Aluminum particle shearing, paying-off and straightening device

By introducing a cleaning mechanism into the aluminum granule shearing and straightening device, and using a bevel gear planetary carrier and spray system to clean impurities on the surface of the aluminum wire, the problem of low cleaning efficiency of aluminum wire was solved, and the steel quality and production efficiency of the steelmaking process were improved.

CN224181945UActive Publication Date: 2026-05-01LUOYANG CHANGXING NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LUOYANG CHANGXING NEW MATERIALS CO LTD
Filing Date
2025-05-23
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing aluminum granule shearing and wire feeding devices are inefficient at cleaning dust and impurities from the surface of aluminum wires, leading to a decline in steel quality during the steelmaking process.

Method used

An aluminum granule shearing, wire straightening device including a cleaning mechanism was designed. The device uses a bevel gear planetary carrier to drive the brush to rotate and revolve, combined with a spray head to spray water to clean impurities on the surface of the aluminum wire. The cleaning work is completed by absorbing water through a cleaning sponge.

Benefits of technology

It effectively cleans dust and impurities from the surface of aluminum wire, ensuring the purity of aluminum particles during the steelmaking process and improving steel quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum particle shearing, paying-off and straightening device, which relates to the field of metallurgical furnace charge processing and comprises a straightening mechanism, a paying-off mechanism is arranged on one side of the straightening mechanism, a cleaning mechanism is arranged on the straightening mechanism, a traction and cutting-off mechanism is arranged on the other side of the straightening mechanism, the cleaning mechanism comprises a cleaning box, and a door-shaped support is fixed in the cleaning box. Through holes are symmetrically formed in the lower end of the n-shaped support, a sun gear ring is fixed to the lower end of the n-shaped support, a bevel gear planet carrier is rotationally connected to one side of the sun gear ring, a plurality of planetary gears are rotationally connected to the bevel gear planet carrier, the planetary gears are meshed with the sun gear ring, and cylindrical brushes are fixedly connected to one sides of the planetary gears. The aluminum wire cleaning device has the beneficial effects that through the arrangement of the cleaning mechanism, an aluminum wire is clamped through a cylindrical brush, a bevel gear planet carrier rotates to drive the cylindrical brush to rotate and revolve to clean the surface of the aluminum wire, the cleaned aluminum wire penetrates through a cleaning sponge to absorb water on the surface, and in this way, the aluminum wire cleaning work is completed.
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Description

A device for shearing, laying out, and straightening aluminum granules Technical Field

[0001] This utility model relates to the field of metallurgical furnace charge processing, and in particular to an aluminum particle shearing, feeding and straightening device. Background Technology

[0002] Aluminum granules are an important deoxidizer in steelmaking and are generally produced by shearing large-diameter aluminum rods. Due to transportation and storage requirements, aluminum wire is supplied in coils. To meet production process needs, the aluminum wire coils must be reopened before processing into aluminum granules, ensuring the wire is fed into the shearing machine in a relatively straight state. This wire straightening process should be performed by specialized equipment to ensure smooth production and high efficiency.

[0003] For example, patent document CN221675653U discloses an aluminum granule shearing and straightening device. Its features include a wire feeding mechanism and a straightening mechanism connected by a continuous aluminum rod. The wire feeding mechanism includes a base, a friction wheel, a tray, an aluminum rod coil, a mandrel, and a friction block. The aluminum rod coil is vertically placed on the tray, and the bottom of the tray is connected to the base via a bearing. The mandrel is centrally connected to the bottom of the tray, and a friction wheel is connected to the bottom of the mandrel. The friction block is connected to the base via a spring guide rod and a spring, and the friction block is rubbed against the outer edge of the friction wheel. Compared with the prior art, the beneficial effects of this invention are: it can reduce the aluminum rod feeding height by 50%, bringing it to approximately the same level as the shearing machine's feed height, shortening the distance between the feeding and shearing machines, and reducing space occupation by more than 50%; it also has a unique straightening function, greatly improving the safety production factor. During transportation and storage, dust or other impurities accumulate on the surface of coiled aluminum wire. If not cleaned, the dust will enter the steelmaking furnace along with the aluminum particles, causing impurities inside the steel and reducing its quality. Therefore, a shearing, unwinding and straightening mechanism that can clean aluminum wire is needed. Summary of the Invention

