Molding sand preparation device
By employing a rotating tube and stirring rod design in the molding sand preparation device, uniform water spraying and raw sand filtration are achieved, solving the problems of uneven water mixing and impurity contamination in existing devices, and improving the efficiency and quality of molding sand preparation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN STAR FOUNDRY CO LTD
- Filing Date
- 2025-06-03
- Publication Date
- 2026-05-01
AI Technical Summary
Existing molding sand preparation equipment directly injects water into the mixing tank through a water inlet pipe on one side, which prevents the water from mixing evenly with the materials, reduces work efficiency, and introduces impurities into the raw sand, affecting the quality of the molding sand preparation.
A molding sand preparation device was designed, which uses a rotating tube and a stirring rod to mix materials, and uses a rotating water pipe and a water spray hole to achieve uniform water spraying. Combined with the use of a filter structure and a hydraulic telescopic rod, the raw sand is filtered and impurities are removed.
It improves the mixing efficiency of materials, ensures uniform mixing of water and materials, reduces the introduction of impurities, and improves the quality and efficiency of molding sand preparation.
Smart Images

Figure CN224182006U_ABST
Abstract
Description
A molding sand preparation device Technical Field
[0001] This utility model belongs to the field of molding sand preparation technology, and in particular relates to a molding sand preparation device. Background Technology
[0002] Molding sand can be divided into face sand, filler sand, and single-layer sand. Face sand is a layer of molding sand that adheres tightly to the casting and has high quality requirements. Filler sand is placed after the face sand layer and does not come into contact with the molten metal; its quality requirements are not strict. Single-layer sand is molding sand without face sand and back sand, mainly used for machine molding. In addition, sand molds for large castings often need to be dried before pouring, and the molding sand used contains more clay; this type of molding sand is called dry mold sand. Medium and small castings often use wet mold pouring, and the molding sand used contains less clay; this type of molding sand is called wet mold sand.
[0003] Existing molding sand preparation equipment requires mixing raw materials such as raw sand together during use. A certain amount of water needs to be added during the mixing process. However, existing molding sand preparation equipment directly introduces water into the mixing tank through a water inlet pipe on one side, which makes it impossible for the water to mix evenly with the materials, seriously reducing work efficiency. Moreover, some raw sand contains impurities, which affects the preparation of molding sand.
[0004] To address these issues, we provide a molding sand preparation apparatus. Summary of the Invention
[0005] The purpose of this invention is to provide a molding sand preparation device that can solve the problems of existing molding sand preparation devices that directly inject water into the mixing tank through a water inlet pipe on one side, making it impossible for the water to mix evenly with the materials, which seriously reduces work efficiency, and also causes some impurities in the raw sand to be mixed in, affecting the preparation of molding sand.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model relates to a molding sand preparation device, comprising a preparation tank, a tank cover detachably mounted on the upper end of the preparation tank, a connecting structure between the preparation tank and the tank cover, a rotating tube movably inserted at the upper end of the tank cover, the lower end of the rotating tube movably inserted inside the preparation tank, stirring rods on both sides of the rotating tube, a driver fixedly mounted on the upper end of the tank cover, a transmission gear mounted on the output end of the driver, a rotating gear mounted on the upper end of the rotating tube, the rotating gear meshing with the transmission gear, a feeding pipe on one side of the preparation tank, and a filter structure inside the feeding pipe.
[0008] The present invention is further configured such that a rotating water pipe is fixedly installed on one side of the surface of the rotating tube, the rotating water pipe is located at the upper part of the inner side of the tank cover, the rotating water pipe is connected to the rotating tube, and spray holes are provided on both sides of the rotating tube and one side of the rotating water pipe.
[0009] The present invention is further configured such that a support frame is fixedly installed at the upper end of the can lid, a connecting water pipe is fixedly inserted through the middle of the support frame, and the lower end of the connecting water pipe is movably inserted through the upper end of the rotating tube.
[0010] The present invention is further configured such that the lower end of the preparation tank is arc-shaped, a feeding pipe is provided in the middle of the lower end of the preparation tube, and a control valve is provided on the surface of the feeding pipe.
