Concrete mortar multi-stage screening device

By designing a multi-stage screening device for concrete mortar with multi-stage filters and an automated material conveying system, the problem of impurities being difficult to remove with a single screening device was solved, achieving efficient screening and automated material handling, and improving production efficiency.

CN224181270UActive Publication Date: 2026-05-01LOUDI MINGNENG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LOUDI MINGNENG NEW MATERIAL TECH CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing single screening devices are difficult to effectively remove impurities from concrete mortar, and replacing screening components is time-consuming and labor-intensive, affecting production efficiency.

Method used

Design a multi-stage screening device for concrete mortar. It achieves multiple screenings through multi-stage filters and an automated material transfer system, avoiding manual replacement of screening components. The device uses a motor-driven slinger and ball bearings to rotate the filters for multi-stage screening, combined with automated material transfer via cylinders and hoses.

Benefits of technology

It enables multiple efficient screenings of concrete mortar, avoids material splashing and contamination, improves screening efficiency and automation, and reduces manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of screening devices, and particularly discloses a concrete mortar multi-stage screening device which comprises a base and a bottom box, the bottom box is arranged on the right side of the top of the base, a middle box is arranged above the bottom box, and a top box is arranged above the middle box. Supporting rods are fixed between the two sides of the outer portions of the bottom box, the middle box and the top box and the base, and supporting rings are transversely fixed to the lower portions of the inner portions of the bottom box, the middle box and the top box respectively. According to the concrete mortar multi-stage screening device, cement powder is poured into the throwing box of the top box, the throwing box is rotated after a first motor is started, the throwing box with balls is rotated along an annular groove in the top of a supporting ring, large-particle impurities are intercepted through a filter screen with coarse holes, and other materials penetrate through a notch to flow into the throwing box in the middle box; and the materials are continuously screened by the smaller-stage filter screen, and are finally screened by the finest filter screen in the bottom box, so that the problem that the screening filter screen is single is solved.
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Description

Technical Field

[0001] This utility model relates to the field of screening device technology, specifically a multi-stage screening device for concrete mortar. Background Technology

[0002] Before adding water and mixing concrete mortar, it is necessary to mix materials such as sand, cement, and adhesive. In order to avoid impurities mixed in the cement materials, a screening device is used to remove excess impurities from the materials to ensure the compactness and quality of the concrete mortar structure after water is added.

[0003] The mesh size of a single screening device is fixed. Even after multiple screenings, particles inside the cement material still exist. If the machine is stopped and a new screening component is replaced, it wastes time and manpower, and the production line is extremely easy to stop, making it difficult to improve screening efficiency.

[0004] Now, a novel multi-stage screening device for concrete mortar is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a multi-stage screening device for concrete mortar to solve the problem of a single screening filter screen mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage screening device for concrete mortar, comprising a base and a bottom box. The bottom box is located on the right side of the top of the base, and an intermediate box is located above the bottom box. A top box is located above the intermediate box. Support rods are fixed between the bottom box, the intermediate box, and the top box and the base on both sides of the outside. Support rings are horizontally fixed at the lower inside of the bottom box, the intermediate box, and the top box, and an annular groove is provided around the top of the support rings. A motor is fixed at the center of the bottom outside of the bottom box, the intermediate box, and the top box. A swivel box is movably connected to the center of the lower inside of the bottom box, the intermediate box, and the top box, and a filter screen is fixed at the bottom of the swivel box. A slot is provided at the bottom of the bottom box, the intermediate box, and the top box. Ball bearings are movably embedded at the bottom of the swivel box. A flow guide plate is provided at the lower inside of the bottom box, the intermediate box, and the top box.

[0007] As a further technical solution of this utility model, the top of the output end of the motor is fixedly connected to the sling box, the bottom of the ball is embedded in the annular groove, and the side of the bottom of the sling box rotates along the support ring.

