Angle self-adjusting double-shaft winding machine

Abstract

The utility model relates to the technical field of inductance winding, and discloses an angle self-adjusting double-shaft winding machine which comprises a rotating air cylinder, mounting tables are fixedly mounted at the tops of rotating shafts on the two sides of the rotating air cylinder, and positioning cylinders and clamping flying forks are fixedly mounted on the top sides of the mounting tables. A positioning assembly used for positioning an inductance element is arranged in the positioning cylinder, two sets of supports are fixedly installed in the middle of the top side of the installation table, limiting grooves are formed in the middles of the supports, and guide shafts are rotationally connected to the positions, located at the limiting grooves, of the opposite sides of the two sets of supports; the bracket is provided with a cleaning assembly for cleaning the copper wire at the limiting groove; according to the angle self-adjusting double-shaft winding machine, the insertion rods can be pushed to slide outwards through the elastic force of the compression springs, then the contact panels on the two sides abut against each other, the double-shaft winding machine can be clamped on the outer side of a copper wire, the copper wire can be pulled to move between the cotton brush pads on the two sides when a coil is wound, and therefore dust and other impurities on the outer side of the copper wire can be removed.

Description

Technical Field

[0001] This utility model relates to the field of inductor winding technology, specifically to an angle-adjustable dual-axis winding machine. Background Technology

[0002] Inductors are one of the three major components in the electronic components industry and play an extremely important role in the electronics industry. When processing some inductors, it is necessary to wind coils around their outer side, which requires the use of winding machines.

[0003] Existing biaxial winding machines wind the coil around the center of the inductor element. However, when winding the coil, some inductors have dust and other debris adhering to the surface of the coil. After the coil is wound, it is even more inconvenient to clean the impurities on the surface of the coil. Some impurities can also accelerate the corrosion of the coil and affect its service life. Therefore, further improvements are needed. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides the following technical solution: an angle-adjustable dual-axis winding machine, comprising a rotary cylinder, with a mounting platform fixedly installed on the top of the two rotating shafts of the rotary cylinder, a positioning cylinder and a clamping fork fixedly installed on the top side of the mounting platform, a positioning component for positioning inductive elements being provided inside the positioning cylinder, two sets of brackets fixedly installed in the middle of the top side of the mounting platform, a limit groove being formed in the middle of the brackets, a guide shaft being rotatably connected to one side of the two sets of brackets located at the limit groove, and a cleaning component for cleaning copper wires being provided at the limit groove of the bracket.

[0005] As an optimization, the positioning assembly includes a shaft rotatably connected inside the positioning cylinder, a rotating plate rotatably connected to the outer side of the shaft, a clamping plate rotatably connected to the top of the rotating plate, an electric telescopic rod fixedly installed inside the positioning cylinder, and connecting rods rotatably connected to both sides of the top of the electric telescopic rod, with the bottom end of the connecting rod hinged to the bottom end of the rotating plate.

[0006] As an optimization, the clamping plate array is provided in four sets to stably clamp the component around its perimeter.

[0007] As an optimization, a pad is glued to one side of the contact surface of the clamping plate, and the pad is made of rubber. By pressing the rubber pad against the surface of the component, the friction can be increased to improve the clamping and positioning effect, and the surface of the component can also be prevented from being scratched by hard contact.

[0008] As an optimization, the cleaning component includes contact panels disposed on both sides inside the limiting groove. A plug rod is fixedly installed on one side of the two contact panels facing away from each other. The bracket has a sliding hole that communicates with the limiting groove inside, and the plug rod is inserted into the sliding hole. A slider is fixedly installed at the other end of the sliding hole, and the slider is slidably connected to the plug rod. A compression spring is fixedly installed between the slider and the bottom wall of the sliding hole.

[0009] As an optimization, the insertion rods are symmetrically arranged in pairs on the back of the contact panel, and there are four rods in total.

[0010] As an optimization, cotton brush pads are glued to the opposite sides of both contact panels, and the cotton brush pads are made of sponge material.