[0011] The present invention is further configured such that the filter structure includes a discharge port, the discharge port is opened on both sides of the surface of the feeding pipe, a filter screen is movably installed inside the feeding pipe, a drive motor is installed in the middle of the lower end of the filter screen, and a scraper is installed through the output end of the drive motor through the filter screen.
[0012] The present invention is further configured such that a baffle is fixedly installed on the upper end of the filter screen, and discharge ports are opened on both sides of the surface of the baffle. The discharge ports are located below the discharge port. A fixing ring is fixedly installed inside the feeding pipe, and hydraulic telescopic rods are fixedly installed on both sides of the upper end of the fixing ring. The upper end of the hydraulic telescopic rods is fixedly connected to the filter screen.
[0013] The present invention is further configured such that the connecting structure includes a mounting ring and an assembly ring, the mounting ring and the assembly ring are respectively fixedly installed at one end of the preparation tank and the tank cover, the mounting ring and the assembly ring are in contact, the surface of the assembly ring and the mounting ring are provided with mounting holes, the mounting holes are penetrated by mounting bolts, and the upper end of the mounting bolts is fixedly installed with connecting rings.
[0014] The present invention is further configured such that an installation screw sleeve is rotatably installed at the lower end of the mounting ring, the installation screw sleeve is movably sleeved on the surface of the mounting bolt, a meshing gear is provided on the outer side of the installation screw sleeve, and a rotating toothed ring is rotatably installed at the lower end of the mounting ring, the rotating toothed ring meshing with the meshing gear.
[0015] This utility model has the following beneficial effects:
[0016] 1. In this utility model, the user puts the material into the preparation tank. The driver drives the rotating tube to rotate through the transmission gear and the rotating gear. The rotating tube is connected to the stirring rod to mix and stir the material inside the preparation tank. Water enters the rotating tube through the connecting water pipe and is sprayed out through the water spray holes on the surface of the rotating tube and the rotating water pipe, which facilitates the comprehensive spraying of the material inside the preparation tank and enhances the mixing effect.
[0017] 2. In this utility model, raw sand is fed into the inside of the feeding pipe and falls onto the filter screen. The filter screen facilitates the filtration of the raw sand. The drive motor drives the scraper to rotate, which facilitates the stirring of the raw sand, speeds up the filtration efficiency, and reduces clogging. The filtered raw sand can fall into the inside of the preparation tank. Impurities remain on the filter screen. The hydraulic telescopic rod drives the filter screen to move upward, so that the discharge port on the surface of the baffle coincides with the outlet, allowing the impurities to be discharged through the discharge port and outlet, which facilitates the long-term use of the filter screen.
[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 is a three-dimensional structural diagram of the device of this utility model;
[0021] Figure 2 is a schematic diagram of the bottom structure of the device of this utility model;
[0022] Figure 3 is a schematic diagram of the bottom structure of the device of this utility model;
[0023] Figure 4 is an enlarged structural schematic diagram of point A in Figure 3 of this utility model;
[0024] Figure 5 is an enlarged structural schematic diagram of section B in Figure 3 of this utility model.
[0025] The attached diagram lists the components represented by each number as follows:
[0026] 100. Preparation tank; 110. Mounting ring; 111. Mounting screw sleeve; 112. Engaging gear; 113. Rotating gear ring; 120. Feeding pipe; 121. Discharge port; 122. Baffle; 123. Discharge port; 124. Hydraulic telescopic rod; 125. Filter screen; 126. Drive motor; 127. Scraper; 130. Feeding pipe; 131. Control valve; 200. Tank cover; 210. Assembly ring; 211. Mounting bolt; 212. Connecting ring; 300. Support frame; 310. Connecting water pipe; 400. Rotating pipe; 401. Rotating gear; 410. Driver; 411. Transmission gear; 420. Stirring rod; 421. Rotating water pipe; 422. Spray nozzle. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0028] As shown in Figures 1 to 3, the molding sand preparation device provided in this embodiment includes a preparation tank 100. A tank cover 200 is detachably installed on the upper end of the preparation tank 100. A rotating tube 400 is movably inserted through the upper end of the tank cover 200, and the lower end of the rotating tube 400 is movably inserted inside the preparation tank 100. Stirring rods 420 are provided on both sides of the rotating tube 400. A driver 410 is fixedly installed on the upper end of the tank cover 200. A transmission gear 411 is installed at the output end of the driver 410. A rotating gear 401 is installed on the upper end of the rotating tube 400, and the rotating gear 401 meshes with the transmission gear 411. A rotating water pipe 421 is fixedly installed on one side of the surface. The rotating water pipe 421 is located in the upper part of the inner side of the tank cover 200. The rotating water pipe 421 is connected to the rotating pipe 400. Water spray holes 422 are opened on both sides of the rotating pipe 400 and one side of the rotating water pipe 421. A support frame 300 is fixedly installed at the upper end of the tank cover 200. A connecting water pipe 310 is fixedly inserted in the middle of the support frame 300. The lower end of the connecting water pipe 310 is movably inserted into the upper end of the rotating pipe 400. The lower end of the preparation tank 100 is arc-shaped. A feeding pipe 130 is provided in the middle of the lower end of the preparation pipe. A control valve 131 is provided on the surface of the feeding pipe 130.
