Cable wear-resistant detection device

By automating the adjustment of the power components and friction wheels, the problem that existing cable abrasion resistance testing devices cannot measure different positions has been solved, realizing the automation and adaptability of cable abrasion resistance testing, and improving testing efficiency and convenience.

CN224176316UActive Publication Date: 2026-04-28CHENGDU LICHENG CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGDU LICHENG CABLE CO LTD
Filing Date
2025-05-13
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing cable abrasion resistance testing devices cannot measure the external properties of different parts of the cable, requiring disassembly and reinstallation, which causes inconvenience to testing personnel.

Method used

A cable abrasion resistance testing device was designed. The device uses a power component to drive the bidirectional threaded rod and friction wheel to adjust their positions, thereby achieving automated testing of different positions on the cable. It includes a motor-driven rotating shaft and a movable friction wheel. Combined with a transparent door and window for observation and clamping blocks for fixation, it enables adaptability testing of cables of different sizes.

Benefits of technology

It enables automated testing of cables at different locations, improves testing efficiency, reduces the complexity of manual operation, adapts to cables of different sizes, and provides a convenient testing environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable detection, and discloses a cable wear-resistant detection device which comprises a protection cabinet I. The top of the protection cabinet I is fixedly connected with a protection cabinet II, and the interior of the protection cabinet II is fixedly connected with a power assembly used for providing power to drive a bidirectional threaded rod I to mechanically rotate. One end of the power assembly is fixedly connected with a first bidirectional threaded rod, the exterior of the first bidirectional threaded rod is in threaded connection with a square plate, two sliding grooves are formed in the square plate, and the top of the square plate is fixedly connected with an air cylinder. According to the cable detection device, a first motor is started to drive a first bidirectional threaded rod to rotate and drive a square plate to move along a limiting rod, a first telescopic rod is started to drive the first telescopic rod to stretch out and draw back and drive a friction wheel to adjust the horizontal position, and a second motor is started to drive a rotating shaft to rotate and drive the friction wheel to rotate, so that different positions of a cable are detected; and convenience is brought to testers.
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Description

Technical Field

[0001] This utility model relates to the field of cable testing technology, and in particular to a cable abrasion resistance testing device. Background Technology

[0002] A cable abrasion resistance testing device is a specialized piece of equipment used to evaluate the abrasion resistance of wires and cables. It simulates friction, scratching, or wear scenarios that may be encountered in actual use to conduct durability tests on the cable's insulation, conductor, and overall structure. Its design typically includes core components such as fixing, friction force application, data monitoring, and automated control to quantify the cable's performance under repeated mechanical stress.

[0003] In the existing technology, some cable abrasion resistance testing devices apply controllable friction, pressure or reciprocating motion to the cable through friction mechanisms (such as abrasive wheels, scraping heads or rotating discs) to simulate the wear of the cable in actual environments (such as passing through holes, forests or frequent movement scenarios). However, some cable abrasion resistance testing devices cannot measure the external appearance of different parts of the cable because the position of the abrasive wheel is fixed. The cable needs to be disassembled and reinstalled, which causes inconvenience to the testers. Utility Model Content

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A cable abrasion resistance testing device includes a protective cabinet one, a protective cabinet two fixedly connected to the top of the protective cabinet one, a power assembly for providing power to drive the mechanical rotation of a bidirectional threaded rod one fixedly connected inside the protective cabinet two, a bidirectional threaded rod one fixedly connected to one end of the power assembly, a square plate threadedly connected to the outside of the bidirectional threaded rod one, two sliding grooves opened inside the square plate, a cylinder fixedly connected to the top of the square plate, a telescopic rod one fixedly connected to the drive end of the cylinder, a receiving plate one fixedly connected to one end of the telescopic rod one, a square slider fixedly connected to the bottom of the receiving plate one, and the square slider slidably connected to the inner wall of the sliding groove, a fixing plate one fixedly connected to the bottom of the square slider, a motor two fixedly connected to the outside of the fixing plate one, a rotating shaft fixedly connected to the output end of the motor two, and the rotating shaft passing through the fixing plate one, a friction wheel fixedly connected to the outside of the rotating shaft, a counterweight fixedly connected to one end of the rotating shaft, a limiting rod slidably connected inside the square plate, and the limiting rod fixedly connected inside the protective cabinet one, for adjusting the position of the friction wheel.

[0006] As a further description of the above technical solution:

[0007] The power assembly includes a motor, two rotating shafts, a first rotating wheel, and a second rotating wheel. The inner wall of the second protective cabinet is fixedly connected to the outside of the first motor. The drive end of the first motor is connected to the outside of the two rotating shafts, and the rotating shafts pass through the first protective cabinet and are fixedly connected to one end of the first bidirectional threaded rod. The outside of the two rotating shafts is respectively connected to the inner walls of the first rotating wheel and the second rotating wheel. The external transmission of the first rotating wheel and the second rotating wheel is connected by a belt for providing power.