[0011] The beneficial effects of this utility model are:

[0012] This angle-adjustable dual-axis winding machine uses the elasticity of a compression spring to push the insertion rod outward, causing the two contact panels on both sides to abut against each other, thus clamping the outside of the copper wire. When winding the coil, it pulls the copper wire between the cotton brush pads on both sides, thereby cleaning dust and other impurities on the outside of the copper wire.

[0013] This angle-adjustable dual-axis winding machine retracts by activating the electric telescopic rod, which pushes the bottom of the two rotating plates outward through the connecting rod. This causes the rotating plates to rotate around the shaft, which in turn causes the top of the rotating plates to rotate and close together. This brings the two clamping plates closer together, thus clamping and positioning the component from all sides, thereby improving the positioning effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the positioning structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the cleaning structure of this utility model.

[0017] In the diagram: 1. Rotary cylinder; 2. Mounting platform; 3. Positioning cylinder; 4. Clamping fork; 5. Bracket; 6. Limiting groove; 7. Guide shaft; 8. Cleaning assembly; 9. Shaft; 10. Rotating plate; 11. Clamping plate; 12. Electric telescopic rod; 13. Connecting rod; 14. Contact panel; 15. Insert rod; 16. Sliding hole; 17. Slider; 18. Compression spring; 19. Cotton brush pad. Detailed Implementation

[0018] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1 An angle-adjustable dual-axis winding machine includes a rotary cylinder 1. A mounting platform 2 is fixedly installed on the top of the two rotating shafts of the rotary cylinder 1. A positioning cylinder 3 and a clamping fork 4 are fixedly installed on the top side of the mounting platform 2. The positioning cylinder 3 is provided with a positioning component for positioning inductive elements. Two sets of brackets 5 are fixedly installed in the middle of the top side of the mounting platform 2. A limit groove 6 is opened in the middle of the bracket 5. A guide shaft 7 is rotatably connected to the opposite side of the two sets of brackets 5 at the limit groove 6. A cleaning component 8 for cleaning copper wire is provided at the limit groove 6 of the bracket 5.

[0021] Please see Figure 2 The positioning assembly includes a shaft 9 rotatably connected inside the positioning cylinder 3. A rotating plate 10 is rotatably connected to the outside of the shaft 9. A clamping plate 11 is rotatably connected to the top of the rotating plate 10. Four sets of clamping plates 11 are arranged in an array to stably clamp the component around its perimeter. An electric telescopic rod 12 is fixedly installed inside the positioning cylinder 3. Connecting rods 13 are rotatably connected to the top two sides of the electric telescopic rod 12. The bottom end of the connecting rod 13 is hinged to the bottom end of the rotating plate 10. By starting the electric telescopic rod 12 to retract, the bottom ends of the rotating plates 10 on both sides can be pushed outward through the connecting rods 13, so that the rotating plate 10 rotates around the shaft 9 as an axis, which in turn drives the clamping plates 11 to move closer together, thereby clamping and positioning the component placed in the middle.

[0022] Please see Figure 2 A pad is glued to one side of the contact surface of the clamping plate 11. The pad is made of rubber. By pressing the rubber pad against the surface of the original part, the friction can be increased to improve the clamping and positioning effect. It can also prevent the surface of the original part from being scratched by hard contact.

[0023] Please see Figure 3The cleaning component 8 includes contact panels 14 located on both sides inside the limiting groove 6. Insert rods 15 are fixedly installed on opposite sides of the contact panels 14. Four insert rods 15 are symmetrically arranged on the back of the contact panels 14. A sliding hole 16, communicating with the limiting groove 6, is opened inside the bracket 5, and the insert rods 15 are inserted into the sliding hole 16. A slider 17 is fixedly installed at the other end of the sliding hole 16 and slidably connected to the insert rod 15. A compression spring 18 is fixedly installed between the slider 17 and the bottom wall of the sliding hole 16. Cotton brush pads 19, made of sponge, are glued to opposite sides of the contact panels 14. The compression spring 18 pushes the insert rods 15 outwards, causing the contact panels 14 to abut against each other, thus clamping the outside of the copper wire. This allows for the cleaning of dust and other impurities on the outside of the copper wire during coil winding.