[0029] In this embodiment, the user puts the material into the preparation tank 100. The driver 410 drives the rotating tube 400 to rotate through the transmission gear 411 and the rotating gear 401. The rotating tube 400 facilitates the mixing and stirring of the material inside the preparation tank 100 through the stirring rod 420. Water enters the interior of the rotating tube 400 through the connecting water pipe 310. The water is sprayed out through the water spray holes 422 on the surface of the rotating tube 400 and the rotating water pipe 421, which facilitates the comprehensive spraying of the material inside the preparation tank 100 and enhances the mixing effect.
[0030] As shown in Figures 3 and 4, this embodiment provides a molding sand preparation device. A feeding pipe 120 is provided on one side of the preparation tank 100. A filter structure is provided inside the feeding pipe 120. The filter structure includes a discharge port 121, which is opened on both sides of the surface of the feeding pipe 120. A filter screen 125 is movably installed inside the feeding pipe 120. A drive motor 126 is installed in the middle of the lower end of the filter screen 125. A scraper 127 is installed through the output end of the drive motor 126 through the filter screen 125. A baffle 122 is fixedly installed on the upper end of the filter screen 125. A discharge port 123 is opened on both sides of the surface of the baffle 122. The discharge port 123 is located below the discharge port 121. A fixing ring is fixedly installed inside the feeding pipe 120. A hydraulic telescopic rod 124 is fixedly installed on both sides of the upper end of the fixing ring. The upper end of the hydraulic telescopic rod 124 is fixedly connected to the filter screen 125.
[0031] In this embodiment, raw sand is fed into the feed pipe 120 and falls onto the filter screen 125. The filter screen 125 facilitates the filtration of the raw sand. The drive motor 126 drives the scraper 127 to rotate, which facilitates the stirring of the raw sand, speeds up the filtration efficiency, and reduces clogging. The filtered raw sand can fall into the preparation tank 100. Impurities remain on the filter screen 125. The hydraulic telescopic rod 124 drives the filter screen 125 to move upward, so that the discharge port 123 on the surface of the baffle 122 coincides with the discharge port 121, allowing the impurities to be discharged through the discharge port 123 and the discharge port 121, which facilitates the long-term use of the filter screen 125.
[0032] As shown in Figures 3 and 5, this embodiment provides a molding sand preparation device. A connection structure is provided between the preparation tank 100 and the tank cover 200. The connection structure includes an installation ring 110 and an assembly ring 210. The installation ring 110 and the assembly ring 210 are respectively fixedly installed at one end of the preparation tank 100 and the tank cover 200. The installation ring 110 and the assembly ring 210 are in contact. The surfaces of the assembly ring 210 and the installation ring 110 are provided with installation holes. The installation bolt 211 passes through the interior of the installation hole. A connecting ring 212 is fixedly installed at the upper end of the installation bolt 211. An installation sleeve 111 is rotatably installed at the lower end of the installation ring 110. The installation sleeve 111 is movably sleeved on the surface of the installation bolt 211. A meshing gear 112 is provided on the outer side of the installation sleeve 111. A rotating gear ring 113 is rotatably installed at the lower end of the installation ring 110. The rotating gear ring 113 meshes with the meshing gear 112.
