Automatic clamping device for shell mold casting

The design of an automated clamping device solves the problem of misalignment in shell casting molds caused by thermal expansion and contraction, achieving automated clamping and high-precision casting results.

CN224182028UActive Publication Date: 2026-05-01QINGDAO HAOSHENGDA CASTING MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO HAOSHENGDA CASTING MASCH CO LTD
Filing Date
2025-05-26
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing shell casting molds are prone to misalignment due to thermal expansion and contraction after mold closing, which affects casting quality. In addition, the clamping device requires manual operation and lacks automation.

Method used

An automated clamping device is adopted, including an upper mold, a lower mold, a clamping support frame, an automatic clamping assembly, and an insertion anti-offset structure. Automatic clamping is achieved through gravity and offset is prevented when the mold is closed, thereby improving casting accuracy.

Benefits of technology

It achieves automated clamping, prevents mold displacement, improves casting accuracy and ease of operation, and ensures casting quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224182028U_ABST
    Figure CN224182028U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic clamping device for shell mold casting, which comprises an upper mold and a lower mold mounted at the top of the upper mold, clamping support frames are correspondingly mounted on the left side and the right side of the lower mold, and automatic clamping components are correspondingly hinged to the clamping support frames. According to the utility model, when the upper die moves downwards under the action of gravity, the auxiliary automatic clamping block can assist in clamping and mounting on the automatic clamping component, the automatic clamping is convenient, and the automatic clamping component can swing, is separated from clamping and fixing and is convenient to disassemble and assemble by pulling the adjusting and fixing clamping sleeve upwards to be separated from the clamping support frame; when the device is used, the inserting anti-deviation column can be stably inserted into the positioning anti-deviation pipe to play an anti-inclination role, the clamping adaptive seat plays an auxiliary clamping anti-deviation role, the casting precision is high, and the device is convenient for automatic clamping operation, excellent in clamping assembly capability, convenient to operate, high in mold closing precision, excellent in anti-deviation and anti-dislocation capability and high in casting precision.
Need to check novelty before this filing date? Find Prior Art

Description

An automated clamping device for shell casting Technical Field

[0001] This utility model relates to the field of shell casting technology, and in particular to an automated clamping device for shell casting. Background Technology

[0002] Shell casting is a casting method in which preheated and hardened molding sand is placed on a metal mold heated to 180 to 280 degrees Celsius. The molding sand is a high-strength thermosetting material, such as silica sand or zircon sand. This mixture with resin forms a thin-shell mold, which is then poured to obtain the casting. Often, a mold consists of two shell molds joined together, clamped together or bonded with resin. Once the shell molds are assembled, casting can begin. Some castings, such as drill bits, can be made into a single shell mold. The material preparation process and shell-making process vary slightly from factory to factory. The shell casting clamping device is used to hold and fix the outer shell mold during casting, preventing misalignment due to heat impact or thermal expansion.

[0003] Existing shell casting molds typically involve simple upper and lower mold closing, followed by simple clamping or mechanical / hydraulic fixation. This fixation method is relatively basic. During shell casting, thermal expansion and contraction can cause misalignment, leading to casting tilt, misalignment marks, and affecting casting quality. Furthermore, clamping devices usually require manual clamping, lacking sufficient automated clamping capabilities and offering limited operational convenience. Therefore, we propose an automated clamping device for shell casting to address these issues. Summary of the Invention

[0004] In response to the problems raised, this utility model provides an automated clamping device for shell casting to solve the aforementioned problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automated clamping device for shell casting includes an upper mold and a lower mold installed on the top of the upper mold, wherein clamping support frames are installed on the left and right sides of the lower mold respectively.

[0007] The clamping support frame is hinged to an automatic clamping component. The left and right sides of the upper mold are respectively installed with clamping adapter seats and auxiliary automatic clamping blocks. The automatic clamping component is fitted with a fixed clamping support frame and an adjusting fixed clamping sleeve of the automatic clamping component.

