Solar frame with thermal deformation prevention function

Abstract

The utility model discloses a solar frame with a thermal deformation prevention function, which comprises a solar frame formed by splicing four frame aluminum profiles which are vertically mounted in pairs, each frame aluminum profile comprises a frame body, the frame body comprises a side plate, a first pressing plate, a second pressing plate and a bottom plate, and the first pressing plate, the second pressing plate and the bottom plate are positioned on one side of the side plate. The first pressing plate and the second pressing plate are vertically arranged on one side of the bottom plate, a corner connector mounting cavity is formed between the second pressing plate and the bottom plate, a heat insulation cavity is formed in the inner side of the frame body, the heat insulation cavity is filled with a phase change material, a water guide structure is arranged on the surface of the frame body, and the surface of the frame body is coated with a weather-resistant coating. According to the utility model, the heat insulation cavity is arranged in the frame body, and the phase change material is filled in the heat insulation cavity, so that the thermal deformation of the frame in a high-temperature environment can be effectively reduced by utilizing the characteristic that the phase change material absorbs or releases a large amount of heat in the phase change process, the stability and the service life of the solar module are improved, and the solar module is simple in structure and easy to process.

Description

Technical Field

[0001] This utility model relates to the field of solar photovoltaic module technology, and in particular to a solar frame with heat deformation prevention function. Background Technology

[0002] A solar cell encapsulation frame refers to the aluminum alloy profile frame used to fix and seal photovoltaic solar cell modules, enhancing module strength, extending lifespan, and facilitating transportation and installation. Traditional solar cell frames are typically made of aluminum alloy, which, while lightweight and strong, is prone to thermal deformation under high temperatures. This can lead to bending and cracking of the solar modules, affecting their power generation efficiency and lifespan. Utility Model Content

[0003] To address the aforementioned technical issues, a solar cell frame with heat-resistant deformation protection is provided, which can effectively reduce the thermal deformation of the frame under high-temperature conditions and improve the stability and lifespan of the solar module.

[0004] To achieve the above objectives, this utility model discloses a solar frame with heat deformation prevention function. The solar frame is composed of four aluminum frame profiles installed vertically in pairs. The aluminum frame profiles include a frame body, which includes a side plate and a first pressure plate, a second pressure plate, and a bottom plate located on one side of the side plate. The first pressure plate and the second pressure plate are arranged vertically on one side of the bottom plate. An angle bracket mounting cavity is provided between the second pressure plate and the bottom plate. A heat insulation cavity is provided inside the frame body, which is filled with a phase change material. A water-guiding structure is provided on the surface of the frame body, and a weather-resistant coating is applied to the surface of the frame body.

[0005] Furthermore, the heat insulation cavity includes a first heat insulation cavity disposed between the corner bracket mounting cavity and the side plate, and a second heat insulation cavity disposed between the corner bracket mounting cavity and the bottom plate.

[0006] Furthermore, the second heat insulation cavity is provided with a partition inside, dividing the second heat insulation cavity into several cavities of equal width. After the second heat insulation cavity and the first heat insulation cavity are filled with phase change material, they are sealed at the end face by welding.

[0007] Furthermore, the phase change material is paraffin, fatty acid, or hydrated salt.

[0008] Furthermore, the side plate away from the first heat insulation cavity and the bottom plate away from the second heat insulation cavity are both provided with heat dissipation groove structures.

[0009] Furthermore, the cross-sectional shape of the heat dissipation groove structure is a right trapezoid, and it is integrally formed with the frame body. All heat dissipation groove structures are close to the heat insulation cavity.

[0010] Furthermore, the water guiding structure includes a water guiding groove provided with a first pressure plate and a side plate surface. The bottom of the water guiding groove located on the side plate surface is connected to a third heat insulation cavity inside the first heat insulation cavity through an oblique interface. The third heat insulation cavity is a semi-enclosed cavity provided inside the first heat insulation cavity with two baffles connected to the water guiding groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model discloses a solar frame with heat deformation prevention function. By setting a heat insulation cavity in the frame body and filling the heat insulation cavity with phase change material, the characteristic of phase change material to absorb or release a large amount of heat during the phase change process can be utilized to effectively reduce the heat deformation of the frame in high temperature environment, improve the stability and service life of solar modules, and the structure is simple and easy to process. Attached Figure Description

[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a cross-sectional view of the present invention.

