Cantilever type truss mud scraper
By introducing support columns, Z-axis and X-axis linear guides, and cantilever structures into the truss scraper, combined with motor drive, flexible position adjustment and multi-directional cleaning of the truss scraper are achieved. This solves the problems of non-adjustable position and incomplete cleaning in the existing technology, and improves the cleaning efficiency and safety of the scraper.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU UNIV OF TECH ENVIRONMENTAL PROTECTION CO LTD
- Filing Date
- 2025-03-28
- Publication Date
- 2026-05-01
AI Technical Summary
The existing truss scraper cannot flexibly adjust the scraping position, the scraping structure is inconvenient to remove for cleaning and maintenance, and it cannot simultaneously clean the sludge on the inner wall of the sewage, resulting in incomplete scraping.
It adopts a support column, Z-axis linear guide rail, X-axis linear guide rail and cantilever structure, combined with the first motor drive, to realize the flexible movement of the central axis in the X and Z axis directions. It is equipped with a lower sludge scraping structure and a side sludge scraping structure, and uses stainless steel mesh and side scrapers to clean sludge in multiple directions.
It enables flexible adjustment and cleaning of the sludge scraping position, facilitates maintenance, and can simultaneously clean the sludge on the inner wall and bottom surface of the sewage tank, improving the thoroughness and safety of the cleaning.
Smart Images

Figure CN224180310U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge scraper technology, specifically to a cantilever truss sludge scraper. Background Technology
[0002] Wastewater treatment tanks typically accumulate large amounts of sludge at the bottom. Sludge scrapers are usually used to clean the sludge from the bottom of the tank. When the scraper is running, the scraper blades rotate continuously at a certain speed, constantly scraping the settled sludge from the bottom of the tank into the sludge collection tank, forming a closed-loop working process. The truss scraper is a device that uses a truss to move along the length of the tank and uses scrapers suspended under the truss to scrape the sludge. It is widely used in the field of wastewater treatment.
[0003] The instruction manual for a truss scraper that is easy to maintain, as described in the prior art (publication number CN211706004U), mentions that "rollers that mesh with slide rails are fixedly installed on both the left and right sides of the bottom of the frame. The two rollers are fixedly connected by a shaft. A transmission gear is fixedly installed on the surface of the shaft. A control main box is fixedly installed on the top of the frame. A power motor is fixedly installed inside the control main box. A power gear is fixedly installed at the bottom of the output shaft of the power motor. A protective fence is fixedly installed on the top of the frame." Two sludge scraper frames are movably installed at the bottom of the frame, and a truss is fixedly installed between the two scraper frames. Sludge scraper plates are fixedly installed at the bottom of the scraper frames, and the scraper plates include pulleys and plastic plates. Cable piles are fixedly installed on the surface of the scraper frames. A cable motor is fixedly installed on the top of the control box, and a steel cable is wound on the surface of the output shaft of the cable motor. However, the existing truss scraper cannot flexibly adjust the scraping position, and it is inconvenient to remove the scraping structure for cleaning and maintenance. Moreover, it cannot simultaneously scrape the sludge on the inner wall of the sewage, and the scraping is not clean and convenient. Utility Model Content
[0004] To overcome the shortcomings of existing technologies, a cantilever truss sludge scraper is provided to solve the problems of existing truss sludge scrapers not being able to flexibly adjust the scraping position, not being convenient to remove the scraping structure for cleaning and maintenance, and not being able to scrape the sludge from the inner wall of the sewage at the same time, resulting in incomplete and inconvenient sludge scraping.
[0005] To achieve the above objectives, a cantilever truss sludge scraper is provided, comprising a support column and a central shaft. A base is provided at the lower part of the support column, and the base is fixed to the left side of the outer surface of the sewage tank. A Z-axis linear guide rail is provided at the upper part of the support column, and a cantilever is movably mounted on the Z-axis linear guide rail. A second slider is movably mounted on the cantilever. A hanger is provided below the second slider, and a first motor is installed inside the hanger. A rotating shaft is fitted inside the first motor, and the lower end of the rotating shaft is fixed to the central shaft. A central cylinder is provided at the lower part of the central shaft, and trusses are provided on both the left and right sides of the central cylinder. Multiple sets of lower sludge scraping structures are installed on the lower side of the trusses, and side sludge scraping structures are installed at the outer ends of the trusses.
