Automatic layering and dishing equipment for battery zinc cans

By introducing measuring cylinders and pushing cylinders into the automatic layering and traying equipment for battery zinc cylinders, the problem of automatic distribution of battery zinc cylinders has been solved, achieving stable conveying and efficient layering and traying of zinc cylinders.

CN224181433UActive Publication Date: 2026-05-01GUANGDONG LINGLI ELECTRIC ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG LINGLI ELECTRIC ENERGY TECH CO LTD
Filing Date
2025-05-12
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing automatic layering and traying equipment for battery zinc canisters lacks an automatic distribution structure for battery zinc canisters, resulting in low conveying efficiency and an inability to quickly distribute zinc canisters of different heights.

Method used

A structure including a first base, a threaded rod, a moving block, a measuring cylinder, a pushing cylinder, and a baffle is designed. The height of the zinc cylinder is measured by the measuring cylinder, and the pushing cylinder pushes the zinc cylinder to the sliding plate. The sliding plate is tilted so that the zinc cylinder falls onto the belt on the rotating roller. The position of the baffle is adjusted by the limiting groove and the adjusting block to accommodate zinc cylinders of different heights.

Benefits of technology

It enables automatic layering and traying of battery zinc canisters, improving conveying efficiency and portability. It can adapt to zinc canisters of different heights and ensure stable conveying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses battery zinc can automatic layering tray loading equipment, relates to the battery zinc can automatic layering tray loading field, and comprises a first base and a second base, a first motor is fixedly installed on one side of the first base, a first motor output shaft passes through one side of the first base and is fixedly provided with a threaded rod, and the outer ring of the threaded rod is in threaded connection with a moving block; four fixing legs are fixedly installed at the upper end of the first base, a fixing plate is fixedly installed at the ends, away from the first base, of the fixing legs, a measuring air cylinder is fixedly installed at the center of the end, away from the four fixing legs, of the fixing plate, and a measuring plate is fixedly installed on an output shaft of the measuring air cylinder. Three pushing air cylinders are fixedly installed on one side of the upper end of each first base. By the adoption of the structure, the zinc cylinder slides down along the sliding plate under the pushing of the pushing air cylinder and falls onto the belt on the rotating roller from the falling groove.
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Description

An automatic layered tray loading device for zinc canister batteries Technical Field

[0001] This utility model belongs to the field of automatic layering and traying of battery zinc cylinders, and specifically relates to an automatic layering and traying device for battery zinc cylinders. Background Technology

[0002] A battery is a cup, tank, or other container or composite container containing an electrolyte solution and metal electrodes to generate an electric current. It is a device that converts chemical energy into electrical energy and has positive and negative electrodes. With the advancement of technology, the term "battery" now generally refers to any small device that can generate electrical energy, such as a solar cell. The main performance parameters of a battery are electromotive force, capacity, specific energy, and resistance. Using a battery as an energy source can provide a stable voltage, stable current, long-term stable power supply, and a current that is minimally affected by external factors. Furthermore, batteries have a simple structure, are easy to carry, and are simple to charge and discharge. They are unaffected by external climate and temperature, and their performance is stable and reliable. They play a significant role in all aspects of modern life.

[0003] Existing technologies have specifically developed some automatic layering and palletizing equipment for battery zinc canisters. For example, Chinese patent publication number "CN218433213U" discloses "An Automatic Palletizing and Loading Machine for Vertically Arranged Battery Zinc Canisters." This machine uses a movable connecting mechanism and a movable groove in conjunction with a movable rod and a baffle to stabilize the material conveyed by the conveyor belt. This solves the problem that battery zinc canisters are small and prone to tipping over during transport due to the inertia of the conveyor belt's start and stop. This requires real-time monitoring by the user and cannot effectively stabilize the transport of battery zinc canisters, thus reducing the efficiency of the automatic palletizing and loading machine. It has the advantage of stable transport.

