Treatment device for gas source of instrument gas pipeline

Abstract

The utility model discloses an instrument gas pipeline gas source processing device which comprises an air dryer, the output end of the air dryer is fixedly communicated with an instrument gas source pipe, the right end of the instrument gas source pipe is communicated with a gas source processor, and the right end of the gas source processor is communicated with an electromagnetic valve. And the output end of the electromagnetic valve fixedly communicates with a communicating air pipe. According to the device, through the arrangement of the air dryer, the instrument air source pipe, the air source processor, the electromagnetic valve, the external thread, the connecting nut and the filter element body, nut installation of the air source processor can be achieved through threaded connection of the connecting nut and the external thread, rapid installation work of the air source processor is facilitated, and through cooperation of the air source processor and the filter element body, the installation efficiency is improved. Residual moisture and impurities in the instrument gas source pipe can be filtered out, then clean gas is supplied to the electromagnetic valve, damage to hardware such as a valve or an executing mechanism due to the impurities of the gas source is effectively reduced, the service life of machine bodies such as the electromagnetic valve is prolonged, and the maintenance cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, and in particular to a processing device for an instrument gas pipeline gas source. Background Technology

[0002] The micro-heating air dryer in the air compressor station of Shagang Power Plant uses its own air supply for the solenoid valve instrument air source. This instrument air source may contain impurities such as alumina powder, moisture, and solid particles, which will directly enter the instrument air pipeline and easily clog the solenoid valve orifice when supplied to the solenoid valve. This can cause the solenoid valve to malfunction, resulting in slow or sluggish operation of the dryer switching valve, frequent failures, and affect the normal operation of the equipment. Frequent replacements are required, which greatly increases the operating cost. Therefore, we propose a treatment device for the instrument air pipeline air source to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a processing device for the gas source of an instrument gas pipeline, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A device for processing the gas source of an instrument gas pipeline includes an air dryer. The output end of the air dryer is fixedly connected to an instrument gas source pipe. The right end of the instrument gas source pipe is connected to a gas source processor. The right end of the gas source processor is connected to a solenoid valve. The output end of the solenoid valve is fixedly connected to a connecting gas pipe. External threads are provided on the outer surface of the right end of the instrument gas source pipe and the outer surface of the left end of the solenoid valve. A differential pressure gauge is fixedly embedded on the front of the gas source processor.

[0006] In a further embodiment, the gas source processor includes a processor housing, inside which two filter elements are placed. A sealing cap is connected to the top of the processor housing via two sets of mounting pins. Connecting nuts are fitted on both the left and right ends of the processor housing, and the inner wall of each connecting nut is threaded with an external thread.

[0007] In a further embodiment, each of the connecting nuts has a set of anti-slip protrusions on its outer surface, and the back of the air source processor is connected to a grip, the outer surface of which is connected to an anti-slip sleeve.

[0008] In a further embodiment, the outer surface of the instrument air source pipe is fixedly connected to two branch air pipes, the outer surface of each branch air pipe is fixedly connected to a control valve, and the output end of each branch air pipe is connected to a first connecting flange.

[0009] In a further embodiment, the top end of the connecting pipe is connected to a second connecting flange, and the upper surface of the second connecting flange is provided with a set of connecting holes.

[0010] In a further embodiment, the bottom surface of the air dryer is connected to a mounting leg, and the outer surface of the mounting leg is connected to two mounting plates.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This device, consisting of an air dryer, instrument air supply pipe, air source processor, differential pressure gauge, solenoid valve, external thread, connecting nut, and filter element, allows for the installation of the air source processor via the threaded connection between the connecting nut and the external thread. This facilitates quick installation of the air source processor. Through the cooperation of the air source processor and the filter element, residual moisture and impurities in the instrument air supply pipe are filtered out, and then clean gas is supplied to the solenoid valve. This effectively reduces damage to valves or actuators caused by air source impurities, extends the service life of the solenoid valve and other components, and lowers maintenance costs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the gas source processing device for the instrument gas pipeline.

[0014] Figure 2 This is a rear view of the gas source processor in the gas source processing device for the instrument gas pipeline.

[0015] Figure 3 This is a top view of the gas source processor in the gas source processing device of the instrument gas pipeline.

[0016] Figure 4 This is a schematic diagram of the internal cross-sectional structure of the gas source processor in the gas source processing device of the instrument gas pipeline.