[0008] The automatic clamping assembly is clamped on one side of the clamping adapter seat, and the auxiliary automatic clamping block is clamped on the other side of the automatic clamping assembly.

[0009] Preferably, the upper mold and the lower mold are provided with grips on both the front and rear sides, and each of the grips is fitted with a heat-insulating and anti-scalding sleeve.

[0010] Preferably, the lower mold is fixedly installed on both the front and rear sides of the positioning anti-offset tube, and the upper mold is fixedly installed on both the front and rear sides of the upper mold with plug-in anti-offset columns, the bottom of the plug-in anti-offset columns being positioned and plugged into the inner side of the positioning anti-offset tube.

[0011] Preferably, the two clamping support frames are arranged in an L-shape, the automatic clamping assembly is hinged to the top of the clamping support frame, the adjusting and fixing sleeve is sleeved and positioned at the connection end of the clamping support frame and the automatic clamping assembly, the bottom of the clamping adapter seat is lower than the bottom of the lower mold, and the bottom of the clamping adapter seat is inserted and positioned inside the clamping support frame.

[0012] Preferably, the automatic clamping assembly is clamped on the clamping adapter and the auxiliary automatic clamping block, and the two ends of the top of the automatic clamping assembly are respectively clamped and engaged with the clamping adapter and the auxiliary automatic clamping block.

[0013] Preferably, the thickness of the automatic clamping assembly is less than that of the clamping support frame, the adjusting and fixing sleeve is fitted and matched with the automatic clamping assembly and the clamping support frame, the adjusting and fixing sleeve is slidably connected to the automatic clamping assembly, and an adjusting handle is provided on the side of the adjusting and fixing sleeve away from the lower mold.

[0014] Preferably, upper bolted seats are bolted to both sides of the upper mold, and the clamping adapter seat and the auxiliary automatic clamping block are respectively installed on the side of the upper bolted seat away from the upper mold.

[0015] Preferably, lower bolted seats are bolted to both sides of the lower mold, the clamping support frame is fixedly installed on the side of the lower bolted seats away from the lower mold, and the bottom of the clamping adapter is engaged between the lower bolted seats and the clamping support frame.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0017] 1. This automated clamping device for shell casting integrates an upper mold and a lower mold. The clamping adapter is attached to both sides of the lower mold, and the top of the automatic clamping assembly is clamped onto the clamping adapter. Due to the gravity of the upper mold, when it moves downward, the auxiliary automatic clamping block can assist in clamping and installing on the automatic clamping assembly, completing the secondary clamping. The automated clamping is convenient. By adjusting the fixed sleeve and pulling it upward to disengage from the clamping support frame, the automatic clamping assembly can swing back and forth, thus disengaging from the clamping adapter and the auxiliary automatic clamping block. The device is easy to assemble and disassemble, and the automatic clamping is stable. The device is easy to assemble and disassemble, making it suitable for automated clamping operations. It has excellent clamping and assembly capabilities and is easy to operate.

[0018] 2. This automated clamping device for shell casting is equipped with plug-in anti-deviation columns and positioning anti-deviation tubes. When the upper and lower molds are closed, the plug-in anti-deviation columns can be stably plugged into the positioning anti-deviation tubes, so that it is not easy to tilt or shift during mold closing and casting. At the same time, the automatic clamping components, clamping adapters and auxiliary automatic clamping blocks are installed stably and the anti-deviation fixation is stable. The clamping adapters play an auxiliary clamping and anti-deviation effect, resulting in high casting accuracy. Attached Figure Description

[0019] Figure 1 is a frontal perspective three-dimensional schematic diagram of an automated clamping device for shell casting proposed in this utility model;

[0020] Figure 2 is a three-dimensional side view of the upper mold after the present invention is eliminated;

[0021] Figure 3 is a frontal perspective three-dimensional schematic diagram of the automatic clamping assembly and the adjusting and fixing sleeve connection structure of this utility model;

[0022] Figure 4 is a front sectional view of the connection structure between the automatic clamping assembly and the adjusting and fixing sleeve of this utility model.