[0004] Although the structure stabilizes the material conveyed by the conveyor belt by setting up a movable connecting mechanism and a movable groove in conjunction with the movable rod and baffle, thus solving the problem that the small battery zinc cylinders are prone to tipping over during the conveying process due to the inertia of the conveyor belt starting and stopping, the above structure lacks an automatic distribution mechanism for the battery zinc cylinders. This makes it inconvenient to quickly distribute zinc cylinders of different heights, reducing the efficiency of the conveying process. Summary of the Invention

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide an automatic layering and traying device for battery zinc cylinders, so as to solve the problem of automatic layering and traying of battery zinc cylinders.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] An automatic layering and traying device for zinc canister batteries includes a first base and a second base. A first motor is fixedly installed on one side of the first base. A threaded rod is fixedly installed through the output shaft of the first motor on one side of the first base. A moving block is threadedly connected to the outer ring of the threaded rod. A semi-circular seat is provided at the end of the moving block away from the threaded rod. Four fixed legs are fixedly installed on the upper end of the first base. A fixed plate is fixedly installed at the end of the fixed legs away from the first base. A measuring cylinder is fixedly installed at the center of the end of the fixed plate away from the four fixed legs. A measuring plate is fixedly installed on the output shaft of the measuring cylinder. Three push cylinders are fixedly installed on one side of the upper end of the first base. Three second bases are fixedly installed on the end of the first base away from the push cylinders. Side plates are fixedly installed on both sides of the upper end of the second bases. Multiple rotating blocks are rotatably installed on both sides inside the three sets of side plates. Rotating rollers are fixedly installed between the rotating blocks. A belt is sleeved on the outer ring of each rotating roller. A baffle is engaged inside each side plate.

[0008] As a preferred technical solution, the first base has a movable groove inside, and the movable block is slidably installed inside the first base through the movable groove.

[0009] As a preferred technical solution, the output shaft of the measuring cylinder passes through the fixed plate and is fixedly connected to the measuring plate, and a semi-circular push plate is fixedly installed on the output shaft of the pushing cylinder.

[0010] As a preferred technical solution, four rotating openings are provided on both sides of the interior of the three sets of side plates, and multiple rotating blocks are rotatably installed inside the side plates through the rotating openings.

[0011] As a preferred technical solution, a second motor is fixedly installed on one side of each of the three sets of side plates at the position of the rotating block, and the output shaft of the second motor is fixedly connected to the end of the rotating block away from the rotating roller.

[0012] As a preferred technical solution, each of the three sets of side plates has a limiting groove at its upper end, and each limiting groove has multiple adjustment ports inside.

[0013] As a preferred technical solution, each of the three baffles has two limiting blocks integrally formed on both sides. Each limiting block has a slot, and a spring is fixedly installed inside the slot. An adjusting block is fixedly installed at the end of the spring away from the slot. The limiting block is slidably installed inside the limiting slot, and the adjusting block is engaged with the inner ring of the adjusting port.

[0014] As a preferred technical solution, the three baffles are integrally formed with pressing plates on both sides of one end of the belt, and the three sets of side plates are integrally formed with pressing platforms on one end of the belt.

[0015] As a preferred technical solution, a sliding plate is integrally formed between the three sets of side plates at the end of the first base away from the pushing cylinder. The end of the sliding plate away from the first base is located above the belt, and a groove is formed inside the end of the sliding plate away from the first base.

[0016] In summary, this utility model has the following main advantages:

[0017] First, after the staff places the zinc cylinder, the measuring cylinder needs to be started. Its output shaft passes through the fixed plate and pushes the measuring plate. The measuring plate can measure the height of the zinc cylinder. The zinc cylinders of different heights are pushed to the appropriate positions. Then the staff starts the pushing cylinder, which pushes the semi-circular push plate on the cylinder output shaft to push the positioned battery zinc cylinder from the semi-circular seat to the sliding plate. The sliding plate is set at an angle, with the end away from the first base located above the belt. The zinc cylinder slides down the sliding plate under the push of the pushing cylinder and falls from the drop trough onto the belt on the rotating roller.