[0017] In the diagram: 1. Air dryer; 2. Instrument air supply pipe; 3. Air source processor; 31. Processor housing; 32. Sealing cap; 33. Connecting nut; 34. Anti-slip protrusion; 35. Filter element; 4. Differential pressure gauge; 5. Diverter air pipe; 6. Control valve; 7. First connecting flange; 8. Solenoid valve; 9. Connecting air pipe; 10. Second connecting flange; 11. Connecting hole; 12. Mounting leg; 13. Mounting plate; 14. External thread; 15. Grip handle; 151. Anti-slip sleeve. Detailed Implementation

[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4 In this utility model, a processing device for an instrument air pipeline air source includes an air dryer 1. The output end of the air dryer 1 is fixedly connected to an instrument air source pipe 2. The right end of the instrument air source pipe 2 is connected to an air source processor 3. The right end of the air source processor 3 is connected to a solenoid valve 8. The output end of the solenoid valve 8 is fixedly connected to a connecting air pipe 9. External threads 14 are provided on the outer surface of the right end of the instrument air source pipe 2 and the outer surface of the left end of the solenoid valve 8. A differential pressure gauge 4 is fixedly embedded on the front of the air source processor 3.

[0022] The air source processor 3 includes a processor housing 31, inside which are placed two filter elements 35. The top of the processor housing 31 is connected to a sealing cap 32 by two sets of mounting pins. Both ends of the processor housing 31 are fitted with connecting nuts 33. The inner wall of each connecting nut 33 is threaded to the external thread 14, which can filter moisture and impurities in the air source using the filter elements 35, effectively keeping the air source clean. The outer surface of each connecting nut 33 is connected with a set of anti-slip protrusions 34. The back of the air source processor 3 is connected to a handle 15, and the outer surface of the handle 15 is connected to an anti-slip sleeve 151, which makes it easy to pick up the air source processor 3 and facilitates the assembly and installation of the air source processor 3.

[0023] The outer surface of the instrument air source pipe 2 is fixedly connected to two branch air pipes 5. The outer surface of each branch air pipe 5 is fixedly connected to a control valve 6. The output end of each branch air pipe 5 is connected to a first connecting flange 7. The device can be improved by using branch lines or reserved air lines. The top end of the connecting air pipe 9 is connected to a second connecting flange 10. The upper surface of the second connecting flange 10 is provided with a set of connecting holes 11 to facilitate the connection and installation of subsequent equipment. The bottom surface of the air dryer 1 is connected to a mounting leg 12. The outer surface of the mounting leg 12 is connected to two mounting plates 13 to install and fix the air dryer 1, which facilitates the stable use of the air dryer 1.

[0024] The working principle of this utility model is as follows:

[0025] In use, the air dryer 1 is installed and fixed by the mounting legs 12 and mounting plate 13. Then, the air source processor 3 is picked up by the handle 15. The air source processor 3 is threaded to the right end of the instrument air source pipe 2 by rotating the left connecting nut 33. Then, the right connecting nut 33 is rotated to connect the air source processor 3 to the solenoid valve 8 by engaging with the external thread 14. The air source is supplied by the air dryer 1. The air source flows through the instrument air source pipe 2 and enters the interior of the air source processor 3. The filter element 35 filters out any residual moisture and impurities in the air source. Then, the clean gas is supplied to the solenoid valve 8, reducing the damage to the valve or actuator and other hardware caused by air source impurities, and ensuring the safe and stable use of the solenoid valve 8.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A device for processing gas sources in instrument gas pipelines, characterized in that: The air dryer (1) is fixedly connected to the output end of the air dryer (1) via an instrument air source pipe (2). The right end of the instrument air source pipe (2) is connected to an air source processor (3). The right end of the air source processor (3) is connected to a solenoid valve (8). The output end of the solenoid valve (8) is fixedly connected to a connecting air pipe (9). External threads (14) are provided on the outer surface of the right end of the instrument air source pipe (2) and the outer surface of the left end of the solenoid valve (8). A differential pressure gauge (4) is fixedly embedded on the front of the air source processor (3).

2. The instrument gas pipeline gas source processing device according to claim 1, characterized in that: The gas source processor (3) includes a processor housing (31), inside which two filter elements (35) are placed. The top of the processor housing (31) is connected to a sealing cap (32) by two sets of mounting pins. Both the left and right ends of the processor housing (31) are fitted with connecting nuts (33), and the inner wall of each connecting nut (33) is threaded with an external thread (14).

3. The instrument gas pipeline gas source processing device according to claim 2, characterized in that: Each of the connecting nuts (33) has a set of anti-slip protrusions (34) on its outer surface. The back of the air source processor (3) is connected to a handle (15), and the outer surface of the handle (15) is connected to an anti-slip sleeve (151).

4. The instrument gas pipeline gas source processing device according to claim 1, characterized in that: The outer surface of the instrument air supply pipe (2) is fixedly connected to two branch air pipes (5), and the outer surface of each branch air pipe (5) is fixedly connected to a control valve (6), and the output end of each branch air pipe (5) is connected to a first connecting flange (7).

5. The instrument gas pipeline gas source processing device according to claim 1, characterized in that: The top end of the connecting air pipe (9) is connected to a second connecting flange (10), and a set of connecting holes (11) are provided on the upper surface of the second connecting flange (10).

6. The instrument gas pipeline gas source processing device according to claim 1, characterized in that: The bottom surface of the air dryer (1) is connected to a mounting leg (12), and the outer surface of the mounting leg (12) is connected to two mounting plates (13).

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