[0008] As a further description of the above technical solution:

[0009] The external thread of the bidirectional threaded rod is connected to a lifting plate, the internal sliding connection of the lifting plate is to the outside of the limiting rod, and multiple tension rods are fixedly connected to the top of the lifting plate for adjusting the position of the lifting plate.

[0010] As a further description of the above technical solution:

[0011] The protective cabinet 1 is fixedly connected to a support plate 2 inside. The top of the support plate 2 is provided with a cable, which passes through the protective cabinet 1 to support the cable.

[0012] As a further description of the above technical solution:

[0013] The protective cabinet is externally fixedly connected to a fixing plate 2. The fixing plate 2 is internally rotatably connected to a handle. One end of the handle is fixedly connected to a bidirectional threaded rod 2, which is used to drive the bidirectional threaded rod 2 to rotate.

[0014] As a further description of the above technical solution:

[0015] The external thread of the bidirectional threaded rod is connected to a receiving plate, and a disc is fixedly connected to the outside of the receiving plate. A rotating rod is rotatably connected inside the disc to drive the rotating rod to adjust its position.

[0016] As a further description of the above technical solution:

[0017] One end of the rotating rod is fixedly connected to a transmission threaded rod three. The external thread of the transmission threaded rod three is connected to multiple movable plates. The bottom of the movable plates is fixedly connected to a clamping block for adjusting the position of the clamping block.

[0018] As a further description of the above technical solution:

[0019] The protective cabinet is externally fixedly connected to a hinge, and a transparent door / window is fixedly connected to one end of the hinge. A handle is fixedly connected to the outside of the transparent door / window for opening and closing the transparent door / window.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the starting motor drives the bidirectional threaded rod to rotate, thereby moving the square plate along the limiting rod to adjust the height of the friction wheel. The starting telescopic rod extends and retracts, causing the friction wheel to adjust to a horizontal position. The starting motor drives the rotating shaft to rotate, causing the friction wheel to rotate, thereby detecting different positions of the cable and bringing convenience to the testers.

[0022] 2. In this utility model, by holding the handle and rotating it, the second bidirectional threaded rod is rotated, the position of the third transmission threaded rod is adjusted, and by holding the rotating rod and rotating it, the third transmission threaded rod is moved, thereby adjusting the position of the moving plate, so that the moving plate moves the clamping blocks closer to each other until one end of the cable is fixed, thereby achieving the effect of fixing cables of different sizes. Attached Figure Description

[0023] Figure 1 This is a perspective view of a cable abrasion resistance testing device proposed in this utility model;

[0024] Figure 2 This is a schematic diagram of the motor structure of a cable abrasion resistance testing device proposed in this utility model;

[0025] Figure 3 This is a schematic diagram of the bidirectional threaded rod structure of a cable abrasion resistance testing device proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of the lifting plate structure of a cable abrasion resistance testing device proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the friction wheel structure of a cable abrasion resistance testing device proposed in this utility model;

[0028] Figure 6 This is a schematic diagram of the bidirectional threaded rod structure of a cable abrasion resistance testing device proposed in this utility model;

[0029] Figure 7 This is a schematic diagram of the clamping block structure of a cable abrasion resistance testing device proposed in this utility model.

[0030] Legend:

[0031] 1. Protective cabinet one; 2. Protective cabinet two; 3. Motor one; 4. Rotating shaft; 5. Rotating wheel one; 6. Rotating wheel two; 7. Belt; 8. Double-sided threaded rod one; 9. Square plate; 10. Slide groove; 11. Cylinder; 12. Telescopic rod one; 13. Support plate one; 14. Square slider; 15. Fixed plate one; 16. Motor two; 17. Rotating shaft; 18. Friction wheel; 19. Counterweight; 20. Limiting rod; 21. Lifting plate; 22. Tension rod; 23. Support plate two; 24. Cable; 25. Fixed plate two; 26. Handle; 27. Double-sided threaded rod two; 28. Support plate two; 29. ​​Disc; 30. Rotating rod; 31. Transmission threaded rod three; 32. Moving plate; 33. Clamping block; 34. Hinge; 35. Transparent door / window; 36. Handle. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 , Figure 3 and Figure 4 This utility model provides an embodiment of a cable abrasion resistance testing device, including a protective cabinet 1, a protective cabinet 2 fixedly connected to the top of the protective cabinet 1, a power assembly for providing power to drive a bidirectional threaded rod 8 to rotate mechanically inside the protective cabinet 2, a bidirectional threaded rod 8 fixedly connected to one end of the power assembly, a square plate 9 threadedly connected to the outside of the bidirectional threaded rod 8, two sliding grooves 10 opened inside the square plate 9, a cylinder 11 fixedly connected to the top of the square plate 9, a telescopic rod 12 fixedly connected to the drive end of the cylinder 11, a receiving plate 13 fixedly connected to one end of the telescopic rod 12, a square slider 14 fixedly connected to the bottom of the receiving plate 13, and the square slider 14 slidably connected to the inner wall of the sliding groove 10.