[0018] Secondly, when it is necessary to adjust the position of the baffle to separate the zinc cylinders, press the adjusting block to disengage it from the current adjusting port, slide the limiting block to the appropriate position, and then release the adjusting block. The adjusting block will then engage with the new adjusting port under the action of the spring, thus fixing the position of the baffle. This can effectively adapt to zinc cylinders of different heights and improve the portability of use. Attached Figure Description

[0019] Figure 1 is a structural schematic diagram of this utility model;

[0020] Figure 2 is a schematic diagram of the baffle structure of this utility model;

[0021] Figure 3 is a schematic diagram of the rotating roller structure of this utility model;

[0022] Figure 4 is a schematic cross-sectional view of the internal structure of the movable slot of this utility model;

[0023] Figure 5 is a schematic diagram of the internal cross-sectional structure of the limiting block of this utility model;

[0024] Figure 6 is an enlarged structural schematic diagram of part A of Figure 5 of this utility model.

[0025] Reference numerals: 1. Groove; 2. Sliding plate; 3. Baffle; 4. Measuring cylinder; 5. Pushing cylinder; 6. Fixing plate; 7. Limiting groove; 8. First base; 9. Adjusting port; 10. Side plate; 11. Rotating block; 12. First motor; 13. Fixing leg; 14. Semicircular seat; 15. Semicircular push plate; 16. Moving groove; 17. Moving block; 18. Second base; 19. Belt; 20. Pressing table; 21. Limiting block; 22. Pressing plate; 23. Adjusting block; 24. Measuring plate; 25. Threaded rod; 26. Second motor; 27. Rotating roller; 28. Rotating port; 29. ​​Spring; 30. Groove. Detailed Implementation

[0026] Example

[0027] Referring to Figures 1 and 2, an automatic layering and traying device for zinc canister batteries according to this embodiment includes a first base 8 and a second base 18. A first motor 12 is fixedly installed on one side of the first base 8. A threaded rod 25 is fixedly installed on one side of the first base 8 through the output shaft of the first motor 12. A movable block 17 is threadedly connected to the outer ring of the threaded rod 25. A semi-circular seat 14 is provided at the end of the movable block 17 away from the threaded rod 25. Four fixed legs 13 are fixedly installed on the upper end of the first base 8. A fixed plate 6 is fixedly installed at the end of the fixed legs 13 away from the first base 8. The fixed plate 6 is located away from the four fixed legs. A measuring cylinder 4 is fixedly installed at the center of one end of the leg 13. A measuring plate 24 is fixedly installed on the output shaft of the measuring cylinder 4. Three push cylinders 5 are fixedly installed on one side of the upper end of the first base 8. Three second bases 18 are fixedly installed on the end of the first base 8 away from the push cylinders 5. Side plates 10 are fixedly installed on both sides of the upper end of the second base 18. Multiple rotating blocks 11 are rotatably installed on both sides inside the three sets of side plates 10. Rotating rollers 27 are fixedly installed between the rotating blocks 11. Belts 19 are sleeved on the outer ring of the rotating rollers 27. Baffles 3 are snapped into the inside of the side plates 10.

[0028] Referring to Figures 2 and 3, a movable groove 16 is provided inside the first base 8. The movable block 17 is slidably installed inside the first base 8 through the movable groove 16, which can effectively transport the measured zinc cylinder to a suitable position and improve the grouping effect of the zinc cylinder. The output shaft of the measuring cylinder 4 passes through the fixed plate 6 and is fixedly connected to the measuring plate 24. The output shaft of the pushing cylinder 5 is fixedly installed with a semi-circular push plate 15. After the worker places the zinc cylinder into the semi-circular seat 14, the measuring cylinder 4 can measure the zinc cylinder.