[0004] The purpose of this invention is to provide an aluminum granule shearing, wire feeding and straightening device to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A straightening device for shearing and straightening aluminum granules includes a straightening mechanism. The straightening mechanism includes a support frame. A guide plate is fixedly connected to one side of the top of the support frame, and two staggered and vertically arranged fixed straightening brackets are fixedly connected to the other side of the top of the support frame. A wire feeding mechanism is arranged on one side of the guide plate, and a cleaning mechanism is arranged on the other side of the guide plate. A traction cutting mechanism is arranged on the side of the support frame away from the wire feeding mechanism. The cleaning mechanism includes a cleaning box fixedly connected to the support frame. A portal frame is fixedly connected inside the cleaning box. A through hole is symmetrically arranged at the lower end of the portal frame. A sun gear ring is fixedly connected to the inner side of the through hole at the lower end of the portal frame. A bevel gear planetary carrier is rotatably connected to one side of the sun gear ring. A plurality of planetary gears are rotatably connected to the bevel gear planetary carrier and mesh with the sun gear ring. A brush support shaft is fixedly connected to one side of the planetary gears. A cylindrical brush is fixedly connected to the brush support shaft. A rotating frame is rotatably connected to the inner side of the through hole at the other lower end of the portal frame. The rotating frame is fixedly connected to the brush support shaft.

[0007] Preferably, a water inlet pipe is fixedly connected to the top of the gate-shaped bracket, and a water source is connected to the outside of the water inlet pipe. Several evenly arranged spray heads are fixedly connected to the bottom of the gate-shaped bracket, and the spray heads are connected to the water inlet pipe. A recycling water tank is connected to the bottom of the cleaning box through a pipe. A cleaning sponge is fixedly connected to the side of the gate-shaped bracket away from the bevel gear planetary frame.

[0008] Preferably, a drive bevel gear meshes with one side of the bevel gear planetary carrier, and a cleaning input shaft is fixedly connected to one side of the drive bevel gear, with the cleaning input shaft rotatably connected to the cleaning box.

[0009] Preferably, the wire feeding mechanism includes a wire feeding base, a rotating platform rotatably connected to the top of the wire feeding base, a prism fixedly connected to the top of the rotating platform, a material tray placed on the top of the rotating platform, the material tray being slidably connected to the prism, a coil of aluminum material wound on the material tray, a damping disc fixedly connected to the bottom of the rotating platform, an upper friction disc above the damping disc being fixedly connected to the wire feeding base, and a lower friction disc below the damping disc, the top of the lower friction disc being able to contact the damping disc.

[0010] Preferably, a bidirectional screw is rotatably connected to the lower end of the wire feeding base, and symmetrically arranged threaded blocks are threadedly connected to the bidirectional screw. A first connecting rod is rotatably connected to the top of the threaded blocks, and the other end of the first connecting rod is rotatably connected to the lower friction disk. Symmetrically arranged guide rods are slidably connected to both sides of the lower friction disk, and the guide rods are fixedly connected to the wire feeding base. Damping adjustment knobs are fixedly connected to both ends of the bidirectional screw.

[0011] Preferably, a symmetrically arranged sliding bracket is slidably connected to the fixed straightening bracket, and a plurality of straightening rollers are rotatably connected to the sliding bracket. A straightening adjustment screw is threadedly connected to one side of the fixed straightening bracket, and a straightening adjustment knob is fixedly connected to one end of the straightening adjustment screw. The other end of the straightening adjustment screw is rotatably connected to one side of the sliding bracket. A clamping gear is rotatably connected to the bottom of the fixed straightening bracket. The clamping gear meshes with a symmetrically arranged rack, and the rack is fixedly connected to the sliding bracket. A distance sensor is installed on the top of the sliding bracket.