[0033] In this embodiment, the user rotates the gear ring 113. The rotation of the gear ring 113 can drive multiple mounting sleeves 111 to rotate synchronously through the meshing gear 112. The mounting bolt 211 can be pulled out from the inside of the mounting sleeve 111 under the action of the thread, so that the mounting bolt 211 can be pulled upward with the rotation of the mounting sleeve 111. This facilitates the separation of the mounting ring 110 from the assembly ring 210, thereby facilitating the disassembly of the can cover 200 and the maintenance of the preparation can 100.
[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A molding sand preparation device comprising a preparation tank (100), characterized in that: The preparation tank (100) is detachably fitted with a lid (200) at its upper end. A connecting structure is provided between the preparation tank (100) and the lid (200). A rotating tube (400) is movably inserted through the upper end of the lid (200). The lower end of the rotating tube (400) is movably inserted inside the preparation tank (100). Stirring rods (420) are provided on both sides of the rotating tube (400). A driver (410) is fixedly installed at the upper end of the lid (200). A transmission gear (411) is installed at the output end of the driver (410). A rotating gear (401) is installed at the upper end of the rotating tube (400). The rotating gear (401) meshes with the transmission gear (411). A feeding pipe (120) is provided on one side of the preparation tank (100). A filter structure is provided inside the feeding pipe (120).
2. A molding sand preparation apparatus according to claim 1, characterized in that: A rotating water pipe (421) is fixedly installed on one side of the surface of the rotating pipe (400). The rotating water pipe (421) is located on the upper part of the inner side of the tank cover (200). The rotating water pipe (421) is connected to the rotating pipe (400). Water spray holes (422) are opened on both sides of the rotating pipe (400) and one side of the rotating water pipe (421).
3. A molding sand preparation apparatus according to claim 2, characterized in that: A support frame (300) is fixedly installed on the upper end of the can lid (200), and a connecting water pipe (310) is fixedly inserted in the middle of the support frame (300). The lower end of the connecting water pipe (310) is movably inserted into the upper end of the rotating tube (400).
4. A molding sand preparation apparatus according to claim 1, characterized in that: The lower end of the preparation tank (100) is arc-shaped, and a feeding pipe (130) is provided in the middle of the lower end of the preparation tank. A control valve (131) is provided on the surface of the feeding pipe (130).
5. The molding sand preparation apparatus according to claim 1, characterized in that: The filter structure includes a discharge port (121), which is located on both sides of the surface of the feeding pipe (120). A filter screen (125) is movably installed inside the feeding pipe (120). A drive motor (126) is installed in the middle of the lower end of the filter screen (125). A scraper (127) is installed through the filter screen (125) at the output end of the drive motor (126).
6. A molding sand preparation apparatus according to claim 5, characterized in that: A baffle (122) is fixedly installed on the upper end of the filter screen (125). A discharge port (123) is opened on both sides of the surface of the baffle (122). The discharge port (123) is located below the discharge port (121). A fixing ring is fixedly installed inside the feeding pipe (120). A hydraulic telescopic rod (124) is fixedly installed on both sides of the upper end of the fixing ring. The upper end of the hydraulic telescopic rod (124) is fixedly connected to the filter screen (125).
7. A molding sand preparation apparatus according to claim 1, wherein: The connection structure includes a mounting ring (110) and an assembly ring (210). The mounting ring (110) and the assembly ring (210) are respectively fixedly installed at one end of the preparation tank (100) and the tank cover (200). The mounting ring (110) fits into the assembly ring (210). The surfaces of the assembly ring (210) and the mounting ring (110) are provided with mounting holes. The mounting holes are penetrated by mounting bolts (211). A connecting ring (212) is fixedly installed at the upper end of the mounting bolts (211).
8. A molding sand preparation apparatus according to claim 7, characterized in that: The lower end of the mounting ring (110) is rotatably fitted with a mounting sleeve (111), which is movably sleeved on the surface of the mounting bolt (211). A meshing gear (112) is provided on the outer side of the mounting sleeve (111). The lower end of the mounting ring (110) is rotatably fitted with a rotating toothed ring (113), which meshes with the meshing gear (112).