[0029] Referring to Figures 2, 5, and 6, each of the three sets of side plates 10 has four rotating openings 28 on both sides. Multiple rotating blocks 11 are rotatably installed inside the side plates 10 through the rotating openings 28. A second motor 26 is fixedly installed on one side of each side plate 10 at the position of the rotating block 11. The output shaft of the second motor 26 is fixedly connected to the end of the rotating block 11 away from the rotating roller 27. The rotation of the second motor 26 can effectively drive the belt 19, causing the belt 19 to move the distributed zinc cylinder. Each of the three sets of side plates 10 has a limit groove 7 at its upper end. Multiple adjustment openings are provided inside the limit groove 7. Two limit blocks 21 are integrally formed on both sides of each of the three baffles 3. Each limit block 21 has a slot 30 inside. A spring 29 is fixedly installed on the part of the device. An adjusting block 23 is fixedly installed on the end of the spring 29 away from the slot 30. A limiting block 21 is slidably installed inside the limiting slot 7. The adjusting block 23 is engaged in the inner ring of the adjusting port 9. The three baffles 3 are integrally formed with pressing plates 22 on both sides of one end of the belt 19. The three sets of side plates 10 are integrally formed with pressing platforms 20 on one end of the belt 19. When it is necessary to adjust the position of the baffle 3 to separate the zinc cylinder, press the adjusting block 23 to disengage it from the current adjusting port 9. After sliding the limiting block 21 to the appropriate position, release the adjusting block 23. The adjusting block 23 is engaged in the new adjusting port 9 under the action of the spring 29, thereby fixing the position of the baffle 3. This can effectively adapt to zinc cylinders of different heights and improve the portability of use.

[0030] Referring to Figures 1 to 5, a sliding plate 2 is integrally formed between the three sets of side plates 10 near the end of the first base 8 away from the pushing cylinder 5. The end of the sliding plate 2 away from the first base 8 is located above the belt 19. A groove 1 is opened inside the end of the sliding plate 2 away from the first base 8. The semi-circular push plate 15 on the output shaft of the pushing cylinder 5 pushes the positioned battery zinc cylinder from the semi-circular seat 14 onto the sliding plate 2. The sliding plate 2 is inclined, and its end away from the first base 8 is located above the belt 19. The zinc cylinder slides down along the sliding plate 2 under the push of the pushing cylinder 5 and falls from the groove 1 onto the belt 19 on the rotating roller 27.

[0031] Operating principle and advantages: After use, the operator places the zinc cylinder to be transported on the semi-circular seat 14 on the upper end of the moving block 17. Then, the operator starts the first motor 12, whose output shaft drives the threaded rod 25 to rotate. Because the moving block 17 is threadedly connected to the threaded rod 25, and the moving block 17 slides inside the first base 8 through the moving groove 16, the moving block 17 moves laterally along the first base 8 under the drive of the threaded rod 25. The upper end of the moving block 17 carries the zinc cylinder. Driven by the moving block 17, the zinc cylinder is transported to the designated location. Before positioning, after the worker places the zinc cylinder, the measuring cylinder 4 needs to be activated. Its output shaft passes through the fixed plate 6 and pushes the measuring plate 24. The measuring plate 24 can measure the height of the zinc cylinder. Zinc cylinders of different heights are pushed to the appropriate position. Then, the worker activates the pushing cylinder 5. The semi-circular push plate 15 on the output shaft of the pushing cylinder 5 pushes the positioned battery zinc cylinder from the semi-circular seat 14 to the sliding plate 2. The sliding plate 2 is tilted, with its end away from the first base 8 located above the belt 19. The zinc cylinder is pushed by the pushing cylinder 5. The zinc canister slides down the sliding plate 2 and falls from the trough 1 onto the belt 19 on the rotating roller 27. The rotating blocks 11 on both sides of the side plate 10 are rotatably installed inside the side plate 10 through the rotating opening 28. The rotating roller 27 between the rotating blocks 11 cooperates with the belt 19. When the operator starts the second motor 26, the output shaft of the second motor 26 drives the rotating blocks 11 to rotate, which in turn drives the rotating roller 27 to rotate, so that the belt 19 can transport the battery zinc canister. Since there are multiple sets of rotating rollers 27 and belts 19, continuous transport of the zinc canister can be achieved. A limit switch is provided at the upper end of the side plate 10. The groove 7 has multiple adjustment ports 9. The limiting blocks 21 on both sides of the baffle 3 are connected to the adjusting blocks 23 through the springs 29 in the groove 30. The limiting blocks 21 can slide in the limiting groove 7. When it is necessary to adjust the position of the baffle 3 to separate the zinc cylinder, press the adjusting block 23 to disengage it from the current adjustment port 9. After sliding the limiting block 21 to the appropriate position, release the adjusting block 23. The adjusting block 23 will be engaged into the new adjustment port 9 under the action of the spring 29, thus fixing the position of the baffle 3. This can effectively adapt to zinc cylinders of different heights and improve the portability of use.