[0024] In use, the inductor is first placed inside the top of the positioning cylinder 3. Then, the electric telescopic rod 12 is retracted, and the bottom of the two rotating plates 10 on both sides is pushed outward by the connecting rod 13, so that the rotating plates 10 rotate around the shaft 9. This will cause the clamping plates 11 to move closer, so that the component is clamped and positioned from all sides. Then, the clamping fork 4 clamps one end of the coil. As the mounting platform 2 rotates, the copper wire will be wound around the outside of the inductor.

[0025] When the copper wire passes through the limiting groove 6, the compression spring 18 pushes the plug 15 to slide outward, which causes the two contact panels 14 to abut against each other, thus clamping the outside of the copper wire and cleaning dust and other impurities on the outside of the copper wire when winding the coil.

[0026] In summary, this angle-adjustable dual-axis winding machine uses the elastic force of the compression spring 18 to push the insertion rod 15 outward, which causes the two contact panels 14 on both sides to abut against each other, thus clamping the outside of the copper wire. When winding the coil, it pulls the copper wire between the cotton brush pads 19 on both sides, thereby cleaning the dust and other impurities on the outside of the copper wire.

[0027] By retracting the electric telescopic rod 12, the bottom ends of the two rotating plates 10 can be pushed outward through the connecting rod 13. This will cause the rotating plates 10 to rotate around the shaft 9, which will cause the top of the rotating plates 10 to rotate and close together. This will bring the two clamping plates 11 closer together, thereby clamping and positioning the component from all sides, thus improving the positioning effect.

[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," "join," and "fix" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings.

[0030] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A self-adjusting angle dual-axis winding machine, comprising a rotary cylinder (1), characterized in that: The rotating cylinder (1) has a mounting platform (2) fixedly installed on the top of the two rotating shafts. The mounting platform (2) has a positioning cylinder (3) and a clamping fork (4) fixedly installed on the top side. The positioning cylinder (3) has a positioning component for positioning inductor components. The mounting platform (2) has two sets of brackets (5) fixedly installed in the middle of the top side. The brackets (5) have a limiting groove (6) in the middle. The two sets of brackets (5) are rotatably connected to a guide shaft (7) on the opposite side of the limiting groove (6). The brackets (5) are provided with a cleaning component (8) for cleaning copper wires at the limiting groove (6).

2. The angle-adjustable dual-axis winding machine according to claim 1, characterized in that: The positioning assembly includes a shaft (9) rotatably connected inside the positioning cylinder (3), a rotating plate (10) rotatably connected to the outside of the shaft (9), a clamping plate (11) rotatably connected to the top of the rotating plate (10), an electric telescopic rod (12) fixedly installed inside the positioning cylinder (3), and connecting rods (13) rotatably connected to both sides of the top of the electric telescopic rod (12), with the bottom end of the connecting rod (13) hinged to the bottom end of the rotating plate (10).

3. The angle-adjustable dual-axis winding machine according to claim 2, characterized in that: The clamping plate (11) array is arranged in four groups, which stably clamp the component around its perimeter.

4. The angle-adjustable dual-axis winding machine according to claim 2, characterized in that: A pad is glued to one side of the contact surface of the clamp (11), and the pad is made of rubber.

5. The angle-adjustable dual-axis winding machine according to claim 1, characterized in that: The cleaning component (8) includes contact panels (14) disposed on both sides inside the limiting groove (6). A rod (15) is fixedly installed on the opposite side of the two contact panels (14). A sliding hole (16) communicating with the limiting groove (6) is opened inside the bracket (5). The rod (15) is inserted into the sliding hole (16). A slider (17) is fixedly installed at the other end of the sliding hole (16). The slider (17) is slidably connected to the rod (15). A compression spring (18) is fixedly installed between the slider (17) and the bottom wall of the sliding hole (16).

6. The angle-self-adjusting dual-axis winding machine according to claim 5, characterized in that: The insertion rods (15) are symmetrically arranged in pairs on the back of the contact panel (14), and there are four rods in total.

7. The angle-adjustable dual-axis winding machine according to claim 5, characterized in that: Cotton brush pads (19) are glued to the opposite side of the two contact panels (14), and the cotton brush pads (19) are made of sponge material.

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