[0008] As a further technical solution of this utility model, a flexible tube is fixed to the bottom of the slot, and a collar is fixed to the bottom of the flexible tube. Cylinders are respectively installed on both sides of the top of the collar. Motor 3 is fixed to the lower side of the bottom box, the middle box and the top box, and a limit plate is fixed to the bottom of the output end of motor 3.

[0009] As a further technical solution of this utility model, the motor three-guide limiting plate rotates horizontally, the top of the cylinder is fixedly connected to the bottom box, the middle box and the top box respectively, and the piston rod guide collar of the cylinder rises and falls vertically.

[0010] As a further technical solution of this utility model, a vertical rod is fixed on the left side of the top of the base, and a worm gear is movably connected above the vertical rod. A rotating rod is fixed at the top of the worm gear. A second motor is fixed inside the rotating rod on the right side. A material box is movably connected to the right side of the rotating rod. A bracket is fixed above the left side of the vertical rod, and a fourth motor is fixed above the front end of the bracket. A worm gear is movably connected between the front and back of the bracket.

[0011] As a further technical solution of this utility model, the output end of the fourth motor is fixedly connected to the worm gear at the rear, and the output end of the second motor is connected to the material box on the right side.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the multi-stage screening device for concrete mortar not only realizes multi-stage screening and the device to prevent material splashing, but also realizes rapid material receiving and feeding;

[0013] (1) By setting a bottom box on the right side of the top of the base, setting an intermediate box above the bottom box, and setting a top box above the intermediate box, cement powder is first poured into the top box's sling box. After starting the motor, the sling box rotates. The sling box with balls rotates along the annular groove at the top of the support ring. Large particles of debris are intercepted through the coarse-hole filter screen. The remaining material flows through the trough into the sling box in the intermediate box, and then through a smaller filter screen to continue screening the material. Finally, it is screened by the finest filter screen in the bottom box. This enables multiple screening of concrete mortar without the need to replace the screening components in the middle.

[0014] (2) By fixing a limit plate at the bottom of the output end of the motor, when one of the boxes in the bottom box, middle box and top box is performing screening operation, the internal mechanism of the box below it is in a stopped state, which facilitates the symmetrical cylinder sinking collar and stretching the hose until the collar below is embedded in the corresponding throwing box for material transfer, realizing the automated processing of screening discharge, and avoiding material being thrown out of the screening device and polluting the surrounding environment.

[0015] (3) By connecting the material box to the right side of the rotating rod, the worm gear in the rotating bracket of motor four is used to rotate the rotating rod horizontally above the vertical rod to adjust the left and right position of the material box. After the material box is filled with material on the left side, it is rotated to the right side and self-locked. The material box is rotated longitudinally on the side of the rotating rod by motor two, and the unscreened cement powder is poured into the top box of the upper box. No manual operation is required. Attached Figure Description

[0016] Figure 1 This is a frontal cross-sectional view of the present invention.

[0017] Figure 2 This is a front view cross-sectional structural diagram of the top box of this utility model;

[0018] Figure 3 This is a front view structural diagram of the flexible hose of this utility model;

[0019] Figure 4 This is a front view cross-sectional structural diagram of the material box of this utility model.

[0020] In the diagram: 1. Base; 2. Support rod; 3. Bottom box; 4. Motor 1; 5. Collar; 6. Swing box; 7. Support ring; 8. Intermediate box; 9. Top box; 10. Material box; 11. Motor 2; 12. Rotary rod; 13. Worm gear; 14. Worm; 15. Bracket; 16. Vertical rod; 17. Limiting plate; 18. Ball bearing; 19. Drain plate; 20. Groove; 21. Filter screen; 22. Annular groove; 23. Motor 3; 24. Cylinder; 25. Hose; 26. Motor 4. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 An embodiment of this utility model provides a multi-stage screening device for concrete mortar, comprising a base 1 and a bottom box 3. The bottom box 3 is provided on the right side of the top of the base 1, and an intermediate box 8 is provided above the bottom box 3. A top box 9 is provided above the intermediate box 8. Support rods 2 are fixed between the bottom box 3, the intermediate box 8 and the top box 9 and the base 1. Support rings 7 are horizontally fixed at the lower part of the bottom box 3, the intermediate box 8 and the top box 9 respectively. An annular groove 22 is provided around the top of the support ring 7. A motor 4 is fixed at the center of the bottom of the bottom of the bottom box 3, the intermediate box 8 and the top box 9. A swivel box 6 is movably connected at the center of the lower part of the bottom box 3, the intermediate box 8 and the top box 9. A filter screen 21 is fixed at the bottom of the swivel box 6. A slot 20 is provided at the bottom of the bottom box 3, the intermediate box 8 and the top box 9. A ball bearing 18 is movably embedded at the bottom of the swivel box 6. A diversion plate 19 is provided at the lower part of the bottom box 3, the intermediate box 8 and the top box 9.