[0034] Reference Figure 1 , Figure 2 and Figure 5The power assembly includes a motor 3, two rotating shafts 4, a rotating wheel 5, and a rotating wheel 6. The inner wall of the protective cabinet 2 is fixedly connected to the outside of the motor 3. The drive end of the motor 3 is connected to the outside of the two rotating shafts 4, and the rotating shafts 4 pass through the protective cabinet 1 and are fixedly connected to one end of the double-threaded rod 8. The outside of the two rotating shafts 4 are respectively connected to the inner walls of the rotating wheel 5 and the rotating wheel 6. The external transmission of the rotating wheel 5 and the rotating wheel 6 is connected to a belt 7 for providing power. The bottom of the square slider 14 is fixedly connected to a fixing plate 15. The outside of the fixing plate 15 is fixedly connected to a motor 16. The output end of the motor 16 is fixedly connected to a rotating shaft 17, and the rotating shaft 17 passes through the fixing plate 15. The outside of the rotating shaft 17 is fixedly connected to a friction wheel 18. One end of the rotating shaft 17 is fixedly connected to a counterweight 19. The inside of the square plate 9 is slidably connected to a limiting rod 20, and the limiting rod 20 is fixedly connected to the inside of the protective cabinet 1 for adjusting the position of the friction wheel 18.

[0035] Reference Figure 2 , Figure 4 and Figure 6 The external thread of the bidirectional threaded rod 8 is connected to a lifting plate 21. The internal sliding connection of the lifting plate 21 is to the outside of the limiting rod 20. Multiple tension rods 22 are fixedly connected to the top of the lifting plate 21 for adjusting the position of the lifting plate 21. The internal fixed connection of the protective cabinet 1 is to a support plate 23. A cable 24 is provided on the top of the support plate 23 and passes through the protective cabinet 1 for supporting the cable 24. The external fixed connection of the protective cabinet 1 is to a fixing plate 25. The internal rotating connection of the fixing plate 25 is to a handle 26. One end of the handle 26 is fixedly connected to a bidirectional threaded rod 27 for driving the bidirectional threaded rod 27 to rotate.

[0036] Reference Figure 6 , Figure 7 The external thread of the bidirectional threaded rod 27 is connected to a receiving plate 28. The external fixed connection of the receiving plate 28 is a disc 29. The internal rotating connection of the disc 29 is a rotating rod 30, which is used to drive the rotating rod 30 to adjust its position. One end of the rotating rod 30 is fixedly connected to a transmission threaded rod 31. The external thread of the transmission threaded rod 31 is connected to multiple moving plates 32. The bottom of the moving plate 32 is fixedly connected to a clamping block 33, which is used to adjust the position of the clamping block 33. The external fixed connection of the protective cabinet 1 is a hinge 34. One end of the hinge 34 is fixedly connected to a transparent door 35. The external fixed connection of the transparent door 35 is a handle 36, which is used to open and close the transparent door 35.

[0037] Working principle: Hold handle 36 to open transparent door window 35 via hinge 34, place cable 24 on support plate 23, with both ends of cable 24 passing through protective cabinet 1, then hold handle 26 and rotate it, causing bidirectional threaded rod 27 to rotate, causing two receiving plates 28 to move towards each other, causing disc 29 to move, thereby adjusting the position of rotating rod 30, then hold rotating rod 30 and rotate it, causing multiple moving plates 32 to move towards each other, causing clamping blocks 33 to move closer to each other, thereby clamping cables 24 of different sizes.

[0038] Then, start motor 3 to drive rotating shaft 4 to rotate, which in turn drives rotating wheel 6 to rotate. Through belt 7, rotating wheel 6 and another rotating shaft 4 rotate, which in turn drives two bidirectional threaded rods 8 to rotate, allowing square plate 9 to move along limiting rod 20. Then, start cylinder 11 to drive telescopic rod 12 to extend and retract, which drives receiving plate 13 to move, allowing receiving plate 13 to drive square slider 14 to slide along slide groove 10. Adjust the position of friction wheel 18 so that friction wheel 18 is aligned with the part of cable 24 to be tested. Start motor 2 16 to drive rotating shaft 17 to rotate, which in turn drives friction wheel 18 to rotate, rubbing cable 24 to achieve the effect of polishing cable 24. At the same time, counterweight 19 can keep the weight at both ends of rotating shaft 17 consistent, ensuring that friction wheel 18 rotates consistently and avoiding errors. The testing personnel can observe the situation of protective cabinet 1 through transparent door and window 35.