[0012] Preferably, the traction cutting mechanism includes a power bracket fixedly connected to one side of the support frame, with traction input shafts rotatably connected to both ends of the power bracket. The two traction input shafts are connected by a synchronous belt. A motor is fixedly connected to one side of the power bracket, and the output end of the motor is fixedly connected to one end of the traction input shaft. Traction brackets are fixedly connected to both ends of the other side of the power bracket. A clamping bracket is slidably connected to the upper end of the traction bracket. Symmetrically arranged traction adjusting screws are threaded to the top of the clamping bracket. A traction adjusting knob is fixedly connected to the top of the traction adjusting screw. The lower end of the traction adjusting screw is rotatably connected to the clamping bracket. A traction roller is fixedly connected to the traction input shaft. Another traction roller is rotatably connected to the clamping bracket. The traction input shaft near the cleaning mechanism is connected to the cleaning input shaft by a synchronous belt.

[0013] Preferably, a cutting bracket is fixedly connected to the traction bracket on the side away from the cleaning mechanism. A cutting input shaft is rotatably connected to the upper end of the cutting bracket. A wheel is fixedly connected to one end of the cutting input shaft. A second connecting rod is eccentrically rotatably connected to one side of the wheel. A movable cutter is rotatably connected to the other end of the second connecting rod. The movable cutter is slidably connected to the cutting bracket. A fixed cutter is provided below the movable cutter. The fixed cutter is fixedly connected to the cutting bracket. The cutting input shaft is connected to the traction input shaft on the side closer to the cutting bracket via a synchronous belt.

[0014] The beneficial effects are as follows: by setting up the cleaning mechanism, several cylindrical brushes are used to clamp the aluminum wire, and then the spray head sprays while the bevel gear planetary carrier rotates, which drives the cylindrical brushes to rotate and revolve to clean the surface of the aluminum. After cleaning, the aluminum passes through the cleaning sponge to absorb the surface moisture, thus completing the cleaning work of the aluminum wire.

[0015] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 is a perspective view of an aluminum granule shearing, wire laying and straightening device according to the present invention.

[0018] Figure 2 is a front view of an aluminum granule shearing, wire laying and straightening device according to the present invention;

[0019] Figure 3 is a schematic diagram of the wire feeding mechanism of the aluminum granule shearing and wire feeding straightening device of the present invention.

[0020] Figure 4 is a front sectional view of the wire feeding mechanism of the aluminum granule shearing and wire feeding straightening device of the present invention.

[0021] Figure 5 is a structural schematic diagram of the straightening mechanism of the aluminum particle shearing and straightening device of the present invention.

[0022] Figure 6 is a schematic diagram of the cleaning mechanism structure of the aluminum particle shearing, wire feeding and straightening device of this utility model;

[0023] Figure 7 is a rear sectional view of the cleaning mechanism of the aluminum particle shearing, wire laying and straightening device of the present invention;

[0024] Figure 8 is a schematic diagram showing the relative positions of the cylindrical brush and the gate-shaped bracket of the aluminum granule shearing and straightening device of this utility model.

[0025] Figure 9 is a schematic diagram showing the relative positions of the traction cutting mechanism and the cleaning mechanism of the aluminum granule shearing, laying out and straightening device of this utility model;

[0026] Figure 10 is a schematic diagram of the traction cutting mechanism of the aluminum granule shearing, laying out and straightening device of this utility model.

[0027] The annotations in the attached figures are explained as follows:

[0028] 101. Wire feeding base; 102. Material tray; 103. Aluminum material; 104. Prism; 105. Bidirectional screw; 106. Damping adjustment knob; 107. Threaded block; 108. First connecting rod; 109. Lower friction plate; 110. Upper friction plate; 111. Rotating platform; 112. Guide rod; 201. Support frame; 202. Wire guide plate; 203. Fixed straightening bracket; 204. Sliding bracket; 205. Straightening roller; 206. Straightening adjustment screw; 207. Straightening adjustment knob; 208. Distance sensor; 209. Rack; 210. Clamping gear; 301. Cleaning box; 302. Gantry bracket; 303. Water inlet pipe; 304. Spray head; 305, bevel gear planetary carrier; 306, planetary gear; 307, sun gear ring; 308, brush support shaft; 309, cylindrical brush; 310, rotating frame; 311, cleaning sponge; 312, drive bevel gear; 313, cleaning input shaft; 314, water recovery tank; 401, power support; 402, motor; 403, traction input shaft; 404, cutting input shaft; 405, traction support; 406, traction adjusting screw; 407, traction adjusting knob; 408, clamping support; 409, traction roller; 410, cutting support; 411, rotating wheel; 412, second connecting rod; 413, movable cutter; 414, fixed cutter. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0030] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] The present invention will be further described below with reference to the accompanying drawings:

