions of paint protection films, which may be subjected to a combination of factors such as sand and gravel impacts and external force impacts in actual use, thus leading to a certain deviation between the test results and the actual use effect.

[0004] Therefore, it is necessary to design an impact testing device for impact-resistant protective films to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an impact testing device for impact-resistant protective films, which solves the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an impact testing device for an impact-resistant protective film, comprising a testing frame, a first servo motor fixedly connected to the top of the testing frame, a first rotating shaft fixedly connected to the output shaft of the first servo motor, a second turntable fixedly connected to the bottom of the first rotating shaft, two symmetrical connecting columns fixedly connected to the bottom of the second turntable, and a first turntable fixedly connected to the bottom ends of the two connecting columns, with a sandblasting pipe fixedly inserted into the outer surface of the first turntable; fixing plates fixedly connected to both sides of the inner cavity of the testing frame, and a fixing frame fixedly connected between the two fixing plates; two symmetrical support columns fixedly connected inside the fixing frame, and a region frame fixedly connected between the two support columns; the top of the region frame... A support plate is fixedly attached to the part, a second servo motor is fixedly attached to one side of the support plate, a second rotating shaft is fixedly attached to the output shaft of the second servo motor, a third turntable is fixedly attached to one end of the second rotating shaft, a rotating block is rotatably connected to one side of the third turntable, and a reciprocating sliding column is rotatably connected to the bottom end of the rotating block, a connecting piece is fixedly attached to the top of the area frame, a positioning tube is fixedly inserted into the inside of the connecting piece, the reciprocating sliding column is slidably inserted into the inside of the positioning tube, a connecting rope is fixedly attached to the bottom end of the reciprocating sliding column, an impact detection ball is fixedly attached to the bottom of the connecting rope, a servo electric cylinder is fixedly attached to the bottom of the inner cavity of the detection frame, and a clamping plate is fixedly attached to the top of the servo electric cylinder, and a clamping mechanism for clamping the paint protection film is provided on the clamping plate.

[0007] Preferably, the clamping mechanism includes two lifting plates. Both sides of the clamping plates are threaded with screws, and the top and bottom ends of the two screws are fixedly connected with a knob and a second limiting plate. The outer surfaces of the two screws are rotatably connected with a lifting plate, and the bottom of the two lifting plates are fixedly connected with two positioning pins. The bottom ends of the four lifting plates are slidably inserted into the bottom of the clamping plate, and the bottom ends of the four positioning pins are fixedly connected with a first limiting plate.

[0008] Preferably, both the area frame and the fixing frame are square boxes with openings at the top and bottom, and the bottom of the clamping plate is in contact with the bottom of both the fixing frame and the area frame.

[0009] Preferably, the impact detection ball is slidably disposed inside the area frame, and the impact detection ball is slidably disposed between the bottom of the connecting piece and the top of the clamping plate.

[0010] Preferably, the sandblasting pipe is rotatably disposed on the outside of the area frame and rotatably disposed inside the fixed frame.

[0011] Preferably, the two connecting posts are respectively fixed to both sides of the sandblasting pipe, and the sandblasting pipe is rotatably disposed between the two connecting posts, and the third turntable is rotatably disposed below the bottom of the first turntable.

[0012] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0013] This invention enables simultaneous detection of sandblasting friction and impact. A first servo motor drives the sandblasting tube to rotate, while a second servo motor drives the impact detection ball to reciprocate. This allows for a composite impact test on the paint protective film within the same detection area, effectively improving detection efficiency and accuracy. Furthermore, the clamping mechanism allows for quick and easy installation and fixation of the film under test, making the detection process more convenient and stable. The structural design of the area frame and the fixing frame also facilitates clear division of the detection area, ensuring that the two detection methods do not interfere with each other, and making the detection data more valuable. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is an exploded view of the fixed frame structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the screw structure of this utility model;