[0006] Furthermore, the left side of the cantilever is provided with a first slider, which is slidably connected to the Z-axis linear guide rail, and the right side of the cantilever is provided with an X-axis linear guide rail, on which a second slider is slidably connected.
[0007] Furthermore, a mesh plate is provided between the lower sludge scraping structure and an adjacent set of lower sludge scraping structures, and the mesh plate is made of stainless steel mesh.
[0008] Furthermore, a side scraper is provided on the outer side of the side scraper structure, and the outer end of the side scraper is in contact with the inner wall of the sewage tank. An upper connecting plate is fixed on the upper part of the inner wall of the side scraper structure, and a lower connecting plate is fixed on the lower part of the inner wall of the side scraper structure.
[0009] Furthermore, the lower connecting plate is fixed to the outer end of the truss, and the upper connecting plate is fixed to the upper end of the lower scraper structure.
[0010] Furthermore, the upper part of the lower sludge scraper structure is fixed with two sets of fixing rods, and the lower end of the fixing rods is fixed to the sludge scraper. The sludge scraper is tilted forward on the left side, and the lower end of the sludge scraper is in contact with the inner bottom surface of the sewage tank.
[0011] The beneficial effects of this utility model are as follows:
[0012] 1. This utility model utilizes the sliding connection between the first slider and the Z-axis linear guide rail, and the second slider and the X-axis linear guide rail, to facilitate flexible movement of the central axis in the X and Z-axis directions, making mud scraping more flexible and convenient.
[0013] 2. The purpose of this utility model is to provide appropriate stirring for the sewage in the sewage tank, and to connect and fix the upper parts of the two adjacent sets of lower sludge scraping structures, making it safer and more stable to use.
[0014] 3. In this utility model, the rotating shaft of the first motor drives the side scraping structure to rotate and move together, which facilitates the scraping of sludge on the inner wall of the sewage tank, making cleaning cleaner and more convenient.
[0015] 4. This utility model utilizes the rotation of the central shaft to drive the lower sludge scraper structure to rotate and move together, which facilitates the scraper to scrape the sludge on the bottom surface of the sewage tank. Moreover, the scraper has a set of fixing rods fixed on both the left and right sides. The upper parts of the two sets of fixing rods are respectively fixed to the front and rear sides of the truss, making the installation more solid and secure, and the sludge scraping safer and more durable. Attached Figure Description
[0016] Figure 1 This is a front view schematic diagram of an embodiment of the present utility model;
[0017] Figure 2 This is a schematic diagram showing the structural arrangement of the Z-axis linear guide and the X-axis linear guide in an embodiment of the present invention;
[0018] Figure 3 This is a schematic diagram of the central cylinder of an embodiment of the present utility model;
[0019] Figure 4 This is a schematic diagram of the lower scraper structure according to an embodiment of the present utility model;
[0020] Figure 5 This is a schematic diagram of the side scraper structure according to an embodiment of the present invention.
[0021] In the diagram: 1. Support column; 10. Base; 11. Z-axis linear guide; 12. First slider; 13. Cantilever; 14. X-axis linear guide; 15. Second slider; 16. Hanger; 17. First motor; 18. Rotating shaft; 2. Sewage tank; 3. Central shaft; 30. Truss; 31. Lower sludge scraping structure; 32. Side sludge scraping structure; 33. Side scraper; 34. Upper connecting plate; 35. Lower connecting plate; 36. Sludge scraper; 37. Fixing rod; 38. Mesh plate; 39. Central cylinder. Detailed Implementation
[0022] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. The specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. Specific details such as particular system structures and technologies are provided to facilitate a more thorough understanding of the embodiments of this utility model. The described embodiments are some, but not all, of the embodiments disclosed herein. However, those skilled in the art should understand that the present utility model can also be implemented in other embodiments without these specific details. All other embodiments obtained by those skilled in the art based on the embodiments of this disclosure without inventive effort are within the scope of protection of this disclosure.