[0015] Figure 3 This utility model Figure 2 A magnified view of a portion of point A in the middle.

[0016] Figure 4 This is a schematic diagram of the water guiding structure of this utility model.

[0017] Figure 5 This is a schematic diagram of the assembly of the corners of the solar panel frame of this utility model.

[0018] In the diagram: 10 is the frame body; 11 is the side plate; 12 is the first pressure plate; 13 is the second pressure plate; 14 is the base plate; 15 is the corner bracket mounting cavity; 16 is the heat insulation cavity; 161 is the first heat insulation cavity; 162 is the second heat insulation cavity; 163 is the third heat insulation cavity; 17 is the heat dissipation groove mechanism; 20 is the water guiding structure; 21 is the water guiding groove; 22 is the oblique interface. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] One embodiment of this utility model is as follows: Figure 1 , Figure 2 and Figure 5 As shown, the solar frame is spliced ​​together from four aluminum profiles installed vertically in pairs. The aluminum profiles include a frame body 10, which is made of high-strength aluminum alloy. The frame body 10 includes a side plate 11 and a first pressure plate 12, a second pressure plate 13, and a bottom plate 14 located on one side of the side plate 11. The first pressure plate 12 and the second pressure plate 13 are arranged vertically on one side of the bottom plate 14. An angle bracket mounting cavity 15 is provided between the second pressure plate 13 and the bottom plate 14. A heat insulation cavity 16 is provided inside the frame body 10, and the heat insulation cavity 16 is filled with phase change material. A water-guiding structure 20 is provided on the surface of the frame body 10. The surface of the frame body 10 is coated with a weather-resistant coating. By providing a heat insulation cavity inside the frame body and filling the heat insulation cavity with phase change material, the characteristic of phase change material to absorb or release a large amount of heat during the phase change process can be utilized to effectively reduce the thermal deformation of the frame in high-temperature environments, improve the stability and service life of the solar module, and the structure is simple and easy to process.

[0021] The heat insulation cavity 16 includes a first heat insulation cavity 161 disposed between the corner bracket mounting cavity 15 and the side plate 11, and a second heat insulation cavity 162 disposed between the corner bracket mounting cavity 15 and the bottom plate 14.

[0022] Because the base plate is long, in order to ensure structural strength, the second heat insulation cavity 162 is divided into several cavities of equal width by a partition. After the second heat insulation cavity 162 and the first heat insulation cavity 161 are filled with phase change material, they are sealed at the end face by welding.

[0023] In a preferred embodiment of this application, the phase change material is paraffin wax, which is filled into the first insulation cavity and the second insulation cavity and then sealed at the rear end.

[0024] like Figure 3 As shown, heat dissipation groove structures 17 are provided on the side of the side plate 11 away from the first heat insulation cavity 161 and on the side of the bottom plate 14 away from the second heat insulation cavity 162. The cross-sectional shape of the heat dissipation groove structure 17 is a right trapezoid and is integrally formed with the frame body 10. The heat dissipation groove structures 17 are close to the heat insulation cavity 16, which can increase the heat dissipation area of ​​the frame, further improve the heat dissipation performance of the frame, effectively reduce the frame temperature, and prevent thermal deformation.

[0025] like Figure 4As shown, the water guiding structure 20 includes a water guiding groove 21 on the surface of the first pressure plate 12 and the side plate 11. The bottom of the water guiding groove 21 on the surface of the side plate 11 is connected to the third heat insulation cavity 163 inside the first heat insulation cavity 161 through the inclined interface 22. The third heat insulation cavity 163 is a semi-enclosed cavity with two baffles connected to the water guiding groove 21 inside the first heat insulation cavity 161. The water guiding structure can guide the water accumulated on the surface of the solar module from the water guiding groove to the third heat insulation cavity. Water, as a phase change material, can also absorb a lot of heat during the phase change process, thereby reducing the frame temperature.