[0017] In the diagram: 1. Detection frame; 2. First turntable; 3. Connecting column; 4. Second turntable; 5. First servo motor; 6. First rotating shaft; 7. Sandblasting pipe; 8. Second servo motor; 9. Second rotating shaft; 10. Third turntable; 11. Support plate; 12. Rotating block; 13. Reciprocating sliding column; 14. Positioning tube; 15. Connecting piece; 16. Area frame; 17. Fixing frame; 18. Fixing plate; 19. Servo cylinder; 20. Connecting rope; 21. Impact detection ball; 22. Knob; 23. Lifting plate; 24. Positioning column; 25. Screw; 26. First limit piece; 27. Second limit piece; 28. Clamping plate; 29. ​​Support column. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Obviously, many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Please see Figure 1-3This utility model provides an impact testing device for impact-resistant protective films, including a testing frame 1. A first servo motor 5 is fixedly connected to the top of the testing frame 1. The output shaft of the first servo motor 5 is fixedly connected to a first rotating shaft 6, and a second turntable 4 is fixedly connected to the bottom of the first rotating shaft 6. Two symmetrical connecting posts 3 are fixedly connected to the bottom of the second turntable 4, and a first turntable 2 is fixedly connected to the bottom ends of the two connecting posts 3. A sandblasting pipe 7 is fixedly inserted into the outer surface of the first turntable 2. Fixing plates 18 are fixedly connected to both sides of the inner cavity of the testing frame 1, and a fixing frame 17 is fixedly connected between the two fixing plates 18. Symmetrical... The system includes two support columns 29, with a region frame 16 fixedly connected between them. A support plate 11 is fixedly connected to the top of the region frame 16. A second servo motor 8 is fixedly connected to one side of the support plate 11. A second rotating shaft 9 is fixedly connected to the output shaft of the second servo motor 8. A third turntable 10 is fixedly connected to one end of the second rotating shaft 9. A rotating block 12 is rotatably connected to one side of the third turntable 10, and a reciprocating sliding column 13 is rotatably connected to the bottom end of the rotating block 12. A connecting piece 15 is fixedly connected to the top of the region frame 16. A positioning tube 14 is fixedly inserted into the inside of the connecting piece 15, and the reciprocating sliding column 13 is slidably inserted into the inside of the positioning tube 14. Furthermore, a connecting rope 20 is fixedly connected to the bottom end of the reciprocating sliding column 13, and an impact detection ball 21 is fixedly connected to the bottom end of the connecting rope 20. A servo electric cylinder 19 is fixedly connected to the bottom of the inner cavity of the detection frame 1, and a clamping plate 28 is fixedly connected to the top end of the servo electric cylinder 19. The clamping plate 28 is provided with a clamping mechanism for clamping the paint protection film. Through the clamping mechanism, the detected paint protection film can be clamped on the top of the clamping plate 28, and the clamping plate 28 is attached to the bottom of the fixed frame 17 by extending the area frame 16. Then, the sandblasting pipe 7 can be connected to the pipe of the sandblasting machine with a flexible hose. Furthermore, by opening the first servo motor 5 and the second servo motor 8, on the one hand... The first turntable 2 is rotated by two connecting columns 3, thereby using the circumferential rotation of the sandblasting pipe 7 to perform sandblasting inspection on the circumferential area inside the fixed frame 17 outside the area frame 16. The activation of the second servo motor 8 causes the reciprocating sliding column 13 to slide back and forth inside the positioning tube 14 through the rotation of the third turntable 10. This allows the impact detection ball 21 to perform impact testing on the paint protection film. Thus, through the structure of the above device, the paint protection film can be simultaneously tested for sand and gravel friction and external force impact, improving the impact testing efficiency of the paint protection film. Moreover, for the same film, the test data from both methods are relatively accurate and do not interfere with each other.

[0021] To facilitate the clamping and inspection of the paint protection film, the clamping mechanism includes two lifting plates 23. Screws 25 are threaded onto both sides of the clamping plate 28. A knob 22 and a second limiting piece 27 are fixedly connected to the top and bottom ends of each screw 25. A lifting plate 23 is rotatably connected to the outer surface of each screw 25. Two positioning posts 24 are fixedly connected to the bottom of each lifting plate 23. The bottom ends of all four lifting plates 23 are slidably inserted into the bottom of the clamping plate 28. A first limiting piece 26 is fixedly connected to the bottom end of each of the four positioning posts 24. By rotating the two knobs 22, the rotation of the two screws 25 and the downward movement of the two lifting plates 23 clamp both sides of the paint protection film for inspection.

[0022] To facilitate dividing the detection area into two parts for two detection methods, both the area frame 16 and the fixing frame 17 are square boxes with openings at the top and bottom, and the bottom of the clamping plate 28 is in contact with the bottom of both the fixing frame 17 and the area frame 16.

[0023] To more stably test the paint protection film, the impact testing ball 21 is slidably disposed inside the area frame 16, and the impact testing ball 21 is slidably disposed between the bottom of the connecting piece 15 and the top of the clamping plate 28.