[0032] As shown in Figures 1-10, an aluminum granule shearing and straightening device includes a straightening mechanism. The straightening mechanism includes a support frame 201. A guide plate 202 is fixedly connected to one side of the top of the support frame 201, and two staggered vertically arranged fixed straightening brackets 203 are fixedly connected to the other side of the top of the support frame 201. A wire feeding mechanism is provided on one side of the guide plate 202, and a cleaning mechanism is provided on the other side of the guide plate 202. A traction cutting mechanism is provided on the side of the support frame 201 away from the wire feeding mechanism. The cleaning mechanism includes a cleaning box 301 fixedly connected to the support frame 201. A portal frame 302 is fixedly connected inside the cleaning box 301. Symmetrical through holes are provided at the lower end of the portal frame 302. The inner side of the through holes at the lower end of the portal frame 302 is fixed. A sun gear ring 307 is fixedly connected. A bevel gear planetary carrier 305 is rotatably connected to one side of the sun gear ring 307. Several planetary gears 306 are rotatably connected to the bevel gear planetary carrier 305, which meshes with the sun gear ring 307. A brush support shaft 308 is fixedly connected to one side of the planetary gear 306. A cylindrical brush 309 is fixedly connected to the brush support shaft 308. A rotating frame 310 is rotatably connected to the inner side of the through hole at the other lower end of the portal frame 302. The rotating frame 310 is fixedly connected to the brush support shaft 308. A water inlet pipe 303 is fixedly connected to the top of the portal frame 302. A water source is connected to the outside of the water inlet pipe 303. Several evenly arranged spray nozzles are fixedly connected to the bottom of the portal frame 302. The shower head 304 is connected to the water inlet pipe 303. A recycling water tank 314 is connected to the bottom of the cleaning box 301 via a pipe. A cleaning sponge 311 is fixedly connected to the side of the portal frame 302 away from the bevel gear planetary carrier 305. A drive bevel gear 312 meshes with one side of the bevel gear planetary carrier 305. A cleaning input shaft 313 is fixedly connected to one side of the drive bevel gear 312. The cleaning input shaft 313 is rotatably connected to the cleaning box 301. Aluminum wire passes through the cleaning mechanism. The rotation of the cleaning input shaft 313 drives the drive bevel gear 312 to rotate, which in turn drives the bevel gear planetary carrier 305 on the portal frame 302 to rotate. The bevel gear planetary carrier 305 drives the planetary gear 306 to revolve. Planetary gear 306 meshes with sun gear ring 307. While revolving around the sun, planetary gear 306 also rotates on its own axis. The rotation of planetary gear 306 drives the brush support shaft 308 to rotate, which in turn drives the cylindrical brush 309 to rotate. The brush support shaft 308 drives the rotating frame 310 to rotate. The cylindrical brush 309 rotates to clean the surface of the aluminum wire. An external water source sends water into the water inlet pipe 303, and then the water is sprayed onto the aluminum wire from the spray head 304. With the cooperation of the sprayed water and the cylindrical brush 309, the surface of the aluminum wire can be cleaned. The cleaning sponge 311 can absorb the residual moisture on the surface of the aluminum wire. The sprayed water is recycled from the pipe to the recycling water tank 314.