[0023] The top of the output end of motor 4 is fixedly connected to the sling box 6, the bottom of the ball bearing 18 is embedded in the annular groove 22, and the side of the bottom of the sling box 6 rotates along the support ring 7.

[0024] Specifically, such as Figure 1and Figure 2 As shown, cement powder is first poured into the top box 9's sluice box 6. After starting the motor 4, the sluice box 6 is rotated. The sluice box 6 with ball bearings 18 rotates along the annular groove 22 at the top of the support ring 7. Large particles of debris are intercepted through the coarse-pore filter screen 21. The remaining material flows through the trough 20 into the sluice box 6 in the middle box 8. The material is then screened again through a smaller filter screen 21. Finally, it is screened by the finest filter screen 21 in the bottom box 3. This process enables multiple screening of concrete mortar.

[0025] A flexible hose 25 is fixed to the bottom of the slot 20, and a collar 5 is fixed to the bottom of the flexible hose 25. Cylinders 24 are installed on both sides of the top of the collar 5. Motor 3 23 is fixed to the side of the bottom of the bottom box 3, the middle box 8 and the top box 9. A limit plate 17 is fixed to the bottom of the output end of the motor 3 23. The motor 3 23 guides the limit plate 17 to rotate horizontally. The top of the cylinder 24 is fixedly connected to the bottom box 3, the middle box 8 and the top box 9 respectively. The piston rod of the cylinder 24 guides the collar 5 to rise and fall vertically.

[0026] Specifically, such as Figure 1 and Figure 3 As shown, when one of the boxes in the bottom box 3, the middle box 8 and the top box 9 is performing a screening operation, the internal mechanism of the box below it is in a stopped state, which facilitates the symmetrical cylinder 24 to settle the collar 5 and extend the hose 25 until the collar 5 below is embedded in the corresponding throwing box 6 for material transfer, thereby realizing the automated processing of screening and discharge.

[0027] A vertical rod 16 is fixed to the left side of the top of the base 1, and a worm gear 13 is movably connected to the top of the vertical rod 16. A rotating rod 12 is fixed to the top of the worm gear 13. A motor 11 is fixed to the right side inside the rotating rod 12. A material box 10 is movably connected to the right side of the rotating rod 12. A bracket 15 is fixed to the top of the left side of the vertical rod 16, and a motor 26 is fixed to the top of the front end of the bracket 15. A worm gear 14 is movably connected between the front and rear of the bracket 15. The output end of the motor 26 is fixedly connected to the worm gear 14 at the rear. The output end of the motor 11 is connected to the material box 10 at the right side.

[0028] Specifically, such as Figure 1 and Figure 4 As shown, the worm gear 14 in the bracket 15 is rotated by the motor 26, thereby horizontally rotating the rotating rod 12 above the vertical rod 16 to adjust the left and right positions of the material box 10. After the material box 10 receives the material on the left side, it is rotated to the right side and self-locked. The material box 10 is longitudinally rotated by the motor 2 11 on the side of the rotating rod 12, and the unscreened cement powder is poured into the top box 9 and the throwing box 6.

