Accurate socket structure of new energy charging gun

Abstract

The utility model discloses an accurate socket structure of a new energy charging gun, which belongs to the field of new energy automobile charging, and is characterized in that the upper end and the lower end of a power receiving sub-seat are mounted in a hoisting charging box through adjusting assemblies, a sliding receiving box is further arranged on a stand column, and a power receiving female seat is fixedly mounted in the sliding receiving box; the problems of attenuation of screw pre-tightening force, connection looseness, regular maintenance and instant electric arc corrosion of a contact surface caused by positioning deviation, loss acceleration, fire hazard potential safety hazard, and the like caused by electromagnetic coupling design defects and pulse type mechanical stress generated by magnetic attraction butt joint in a magnetic attraction contact electricity-obtaining charging box are solved. The charging device is mainly applied to the charging aspect of the new energy automobile.

Description

Technical Field

[0001] This utility model belongs to the field of new energy vehicle charging technology, specifically relating to a precise insertion structure for a new energy charging gun. Background Technology

[0002] Traditional fixed charging stations are gradually being replaced by more advanced and flexible overhead rail charging systems due to their inherent drawbacks. In practical applications, the limitations of fixed charging stations are becoming increasingly apparent. Not only are their installation locations fixed, making it difficult to flexibly meet the charging needs of new energy vehicles in different parking layouts, but their high material costs and subsequent maintenance expenses also place a heavy burden on operators.

[0003] The applicant proposes improvements to application number 2024232326691, entitled "Magnetic Contact Power-On Device for New Energy Vehicle Charging Boxes." While existing magnetic contact power-on charging boxes innovate the electrical connection method, their electromagnetic coupling design has inherent flaws. The pulsed mechanical stress generated during magnetic docking directly acts on the screw fastening points. Under frequent cyclic forces, the screw preload decreases significantly, leading to loosening of the connection and requiring regular screw tightening maintenance. More critically, the instantaneous electric arc generated by positioning deviation during magnetic docking can cause erosion of the contact surface due to high temperatures, accelerating electrode material wear. Long-term operation not only increases contact resistance and causes localized overheating but also poses a significant safety hazard of fire caused by electrical sparks, severely restricting the reliability and safety of the charging equipment. Utility Model Content

[0004] The purpose of this utility model is to provide a precise insertion structure for a new energy charging gun, in order to solve the technical problems mentioned in the background art, such as the electromagnetic coupling design defects in the magnetic contact charging box, the pulse mechanical stress generated by the magnetic connection causing the screw preload to decrease, the connection to loosen, requiring regular maintenance, and the instantaneous arc caused by positioning deviation melting the contact surface and accelerating wear, posing a fire safety hazard and affecting the reliability and safety of the equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a precise insertion structure for a new energy charging gun, comprising a slide rail, a track-walking motor, a hanging box, a hoisting charging box, an electronic connector, a power receiving female connector, and a column. The track-walking motor is mounted on the slide rail, and the hanging box is fixedly installed below the track-walking motor. An electric ball screw motor is mounted on the hanging box, and the hoisting charging box is slidably installed in the hanging box. The electric ball screw motor drives the hoisting charging box to move forward and backward. Application number: 202520595070X, entitled "Suspended Mobile New Energy Vehicle Charging Device," mentions this transmission and docking process.

[0006] Both ends of the electronic base are installed in the hoisting charging box through adjustment components. A sliding receiving box is also provided on the column, and the power receiving female base is fixedly installed in the sliding receiving box.

[0007] Preferably, the adjustment assembly includes a set of sliding blocks, two sets of springs, and a set of sliding rods. The two sliding rods are arranged horizontally and parallel inside the suspended charging box. The sliding blocks are slidably mounted on the sliding rods. Springs are provided at both ends of the sliding blocks, and an electronic connector is provided between the sliding blocks.