[0033] The wire feeding mechanism includes a wire feeding base 101, a rotating platform 111 rotatably connected to the top of the wire feeding base 101, a prism 104 fixedly connected to the top of the rotating platform 111, a material tray 102 placed on the top of the rotating platform 111, the material tray 102 slidably connected to the prism 104, and a coil of aluminum material 103 wound on the material tray 102. A damping disc is fixedly connected to the bottom of the rotating platform 111, an upper friction disc 110 is arranged above the damping disc and fixedly connected to the wire feeding base 101, and a lower friction disc 109 is arranged below the damping disc, the top of the lower friction disc 109 being able to contact the damping disc. A bidirectional screw 105 is rotatably connected to the lower end of the wire feeding base 101, and symmetrically arranged threaded blocks 107 are threadedly connected to the bidirectional screw 105. A first connecting rod 108 is rotatably connected to the top of the threaded blocks 107, and the other end of the first connecting rod 108 is rotatably connected to the lower friction disc 109. Symmetrically arranged... The guide rod 112 is fixedly connected to the wire feeding base 101. The two ends of the bidirectional screw 105 are fixedly connected to the damping adjustment knobs 106. When the operator rotates the damping adjustment knobs 106, the damping adjustment knobs 106 drive the bidirectional screw 105 to rotate. The bidirectional screw 105 drives the threaded block 107 to move in opposite directions. The threaded block 107 drives the first connecting rod 108 to move. The first connecting rod 108 drives the lower friction disk 109 to rise along the direction of the guide rod 112. The lower friction disk 109 contacts the damping disk on the rotating platform 111. The upper friction disk 110 and the lower friction disk 109 can clamp the damping disk. When the upper friction disk 110 rotates, it provides a certain damping to ensure that the aluminum wire can be taut when being pulled. The traction shearing mechanism pulls the aluminum material 103, which drives the material carrier 102 to rotate. The material carrier 102 drives the prism 104 to rotate. The prism 104 drives the upper friction disk 110 to rotate. In this way, the wire feeding of the aluminum material 103 is completed.

[0034] A fixed straightening bracket 203 is slidably connected to symmetrically arranged sliding brackets 204. Several straightening rollers 205 are rotatably connected to the sliding brackets 204. A straightening adjustment screw 206 is threadedly connected to one side of the fixed straightening bracket 203. A straightening adjustment knob 207 is fixedly connected to one end of the straightening adjustment screw 206, and the other end of the straightening adjustment screw 206 is rotatably connected to one side of the sliding bracket 204. A clamping gear 210 is rotatably connected to the bottom of the fixed straightening bracket 203. The clamping gear 210 meshes with a symmetrically arranged rack 209. The rack 209 is fixedly connected to the sliding bracket 204. A distance sensor 208 is installed on the top of the sliding bracket 204. The aluminum material 103 passes through the guide plate 202, passes through the cleaning mechanism, and enters the two sliding brackets. Between the moving supports 204, the operator rotates the straightening adjustment knob 207, which drives the straightening adjustment screw 206 to rotate. The straightening adjustment screw 206 drives one side of the sliding support 204 to move, which in turn drives one side of the rack 209 to move. The rack 209 drives the clamping gear 210 to rotate, which in turn drives the other side of the rack 209 to move. The other side of the rack 209 drives the other side of the sliding support 204 to move, thus achieving the centering and clamping of the straightening roller 205. The distance sensor 208 can display the distance between the two sliding supports 204 to avoid excessive compression. The traction mechanism pulls the aluminum material 103 through several straightening rollers 205, which can straighten the aluminum material 103.