[0029] Working Principle: In use, the worm gear 14 in the support bracket 15 is first rotated by motor 426, thereby horizontally rotating the rotating rod 12 above the vertical rod 16 to adjust the left and right positions of the material box 10. After the material box 10 is on the left side receiving material, it is rotated to the right side and self-locked. Motor 21 then vertically rotates the material box 10 along the side of the rotating rod 12, pouring unscreened cement powder into the top box 9's throwing box 6. Motor 4 is then started, rotating the throwing box 6. The throwing box 6, equipped with ball bearings 18, rotates along the annular groove 22 at the top of the support ring 7, passing through the coarse holes. Filter screen 21 traps large particles of debris, while the remaining material flows through the trough 20 into the sluice box 6 in the intermediate box 8. It then passes through a smaller filter screen 21 for further screening, and finally is screened by the finest filter screen 21 in the bottom box 3. This allows for multiple screening processes of concrete mortar. When one of the boxes in the bottom box 3, intermediate box 8, or top box 9 is performing a screening operation, the internal mechanisms of the box below it are all stopped, allowing the symmetrical cylinders 24 to lower the collar 5 and extend the flexible hose 25 until the collar 5 is embedded in the corresponding sluice box 6 for material transfer.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-stage concrete mortar screening device comprising a base (1) and a bottom box (3), characterized in that: A base box (3) is provided on the right side of the top of the base (1), and a middle box (8) is provided above the base box (3). A top box (9) is provided above the middle box (8). Support rods (2) are fixed between the base (1) and the two sides of the bottom box (3), the middle box (8) and the top box (9). Support rings (7) are horizontally fixed at the bottom of the bottom box (3), the middle box (8) and the top box (9). An annular groove (22) is provided around the top of the support ring (7). (8) and the top box (9) are fixed with a motor (4) at the center of the bottom. The bottom box (3), the middle box (8) and the top box (9) are movably connected with a sling box (6) at the center of the bottom. The bottom of the sling box (6) is fixed with a filter screen (21). The bottom of the bottom box (3), the middle box (8) and the top box (9) are provided with slots (20). The bottom of the sling box (6) is movably inlaid with balls (18). The bottom of the bottom box (3), the middle box (8) and the top box (9) are provided with a diversion plate (19).

2. A multi-stage concrete mortar screening device according to claim 1, characterized in that: The top of the output end of the motor (4) is fixedly connected to the sling box (6), the bottom of the ball (18) is embedded in the annular groove (22), and the side of the bottom of the sling box (6) rotates along the support ring (7).

3. The multi-stage concrete mortar screening device according to claim 1, characterized in that: A flexible hose (25) is fixed to the bottom of the slot (20), and a collar (5) is fixed to the bottom of the flexible hose (25). Cylinders (24) are installed on both sides of the top of the collar (5). Motor 3 (23) is fixed to the lower side of the bottom box (3), the middle box (8) and the top box (9), and a limit plate (17) is fixed to the bottom of the output end of motor 3 (23).

4. The multi-stage concrete mortar screening device according to claim 3, characterized in that: The motor (23) guides the limiting plate (17) to rotate horizontally, the top of the cylinder (24) is fixedly connected to the bottom box (3), the middle box (8) and the top box (9) respectively, and the piston rod guide ring (5) of the cylinder (24) rises and falls vertically.

5. The multi-stage concrete mortar screening device according to claim 1, characterized in that: A vertical rod (16) is fixed to the left side of the top of the base (1), and a worm gear (13) is movably connected above the vertical rod (16). A rotating rod (12) is fixed to the top of the worm gear (13). A motor (11) is fixed to the right side inside the rotating rod (12). A material box (10) is movably connected to the right side of the rotating rod (12). A bracket (15) is fixed to the top of the left side of the vertical rod (16), and a motor (26) is fixed to the top of the front end of the bracket (15). A worm gear (14) is movably connected between the front and back of the bracket (15).

6. A multi-stage concrete mortar screening device according to claim 5, characterized in that: The output end of the fourth motor (26) is fixedly connected to the worm gear (14) at the rear, and the output end of the second motor (11) is connected to the material box (10) on the right side.