[0008] Preferably, the electronic connector includes a frame box with sliding blocks arranged vertically on the frame box. A set of limiting rods is vertically arranged in the frame box, and a floating rocking box and a support spring are slidably arranged on the limiting rods. The support spring is used to support the floating rocking box, and an electronic connector is arranged inside the floating rocking box. Rotating rods are arranged at the upper and lower ends of the electronic connector. Two elliptical holes are provided on the floating rocking box, and the rotating rods pass through the elliptical holes. A rotating support is provided on the elliptical hole at the top of the floating rocking box, and the rotating rods pass through the rotating support. A rocking connector is horizontally arranged on the electronic connector. Hook springs are arranged on both sides of the rocking connector and are connected to the frame box. Deep insertion holes are provided on both sides of the electronic connector.

[0009] Preferably, the power receiving female connector includes a mounting angle iron, a power receiving female head, and pins. The mounting angle iron is provided with a power receiving female head, and the power receiving female head is provided with a set of pins.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] When the electronic connector is plugged into the power receiving female connector, the pins of the power receiving female connector are inserted into the deep hole of the connector. When the electronic connector is misaligned laterally, the adjustment component helps to eliminate the error when the pins of the power receiving female connector are inserted into the deep hole of the connector.

[0012] When vertical misalignment occurs, the floating swing box moves up and down on the limit rod to overcome the misalignment. A support spring lifts the floating swing box. For minor lateral misalignment, the hook springs on both sides of the swing connector engage, causing the frame box to float and swing slightly. Compared to existing technologies, this device significantly improves the success rate of mating between the electronic connector and the power receiving socket through the coordinated operation of a multi-dimensional error compensation mechanism. By eliminating mechanical impact and misalignment sparks at the moment of contact, it significantly extends the service life of electrical connection components and effectively avoids safety hazards caused by electrical sparks. Attached Figure Description

[0013] Figure 1 This is an internal perspective view of the present invention;

[0014] Figure 2 This is an internal perspective view of the present invention;

[0015] Figure 3 This is a perspective view of the track-walking motor, hanging box, and electric ball screw motor of this utility model.

[0016] Figure 4 This is a perspective view of the power receiving female connector of this utility model;

[0017] Figure 5 This is a perspective view of the electronic connector of this utility model;

[0018] Figure 6 This is a perspective view of the lifting floating swing box of this utility model;

[0019] Figure 7 This is a three-dimensional view of the internal structure of the electronic connector of this utility model. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-7 This utility model provides a technical solution: a precise insertion structure for a new energy charging gun, including a slide rail 1, a track-moving motor 2, a hanging box 3, a hoisting charging box 4, an electronic connector 5, a power receiving female connector 6, and a sliding receiving box 40. The track-moving motor 2 is mounted on the slide rail 1, and the hanging box 3 is fixedly installed below it. An electric ball screw motor 7 is mounted on the hanging box 3. The hoisting charging box 4 is slidably installed in the hanging box 3, and the electric ball screw motor 7 drives the hoisting charging box 4 to move forward and backward. The electronic connector 5 is installed in the hoisting charging box 4 at both ends via adjusting components 8. The sliding receiving box 40 is also mounted on the column 61, and the power receiving female connector 6 is fixedly installed in the sliding receiving box 40.

[0022] Adjustment component 8 includes a set of sliding blocks 81, two sets of springs 82, and a set of sliding rods 83. The two sliding rods 83 are horizontally parallel inside the hoisting charging box 4. The sliding blocks 81 are slidably mounted on the sliding rods 83. Springs 82 are provided at both ends of the sliding blocks 81. An electronic connector 5 is provided between the sliding blocks 81. The electronic connector 5 includes a frame box 50. The sliding blocks 81 are arranged vertically above and below the frame box 50. A set of limiting rods 51 is vertically arranged in the frame box 50. A floating swing box 52 and a support spring 53 are slidably mounted on the limiting rods 51. The support spring 53 is used to support the floating swing box 52. An electronic connector 54 is provided inside the floating swing box 52 for connecting to electricity. Rotating rods 55 are provided at the upper and lower ends of the sub-head 54. Two elliptical holes 56 are provided on the floating swing box 52, through which the rotating rods 55 pass. A rotating support 57 is provided on the elliptical hole 56 at the top of the floating swing box 52, through which the rotating rods 55 pass. A swing connector 58 is horizontally provided on the electronic head 54. Hook springs 59 are provided on both sides of the swing connector 58, and the hook springs 59 are connected to the frame box 50. Deep insertion holes 60 are provided on both sides of the electronic head 54. The power receiving female socket 6 includes a mounting angle iron 62, a power receiving female head 63, and pins 64. A power receiving female head 63 is provided on the mounting angle iron 62, and a set of pins 64 is provided on the power receiving female head 63.