[0035] The traction cutting mechanism includes a power bracket 401 fixedly connected to one side of the support frame 201. Traction input shafts 403 are rotatably connected to both ends of the power bracket 401, and the two traction input shafts 403 are connected by a synchronous belt. A motor 402 is fixedly connected to one side of the power bracket 401, and the output end of the motor 402 is fixedly connected to one end of the traction input shaft 403. Traction brackets 405 are fixedly connected to both ends of the other side of the power bracket 401. A clamping bracket 408 is slidably connected to the upper end of the traction bracket 405. Symmetrically arranged traction adjusting screws 406 are threadedly connected to the top of the clamping bracket 408. A traction adjusting screw is fixedly connected to the top of the traction adjusting screw 406. A traction adjustment knob 407 is used. The lower end of the traction adjustment screw 406 is rotatably connected to the clamping bracket 408. A traction roller 409 is fixedly connected to the traction input shaft 403. Another traction roller 409 is rotatably connected to the clamping bracket 408. The traction input shaft 403 near the cleaning mechanism is connected to the cleaning input shaft 313 via a synchronous belt. A cutting bracket 410 is fixedly connected to the traction bracket 405 away from the cleaning mechanism. A cutting input shaft 404 is rotatably connected to the upper end of the cutting bracket 410. A rotating wheel 411 is fixedly connected to one end of the cutting input shaft 404. A second connecting rod 412 is eccentrically rotatably connected to one side of the rotating wheel 411. The other end of the linkage 412 is rotatably connected to a movable cutter 413, which is slidably connected to the cutting bracket 410. A fixed cutter 414 is located below the movable cutter 413 and is fixedly connected to the cutting bracket 410. The cutting input shaft 404 is connected to the traction input shaft 403 near the cutting bracket 410 via a synchronous belt. When the operator rotates the traction adjustment knob 407, the knob rotates, causing the traction adjustment screw 406 to rotate. The traction adjustment screw 406 drives the clamping bracket 408 to descend and clamp the aluminum material 103. The motor 402 drives the traction input shaft 403 at one end to rotate, thus traction... Input shaft 403 drives another traction input shaft 403 to rotate. The rotation of traction input shaft 403 drives the traction roller 409 below to rotate. The rotation of traction roller 409 moves aluminum material 103 continuously toward the cutting blade. At the same time, one end of traction input shaft 403 drives cleaning input shaft 313 to rotate, and the other end of traction input shaft 403 drives cutting input shaft 404 to rotate. The rotation of cutting input shaft 404 drives rotating wheel 411 to rotate. Rotating wheel 411 drives second connecting rod 412 to move. The movement of second connecting rod 412 drives movable cutter 413 to reciprocate up and down. Movable cutter 413 cooperates with fixed cutter 414 to cut aluminum material 103.