Claims

1. An automatic layering and traying device for zinc canister batteries, comprising a first base (8) and a second base (18), characterized in that: A first motor (12) is fixedly installed on one side of the first base (8). The output shaft of the first motor (12) passes through a threaded rod (25) fixedly installed on one side of the first base (8). A moving block (17) is threadedly connected to the outer ring of the threaded rod (25). A semi-circular seat (14) is provided at the end of the moving block (17) away from the threaded rod (25). Four fixed legs (13) are fixedly installed on the upper end of the first base (8). A fixed plate (6) is fixedly installed at the end of the fixed legs (13) away from the first base (8). A measuring cylinder (4) is fixedly installed at the center of the end of the fixed plate (6) away from the four fixed legs (13). The measuring cylinder (4) output shaft is fixedly mounted with a measuring plate (24). Three push cylinders (5) are fixedly mounted on one side of the upper end of the first base (8). Three second bases (18) are fixedly mounted on the end of the first base (8) away from the push cylinders (5). Side plates (10) are fixedly mounted on both sides of the upper end of the second bases (18). Multiple rotating blocks (11) are rotatably mounted on both sides inside the three sets of side plates (10). Rotating rollers (27) are fixedly mounted between the rotating blocks (11). Belts (19) are sleeved on the outer ring of the rotating rollers (27). Baffles (3) are snapped into the inside of the side plates (10).

2. The automatic layering and traying equipment for zinc canister batteries according to claim 1, characterized in that: The first base (8) has a movable groove (16) inside, and the movable block (17) is slidably installed inside the first base (8) through the movable groove (16).

3. The apparatus according to claim 1, wherein: The output shaft of the measuring cylinder (4) passes through the fixed plate (6) and is fixedly connected to the measuring plate (24). The output shaft of the pushing cylinder (5) is fixedly mounted with a semi-circular push plate (15).

4. The automatic layering and traying equipment for zinc canister batteries according to claim 1, characterized in that: The three sets of side plates (10) each have four rotating openings (28) on both sides inside, and the multiple rotating blocks (11) are rotatably installed inside the side plates (10) through the rotating openings (28).

5. The automatic layering and traying equipment for zinc canister batteries according to claim 1, characterized in that: The third set of side plates (10) are each fixedly equipped with a second motor (26) at the position of the rotating block (11). The output shaft of the second motor (26) is fixedly connected to the end of the rotating block (11) away from the rotating roller (27).

6. The automatic layering and traying equipment for zinc canister batteries according to claim 1, characterized in that: Each of the three sets of side plates (10) has a limiting groove (7) at its upper end, and each limiting groove (7) has multiple adjustment ports (9) inside.

7. The apparatus according to claim 6, wherein: Two limiting blocks (21) are integrally formed on both sides of the three baffles (3). Each limiting block (21) has a slot (30) inside. A spring (29) is fixedly installed inside the slot (30). An adjusting block (23) is fixedly installed at the end of the spring (29) away from the slot (30). The limiting block (21) is slidably installed inside the limiting groove (7). The adjusting block (23) is engaged in the inner ring of the adjusting port (9).

8. The apparatus according to claim 1, wherein: The three baffles (3) are integrally formed with pressing plates (22) on both sides of one end of the belt (19), and the three sets of side plates (10) are integrally formed with pressing platforms (20) on one end of the belt (19).

9. The automatic layering and traying equipment for zinc canister batteries according to claim 1, characterized in that: The first base (8) is located at the end away from the push cylinder (5) and is connected to the three sets of side plates (10) with a sliding plate (2) integrally formed. The end of the sliding plate (2) away from the first base (8) is located above the belt (19). The sliding plate (2) is provided with a groove (1) inside the end away from the first base (8).

Citation Information

Patent Citations

  • Automatic tray loading and truck loading machine for vertically-arranged battery zinc cans

    CN218433213U