[0023] Working principle: When a new energy vehicle is detected entering the designated area, the track walking motor 2 moves on the slide rail 1, and the track walking motor 2 drives the charging box 3 to the designated position. The electric ball screw motor 7 pushes the hoisted charging box 4 from the hanging box 3 into the charging position inside the sliding receiving box 40, and the electronic connector 5 is plugged into the power receiving female connector 6.

[0024] When the electronic connector 5 is inserted into the power receiving female connector 6, the pin 64 of the power receiving female connector 6 is inserted into the mating deep hole 60. When the electronic connector 5 is misaligned laterally, the adjustment component 8 can help eliminate the error when the pin 64 of the power receiving female connector 6 is inserted into the mating deep hole 60.

[0025] Furthermore, when vertical misalignment occurs, the floating swing box 52 moves up and down on the limiting rod 51 to overcome the vertical misalignment. The support spring 53 is used to lift the floating swing box 52. When dealing with small lateral misalignment, the hook springs 59 on both sides of the swing connector 58 work to make the frame box 50 float and swing slightly, which enables the electronic connector 5 to be quickly and accurately inserted into the power receiving female connector 6.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, alterations, and equivalents may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A precision socketing structure for a new energy charging gun, comprising a slide rail (1), a track-walking motor (2), a hanging box (3), a hoisting charging box (4), an electronic connector (5), a power receiving female connector (6), and a column (61). The track-walking motor (2) is installed on the slide rail (1), and the hanging box (3) is fixedly installed below the track-walking motor (2). An electric ball screw motor (7) is installed on the hanging box (3), and the hoisting charging box (4) is slidably installed in the hanging box (3). The electric ball screw motor (7) drives the hoisting charging box (4) to move forward and backward. Its features are: The upper and lower ends of the electronic base (5) are installed in the hoisting charging box (4) through the adjustment components (8). The column (61) is also equipped with a sliding receiving box (40), and the power receiving female base (6) is fixedly installed in the sliding receiving box (40).

2. The precision socketing structure for a new energy charging gun according to claim 1, characterized in that: The adjustment assembly (8) includes a set of sliding blocks (81), two sets of springs (82) and a set of sliding rods (83). The two sliding rods (83) are arranged horizontally and parallel inside the hoisting charging box (4). The sliding blocks (81) are slidably arranged on the sliding rods (83). Springs (82) are provided at both ends of the sliding blocks (81). An electronic connector (5) is provided between the sliding blocks (81).

3. The precise insertion structure for a new energy charging gun according to claim 2, characterized in that: The electronic connector (5) includes a frame (50), with sliding blocks (81) arranged vertically on the frame (50). A set of limiting rods (51) is vertically arranged in the frame (50). A floating rocking box (52) and a support spring (53) are slidably arranged on the limiting rods (51). The support spring (53) is used to support the floating rocking box (52). An electronic connector (54) is arranged inside the floating rocking box (52). Rotating rods (55) are arranged at the upper and lower ends of the electronic connector (54). Two elliptical holes (56) are provided on the top of the floating swing box (52), and a rotating rod (55) passes through the elliptical holes (56). A rotating support (57) is provided on the elliptical hole (56) at the top of the floating swing box (52), and the rotating rod (55) passes through the rotating support (57). A swing joint (58) is horizontally provided on the electronic head (54), and hook springs (59) are provided on both sides of the swing joint (58). The hook springs (59) are connected to the frame box (50). A deep insertion hole (60) is provided on both sides of the electronic head (54).

4. The precision socketing structure for a new energy charging gun according to claim 1, characterized in that: The power receiving female connector (6) includes a mounting angle iron (62), a power receiving female connector (63) and pins (64). The mounting angle iron (62) is provided with a power receiving female connector (63), and a set of pins (64) is provided on the power receiving female connector (63).

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