[0036] Working principle: The operator rotates the damping adjustment knob 106, which drives the bidirectional screw 105 to rotate. The bidirectional screw 105 drives the threaded block 107 to move in opposite directions. The threaded block 107 drives the first connecting rod 108 to move. The first connecting rod 108 drives the lower friction disk 109 to rise along the guide rod 112. The lower friction disk 109 contacts the damping disk on the rotating platform 111. The upper friction disk 110 and the lower friction disk 109 can clamp the damping disk. When the upper friction disk 110 rotates, it provides a certain damping to ensure that the aluminum wire is taut during traction. The traction shearing mechanism traction pulls the aluminum material 103, which drives the material carrier 102 to rotate. The material carrier 102 drives the prism 104 to rotate, and the prism 104 drives the upper friction disk 110 to rotate. After the aluminum wire 103 is laid out, it passes through the conductor plate 202 and enters the cleaning mechanism. The cleaning input shaft 313 rotates, driving the drive bevel gear 312 to rotate. The drive bevel gear 312 drives the bevel gear planetary carrier 305 on the gantry bracket 302 to rotate. The bevel gear planetary carrier 305 drives the planetary gear 306 to revolve. Since the planetary gear 306 meshes with the sun gear ring 307, the planetary gear 306 rotates on its own axis while revolving. The rotation of the planetary gear 306 drives the brush support shaft 308 to rotate. The brush support shaft 308 drives the cylindrical brush 309 to rotate. The brush support shaft 308 drives the rotating frame 310 to rotate. The cylindrical brush 309 rotates to clean the surface of the aluminum wire. An external water source sends water into the inlet. Inside pipe 303, water is sprayed onto the aluminum wire from spray head 304. The combined action of the sprayed water and cylindrical brush 309 cleans the surface of the aluminum wire. The aluminum wire 103 passes through the cleaning mechanism and enters between two sliding supports 204. The operator rotates the straightening adjustment knob 207, which drives the straightening adjustment screw 206 to rotate. The straightening adjustment screw 206 drives one side of the sliding support 204 to move, which in turn drives one side of the rack 209 to move. The rack 209 drives the clamping gear 210 to rotate, which in turn drives the other side of the rack 209 to move. The other side of the rack 209 then drives the other side of the sliding support 204 to move. This achieves the centering and clamping of the straightening roller 205. The distance sensor 208 displays the result. The distance between the two sliding supports 204 avoids excessive compression. The traction mechanism pulls the aluminum material 103 through several straightening rollers 205, which straighten the aluminum material 103. The operator rotates the traction adjustment knob 407, which drives the traction adjustment screw 406 to rotate. The traction adjustment screw 406 drives the clamping support 408 to descend and clamp the aluminum material 103. The motor 402 drives the traction input shaft 403 at one end to rotate, which in turn drives the other traction input shaft 403 to rotate. The rotation of the traction input shaft 403 drives the traction roller 409 below to rotate, which continuously moves the aluminum material 103 towards the cutting blade. At the same time, the traction input shaft 403 at one end drives the cleaning input shaft 313 to rotate.At the other end, the traction input shaft 403 drives the cutting input shaft 404 to rotate. The rotation of the cutting input shaft 404 causes the rotating wheel 411 to rotate. The rotating wheel 411 drives the second connecting rod 412 to move. The movement of the second connecting rod 412 drives the movable cutter 413 to reciprocate up and down. The movable cutter 413 cooperates with the fixed cutter 414 to cut the aluminum material 103.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An aluminum granule shearing and straightening device, comprising a straightening mechanism, characterized in that: The straightening mechanism includes a support frame (201). A guide plate (202) is fixedly connected to one side of the top of the support frame (201), and two staggered vertically arranged fixed straightening brackets (203) are fixedly connected to the other side of the top of the support frame (201). A wire feeding mechanism is provided on one side of the guide plate (202), and a cleaning mechanism is provided on the other side of the guide plate (202). A traction cutting mechanism is provided on the side of the support frame (201) away from the wire feeding mechanism. The cleaning mechanism includes a cleaning box (301) fixedly connected to the support frame (201). A gate-shaped bracket (302) is fixedly connected inside the cleaning box (301). The lower end of the gate-shaped bracket (302) is symmetrically provided with through holes. A sun gear ring (307) is fixedly connected to the inner side of the through hole at the lower end of the portal frame (302). A bevel gear planetary carrier (305) is rotatably connected to one side of the sun gear ring (307). Several planetary gears (306) are rotatably connected to the bevel gear planetary carrier (305) and are evenly arranged in a circle. The planetary gears (306) mesh with the sun gear ring (307). A brush support shaft (308) is fixedly connected to one side of the planetary gear (306). A cylindrical brush (309) is fixedly connected to the brush support shaft (308). A rotating frame (310) is rotatably connected to the inner side of the through hole at the other lower end of the portal frame (302). The rotating frame (310) is fixedly connected to the brush support shaft (308).

2. The aluminum granule shearing, wire feeding and straightening device according to claim 1, characterized in that: The top of the portal frame (302) is fixedly connected to a water inlet pipe (303), and a water source is connected to the outside of the water inlet pipe (303). Several evenly arranged spray heads (304) are fixedly connected to the bottom of the portal frame (302), and the spray heads (304) are connected to the water inlet pipe (303). The bottom of the cleaning box (301) is connected to a recycling water tank (314) through a pipe. A cleaning sponge (311) is fixedly connected to the side of the portal frame (302) away from the bevel gear planetary carrier (305).

3. The aluminum granule shearing, wire feeding and straightening device according to claim 1, characterized in that: The bevel gear planetary carrier (305) is meshed with a drive bevel gear (312) on one side, and a cleaning input shaft (313) is fixedly connected to one side of the drive bevel gear (312). The cleaning input shaft (313) is rotatably connected to the cleaning box (301).