[0039] When the bidirectional threaded rod 8 rotates, it also drives the lifting plate 21 to move towards the limiting rod 20 and the square plate 9, causing the tension rod 22 to rise, bringing it closer to the cable 24 and continuing to rise until the cable 24 is close to the friction wheel 18, providing tension to the cable 24 and ensuring that the friction between the cable 24 and the friction wheel 18 can proceed smoothly. Then, the surface wear, scraping force, number of times, and other parameters before and after friction are recorded using a spectrophotometer or sensor. Combined with the control system, the wear resistance index is calculated. Finally, the cable outer insulation layer damage and conductivity stability are detected by an insulation resistance tester, combustion performance test equipment, or damp heat test chamber.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cable abrasion resistance testing device, comprising a protective cabinet (1), characterized in that: The top of the first protective cabinet (1) is fixedly connected to the second protective cabinet (2). Inside the second protective cabinet (2), a power assembly for providing power to drive the mechanical rotation of the bidirectional threaded rod (8) is fixedly connected. One end of the power assembly is fixedly connected to the bidirectional threaded rod (8). The external thread of the bidirectional threaded rod (8) is connected to a square plate (9). The inside of the square plate (9) has two sliding grooves (10). The top of the square plate (9) is fixedly connected to a cylinder (11). The driving end of the cylinder (11) is fixedly connected to a telescopic rod (12). One end of the telescopic rod (12) is fixedly connected to a receiving plate (13). The bottom of the receiving plate (13) is fixedly connected to... There is a square slider (14), and the square slider (14) is slidably connected to the inner wall of the slide groove (10). The bottom of the square slider (14) is fixedly connected to a fixing plate (15). The outside of the fixing plate (15) is fixedly connected to a motor (16). The output end of the motor (16) is fixedly connected to a rotating shaft (17), and the rotating shaft (17) passes through the fixing plate (15). The outside of the rotating shaft (17) is fixedly connected to a friction wheel (18). One end of the rotating shaft (17) is fixedly connected to a counterweight (19). The inside of the square plate (9) is slidably connected to a limiting rod (20), and the limiting rod (20) is fixedly connected to the inside of the protective cabinet (1).

2. The cable abrasion resistance testing device according to claim 1, characterized in that: The power assembly includes a motor (3), two rotating shafts (4), a first rotating wheel (5), and a second rotating wheel (6). The inner wall of the second protective cabinet (2) is fixedly connected to the outside of the first motor (3). The drive end of the first motor (3) is connected to the outside of the two rotating shafts (4). The rotating shafts (4) pass through the first protective cabinet (1) and are fixedly connected to one end of the first bidirectional threaded rod (8). The outside of the two rotating shafts (4) is respectively connected to the inner walls of the first rotating wheel (5) and the second rotating wheel (6). The external transmission of the first rotating wheel (5) and the second rotating wheel (6) is connected by a belt (7).

3. The cable abrasion resistance testing device according to claim 1, characterized in that: The external thread of the bidirectional threaded rod (8) is connected to a lifting plate (21), the internal sliding connection of the lifting plate (21) is to the outside of the limiting rod (20), and a plurality of tension rods (22) are fixedly connected to the top of the lifting plate (21).

4. The cable abrasion resistance testing device according to claim 1, characterized in that: The protective cabinet (1) is fixedly connected to a support plate (23), and a cable (24) is provided on the top of the support plate (23), and the cable (24) passes through the protective cabinet (1).

5. The cable abrasion resistance testing device according to claim 1, characterized in that: The protective cabinet (1) is externally fixedly connected to a fixing plate (25), and the fixing plate (25) is internally rotatably connected to a handle (26). One end of the handle (26) is fixedly connected to a two-way threaded rod (27).

6. The cable abrasion resistance testing device according to claim 5, characterized in that: The external threaded rod (27) is connected to a receiving plate (28), the external fixed connection of the receiving plate (28) is a disc (29), and the internal rotating connection of the disc (29) is a rotating rod (30).

7. The cable abrasion resistance testing device according to claim 6, characterized in that: One end of the rotating rod (30) is fixedly connected to a transmission threaded rod three (31), and the external thread of the transmission threaded rod three (31) is connected to multiple moving plates (32), and the bottom of the moving plate (32) is fixedly connected to a clamping block (33).

8. The cable abrasion resistance testing device according to claim 1, characterized in that: The protective cabinet (1) is externally fixedly connected to a hinge (34), one end of which is fixedly connected to a transparent door (35), and the outside of the transparent door (35) is fixedly connected to a handle (36).