[0024] To avoid the impact of sand and gravel impact detection on external force impact detection, the sandblasting pipe 7 is rotatably disposed on the outside of the area frame 16, and the sandblasting pipe 7 is rotatably disposed inside the fixed frame 17.

[0025] In order to prevent the hose from being blocked by external objects when the blasting pipe 7 rotates after the hose is connected, the two connecting posts 3 are respectively fixed to both sides of the blasting pipe 7, and the blasting pipe 7 is rotatably positioned between the two connecting posts 3, and the third turntable 10 is rotatably positioned below the bottom of the first turntable 2.

[0026] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0027] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.

[0028] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.

Claims

1. An impact testing device for impact-resistant protective films, comprising a testing frame (1), characterized in that: The top of the testing frame (1) is fixedly connected to a first servo motor (5), the output shaft of the first servo motor (5) is fixedly connected to a first rotating shaft (6), and the bottom of the first rotating shaft (6) is fixedly connected to a second turntable (4). The bottom of the second turntable (4) is fixedly connected to two symmetrical connecting columns (3), and the bottom ends of the two connecting columns (3) are jointly fixedly connected to a first turntable (2). A sandblasting pipe (7) is fixedly inserted into the outer surface of the first turntable (2). Fixing plates (18) are fixedly connected to both sides of the inner cavity of the testing frame (1), and a fixing frame (17) is fixedly connected between the two fixing plates (18). Two symmetrical support columns (29) are fixedly connected inside the fixing frame (17), and a region frame (16) is fixedly connected between the two support columns (29). A support plate (11) is fixedly connected to the top of the region frame (16), and a second servo motor (8) is fixedly connected to one side of the support plate (11). The output shaft of the second servo motor (8) is fixedly connected to a second rotating shaft (9). One end of the second rotating shaft (9) is fixedly connected to a third turntable (10). A rotating block (12) is rotatably connected to one side of the third turntable (10). A reciprocating sliding column (13) is rotatably connected to the bottom end of the rotating block (12). A connecting piece (15) is fixedly connected to the top of the area frame (16). A positioning tube (14) is fixedly inserted inside the connecting piece (15). The reciprocating sliding column (13) is slidably inserted inside the positioning tube (14). A connecting rope (20) is fixedly connected to the bottom end of the reciprocating sliding column (13). An impact detection ball (21) is fixedly connected to the bottom end of the connecting rope (20). A servo electric cylinder (19) is fixedly connected to the bottom of the inner cavity of the detection frame (1). A clamping plate (28) is fixedly connected to the top end of the servo electric cylinder (19). A clamping mechanism for clamping the paint protection film is provided on the clamping plate (28).

2. The impact testing device for an impact-resistant protective film according to claim 1, characterized in that: The clamping mechanism includes two lifting plates (23). Both sides of the clamping plate (28) are threaded with screws (25). The top and bottom ends of the two screws (25) are fixed with a knob (22) and a second limiting piece (27). The outer surfaces of the two screws (25) are rotatably connected to a lifting plate (23). The bottom of the two lifting plates (23) is fixed with two positioning posts (24). The bottom ends of the four lifting plates (23) are slidably inserted into the bottom of the clamping plate (28). The bottom ends of the four positioning posts (24) are fixed with a first limiting piece (26).

3. The impact testing device for an impact-resistant protective film according to claim 1, characterized in that: Both the area frame (16) and the fixing frame (17) are square boxes with openings at the top and bottom, and the bottom of the clamping plate (28) is in contact with the bottom of both the fixing frame (17) and the area frame (16).

4. The impact testing device for an impact-resistant protective film according to claim 1, characterized in that: The impact detection ball (21) is slidably disposed inside the area frame (16), and the impact detection ball (21) is slidably disposed between the bottom of the connecting piece (15) and the top of the clamping plate (28).

5. The impact testing device for an impact-resistant protective film according to claim 1, characterized in that: The sandblasting pipe (7) is rotatably disposed on the outside of the area frame (16), and the sandblasting pipe (7) is rotatably disposed inside the fixed frame (17).

6. The impact testing device for an impact-resistant protective film according to claim 1, characterized in that: The two connecting posts (3) are respectively fixed to both sides of the sandblasting pipe (7), and the sandblasting pipe (7) is rotatably disposed between the two connecting posts (3), and the third turntable (10) is rotatably disposed below the bottom of the first turntable (2).