[0026] The working principle of this embodiment is as follows: When the solar module operates in a high-temperature environment, external heat is transferred to the interior through the frame body. When the temperature reaches the melting point of paraffin wax, the paraffin wax absorbs a large amount of heat and undergoes a phase change, changing from a solid to a liquid state, thereby effectively reducing the temperature of the frame body and preventing it from undergoing thermal deformation.

[0027] Several points need to be clarified: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly, and can refer to mechanical or electrical connections, or internal connections between two components, or direct connections. Terms such as "upper," "lower," "left," and "right" are only used to indicate relative positional relationships, and the relative positional relationships may change when the absolute position of the described objects changes. Second, in this document, relational terms such as "first" and "second" are only used to distinguish one entity from another entity, and do not necessarily require or imply any such actual relationship or order between these entities.

[0028] The above examples are merely illustrative of this utility model and do not constitute a limitation on the scope of protection of this utility model. All designs that are the same as or similar to this utility model are within the scope of protection of this utility model.

Claims

1. A solar panel frame with heat-resistant deformation protection, characterized in that, The solar frame is spliced ​​from four aluminum profiles installed vertically in pairs. The aluminum profiles include a frame body (10). The frame body (10) includes a side plate (11) and a first pressure plate (12), a second pressure plate (13) and a bottom plate (14) located on one side of the side plate (11). The first pressure plate (12) and the second pressure plate (13) are arranged vertically on one side of the bottom plate (14). An angle bracket mounting cavity (15) is provided between the second pressure plate (13) and the bottom plate (14). A heat insulation cavity (16) is provided inside the frame body (10). The heat insulation cavity (16) is filled with phase change material. A water-guiding structure (20) is provided on the surface of the frame body (10). The surface of the frame body (10) is coated with a weather-resistant coating.

2. A solar panel frame with heat-resistant deformation protection as described in claim 1, characterized in that, The heat insulation cavity (16) includes a first heat insulation cavity (161) disposed between the corner bracket mounting cavity (15) and the side plate (11) and a second heat insulation cavity (162) disposed between the corner bracket mounting cavity (15) and the bottom plate (14).

3. A solar panel frame with heat-resistant deformation protection according to claim 2, characterized in that, The second heat insulation cavity (162) is provided with a partition to divide the second heat insulation cavity (162) into several cavities of equal width. After the second heat insulation cavity (162) and the first heat insulation cavity (161) are filled with phase change material, they are sealed at the end face by welding.

4. A solar panel frame with heat-resistant deformation protection as described in claim 1, characterized in that, The phase change material is paraffin, fatty acid, or hydrated salt.

5. A solar panel frame with heat-resistant deformation protection according to claim 1, characterized in that, The side plate (11) away from the first heat insulation cavity (161) and the bottom plate (14) away from the second heat insulation cavity (162) are both provided with heat dissipation groove structures (17).

6. A solar panel frame with heat-resistant deformation protection according to claim 5, characterized in that, The heat dissipation groove structure (17) has a right-angled trapezoidal cross-section and is integrally formed with the frame body (10). The heat dissipation groove structure (17) is close to the heat insulation cavity (16).

7. A solar panel frame with heat-resistant deformation protection according to claim 1, characterized in that, The water guiding structure (20) includes a water guiding groove (21) provided on the surface of the first pressure plate (12) and the side plate (11). The bottom of the water guiding groove (21) on the surface of the side plate (11) is connected to the third heat insulation cavity (163) inside the first heat insulation cavity (161) through the inclined interface (22). The third heat insulation cavity (163) is a semi-closed cavity with two baffles connected to the water guiding groove (21) inside the first heat insulation cavity (161).

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