4. The aluminum granule shearing, feeding, and straightening device according to claim 1, characterized in that: The wire feeding mechanism includes a wire feeding base (101), a rotating platform (111) rotatably connected to the top of the wire feeding base (101), a prism (104) fixedly connected to the top of the rotating platform (111), a material tray (102) placed on the top of the rotating platform (111), the material tray (102) slidably connected to the prism (104), a coil of aluminum material (103) wound on the material tray (102), a damping disk fixedly connected to the bottom of the rotating platform (111), an upper friction disk (110) provided above the damping disk, the upper friction disk (110) fixedly connected to the wire feeding base (101), a lower friction disk (109) provided below the damping disk, and the top of the lower friction disk (109) being able to contact the damping disk.

5. The aluminum granule shearing, feeding, and straightening device according to claim 4, characterized in that: The lower end of the wire feeding base (101) is rotatably connected to a bidirectional screw (105). The bidirectional screw (105) is threaded with symmetrically arranged threaded blocks (107). The top of the threaded blocks (107) is rotatably connected to a first connecting rod (108). The other end of the first connecting rod (108) is rotatably connected to the lower friction disc (109). The lower friction disc (109) is slidably connected to both sides with symmetrically arranged guide rods (112). The guide rods (112) are fixedly connected to the wire feeding base (101). The two ends of the bidirectional screw (105) are fixedly connected to damping adjustment knobs (106).

6. The aluminum granule shearing, wire feeding and straightening device according to claim 1, characterized in that: The fixed straightening bracket (203) is slidably connected to a symmetrically arranged sliding bracket (204). Several straightening rollers (205) are rotatably connected to the sliding bracket (204). A straightening adjustment screw (206) is threadedly connected to one side of the fixed straightening bracket (203). A straightening adjustment knob (207) is fixedly connected to one end of the straightening adjustment screw (206). The other end of the straightening adjustment screw (206) is rotatably connected to one side of the sliding bracket (204). A clamping gear (210) is rotatably connected to the bottom of the fixed straightening bracket (203). The clamping gear (210) meshes with a rack (209) arranged symmetrically in rotation. The rack (209) is fixedly connected to the sliding bracket (204). A distance sensor (208) is installed on the top of the sliding bracket (204).

7. The aluminum granule shearing, wire feeding and straightening device according to claim 3, characterized in that: The traction cutting mechanism includes a power bracket (401) fixedly connected to one side of the support frame (201). Traction input shafts (403) are rotatably connected to both ends of the power bracket (401), and the two traction input shafts (403) are connected by a synchronous belt. A motor (402) is fixedly connected to one side of the power bracket (401), and the output end of the motor (402) is fixedly connected to one end of the traction input shaft (403). Traction brackets (405) are fixedly connected to both ends of the other side of the power bracket (401), and a clamping bracket (405) is slidably connected to the upper end of the traction bracket (405). 08), the top of the clamping bracket (408) is threaded with symmetrically arranged traction adjustment screws (406), the top of the traction adjustment screws (406) is fixedly connected with a traction adjustment knob (407), the lower end of the traction adjustment screws (406) is rotatably connected to the clamping bracket (408), a traction roller (409) is fixedly connected to the traction input shaft (403), another traction roller (409) is rotatably connected to the clamping bracket (408), and the traction input shaft (403) near the cleaning mechanism is connected to the cleaning input shaft (313) by a synchronous belt.

8. The aluminum granule shearing, wire feeding and straightening device according to claim 7, characterized in that: A cutting bracket (410) is fixedly connected to the side of the traction bracket (405) away from the cleaning mechanism. A cutting input shaft (404) is rotatably connected to the upper end of the cutting bracket (410). A wheel (411) is fixedly connected to one end of the cutting input shaft (404). A second connecting rod (412) is eccentrically rotatably connected to one side of the wheel (411). A movable cutter (413) is rotatably connected to the other end of the second connecting rod (412). The movable cutter (413) is slidably connected to the cutting bracket (410). A fixed cutter (414) is provided below the movable cutter (413). The fixed cutter (414) is fixedly connected to the cutting bracket (410). The cutting input shaft (404) is connected to the traction input shaft (403) near the cutting bracket (410) via a synchronous belt.

Citation Information

Patent Citations

  • Aluminum particle shearing, paying-off and straightening device

    CN221675653U