[0023] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0024] Figure 1 This is a front view schematic diagram of an embodiment of the present utility model. Figure 2 This is a schematic diagram showing the structural arrangement of the Z-axis linear guide and the X-axis linear guide according to an embodiment of the present invention. Figure 3 This is a schematic diagram of the central cylinder of an embodiment of the present utility model. Figure 4 This is a schematic diagram of the lower scraper structure according to an embodiment of the present utility model. Figure 5 This is a schematic diagram of the side scraper structure according to an embodiment of the present invention.
[0025] Reference Figures 1 to 5 As shown, this utility model provides a cantilever truss sludge scraper, including a support column 1 and a central shaft 3. A base 10 is provided at the lower part of the support column 1, and the base 10 is fixed to the left side of the outer side of the sewage tank 2. A Z-axis linear guide rail 11 is provided at the upper part of the support column 1, and a cantilever 13 is movably arranged on the Z-axis linear guide rail 11. A second slider 15 is movably arranged on the cantilever 13. A hanger 16 is provided below the second slider 15. A first motor 17 is installed in the hanger 16. A rotating shaft 18 is sleeved in the first motor 17, and the lower end of the rotating shaft 18 is fixed on the central shaft 3. A central cylinder 39 is provided at the lower part of the central shaft 3, and trusses 30 are provided on both the left and right sides of the central cylinder 39. Multiple sets of lower sludge scraping structures 31 are installed on the lower side of the trusses 30, and a side sludge scraping structure 32 is installed at the outer end of the trusses 30.
[0026] In this embodiment, a first slider 12 is provided on the left side of the cantilever 13, and the first slider 12 is slidably connected to the Z-axis linear guide rail 11. An X-axis linear guide rail 14 is provided on the right side of the cantilever 13, and a second slider 15 is slidably connected to the X-axis linear guide rail 14.
[0027] As a preferred embodiment, this utility model utilizes the sliding connection between the first slider 12 and the Z-axis linear guide 11, and the second slider 15 and the X-axis linear guide 14, to facilitate flexible movement of the central shaft 3 in the X and Z-axis directions, making mud scraping more flexible and convenient.
[0028] In this embodiment, a mesh plate 38 is provided between the lower sludge scraping structure 31 and an adjacent set of lower sludge scraping structures 31, and the mesh plate 38 adopts a stainless steel mesh structure.
[0029] As a preferred embodiment, the mesh plate 38 of this utility model is designed to provide appropriate stirring for the sewage in the sewage tank 2, and to connect and fix the upper parts of the two adjacent sets of lower sludge scraping structures 31, making it safer and more stable to use.
[0030] In this embodiment, a side scraper 33 is provided on the outer side of the side scraper structure 32, and the outer end of the side scraper 33 is in contact with the inner wall of the sewage tank 2. An upper connecting plate 34 is fixed on the upper part of the inner wall of the side scraper structure 32, and a lower connecting plate 35 is fixed on the lower part of the inner wall of the side scraper structure 32. The lower connecting plate 35 is fixed on the outer end of the truss 30, and the upper connecting plate 34 is fixed on the upper end of the lower scraper structure 31.
[0031] In a preferred embodiment, the first motor 17 rotates the shaft 18, which drives the side scraping structure 32 to rotate and move together, so that the sludge on the inner wall of the sewage tank 2 can be scraped off by the side scraping structure 32, making cleaning cleaner and more convenient.
[0032] In this embodiment, two sets of fixing rods 37 are fixed to the upper part of the lower sludge scraping structure 31, and the lower end of the fixing rods 37 is fixed to the sludge scraping shank 36. The sludge scraping shank 36 is tilted forward on the left side, and the lower end of the sludge scraping shank 36 is in contact with the inner bottom surface of the sewage tank 2.
[0033] As a preferred embodiment, this utility model utilizes the rotation of the central shaft 3 to drive the lower sludge scraping structure 31 to rotate and move together, which facilitates the scraping shank 36 to scrape the sludge on the bottom surface of the sewage tank 2. Moreover, a set of fixing rods 37 are fixed on both the left and right sides of the scraping shank 36. The upper parts of the two sets of fixing rods 37 are respectively fixed on the front and rear sides of the truss 30, making the installation more solid and secure, and the sludge scraping safer and more durable.
[0034] This invention effectively solves the problems of existing truss scrapers, such as the inability to flexibly adjust the scraping position, the inconvenience of removing the scraping structure for cleaning and maintenance, the inability to simultaneously scrape sludge from the inner wall of the sewage tank, and the inconvenience of scraping the sludge. This invention allows for convenient and flexible movement, easy adjustment of the scraping position, and easy removal of the scraping structure for cleaning or maintenance. Furthermore, it can simultaneously scrape the sludge from the inner wall and bottom surface of the sewage tank, resulting in a cleaner and more thorough scraping.
[0035] The above embodiments are used to explain and illustrate the present utility model, and not to limit the utility model. Any modifications and changes made to the present utility model within the spirit and scope of the claims should be included within the protection scope of the present utility model.
Claims
1. A catenary truss mud scraper characterized by: The structure includes a support column (1) and a central shaft (3). The lower part of the support column (1) is provided with a base (10), and the base (10) is fixed on the left side of the outer side of the sewage tank (2). The upper part of the support column (1) is provided with a Z-axis linear guide rail (11), and a cantilever (13) is movably provided on the Z-axis linear guide rail (11). A second slider (15) is movably provided on the cantilever (13). A hanger (16) is provided under the second slider (15). A first motor (17) is installed inside the hanger (16). A rotating shaft (18) is sleeved inside the first motor (17), and the lower end of the rotating shaft (18) is fixed on the central shaft (3). A central cylinder (39) is provided at the lower part of the central shaft (3), and trusses (30) are provided on both the left and right sides of the central cylinder (39). Multiple sets of lower sludge scraping structures (31) are installed on the lower side of the trusses (30), and a side sludge scraping structure (32) is installed at the outer end of the trusses (30).
2. A boom-truss mud scraper according to claim 1, characterised in that, The left side of the cantilever (13) is provided with a first slider (12), which is slidably connected to the Z-axis linear guide (11), and the right side of the cantilever (13) is provided with an X-axis linear guide (14), and the second slider (15) is slidably connected to the X-axis linear guide (14).
3. A boom-truss mud scraper according to claim 1, wherein A mesh plate (38) is provided between the lower scraper structure (31) and an adjacent set of lower scraper structures (31), and the mesh plate (38) adopts a stainless steel mesh structure.
4. A boom-truss mud scraper according to claim 1, wherein The side scraper (33) is provided with a side scraper (33) on the outside, and the outer end of the side scraper (33) is in contact with the inner wall of the sewage tank (2). The upper part of the inner wall of the side scraper (32) is fixed with an upper connecting plate (34), and the lower part of the inner wall of the side scraper (32) is fixed with a lower connecting plate (35).
5. A boom-truss mud scraper according to claim 4, characterised in that, The lower connecting plate (35) is fixed to the outer end of the truss (30), and the upper connecting plate (34) is fixed to the upper end of the lower scraper structure (31).
6. A cantilever truss scraper according to claim 1, characterized in that, The upper part of the lower sludge scraping structure (31) is fixed with two sets of fixing rods (37), and the lower end of the fixing rods (37) is fixed on the sludge scraping shank (36). The sludge scraping shank (36) is tilted forward on the left side, and the lower end of the sludge scraping shank (36) is in contact with the inner bottom surface of the sewage tank (2).
Citation Information
Patent Citations
Truss mud scraper convenient to maintain
CN211706004U