[0023] Figure 5 is a frontal perspective three-dimensional schematic diagram of the connection structure of the clamping support frame and the automatic clamping assembly of this utility model.

[0024] In the diagram: 1. Upper mold; 2. Lower mold; 3. Clamping support frame; 4. Automatic clamping assembly; 5. Clamping adapter seat; 6. Auxiliary automatic clamping block; 7. Adjusting and fixing clamp; 71. Adjusting handle; 8. Grip handle; 81. Heat insulation and anti-scalding sleeve; 9. Positioning anti-deviation tube; 10. Insertion anti-deviation column; 11. Upper bolt seat; 12. Lower bolt seat. Detailed Implementation

[0025] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0027] Please refer to Figures 1-5. An automated clamping device for shell casting includes an upper mold 1 and a lower mold 2 installed on the top of the upper mold 1. Clamping support frames 3 are installed on both the left and right sides of the lower mold 2.

[0028] Automatic clamping assembly 4 is hinged to the clamping support frame 3. Clamping adapter seat 5 and auxiliary automatic clamping block 6 are installed on the left and right sides of the upper mold 1 respectively. The automatic clamping assembly 4 is fitted with a fixed clamping support frame 3 and an adjusting fixed clamping sleeve 7.

[0029] The automatic clamping component 4 is clamped on one side of the clamping adapter 5, and the bottom of the auxiliary automatic clamping block 6 is clamped on the other side of the automatic clamping component 4.

[0030] The beneficial effects of this solution are as follows: By combining the upper mold 1 and the lower mold 2 into one unit, the clamping adapter 5 is attached to both sides of the lower mold 2, and the top of the automatic clamping component 4 is clamped onto the clamping adapter 5. Due to the gravity of the upper mold 1, when it moves downward, the auxiliary automatic clamping block 6 can assist in clamping and installing on the automatic clamping component 4, completing the secondary clamping. The automatic clamping is convenient. The adjusting and fixing sleeve 7 is pulled upward to disengage from the clamping support frame 3, so that the automatic clamping component 4 can swing back and forth, thereby disengaging from the clamping adapter 5 and the auxiliary automatic clamping block 6. The assembly and disassembly are convenient, the automatic clamping is stable, and the assembly and disassembly are convenient.

[0031] When the mold is closed, the anti-offset column 10 can be stably inserted into the positioning anti-offset tube 9, so that it is not easy to tilt or shift during mold closing and casting. At the same time, the automatic clamping component 4, clamping adapter 5 and auxiliary automatic clamping block 6 are installed stably during clamping, and the anti-offset fixation is stable. The clamping adapter 5 plays an auxiliary clamping and anti-offset effect, resulting in high casting accuracy. The device is easy to automate clamping operations, has excellent clamping and assembly capabilities, is easy to operate, and has high mold closing accuracy, excellent anti-offset and anti-misalignment capabilities, and high casting accuracy.

[0032] Furthermore, both the front and rear sides of the upper mold 1 and the lower mold 2 are provided with grips 8, and heat-insulating and anti-scalding sleeves 81 are fixedly fitted onto each grip 8.

[0033] By gripping the handle 8, the upper mold 1 and lower mold 2 can be lifted and disassembled for easy assembly and disassembly. The heat-insulating and anti-scalding sleeve 81 provides heat insulation and fire prevention, and facilitates subsequent hand gripping.

[0034] Furthermore, the lower mold 2 is fixedly installed on both the front and rear sides of the positioning anti-offset tube 9, and the upper mold 1 is fixedly installed on both the front and rear sides of the upper mold 1 with plug-in anti-offset columns 10. The bottom of the plug-in anti-offset column 10 is positioned and plugged into the inner side of the positioning anti-offset tube 9.

[0035] By setting the positioning anti-offset tube 9 and the plug-in anti-offset column 10, when the mold is closed, the plug-in anti-offset column 10 can be stably plugged into the positioning anti-offset tube 9, so it is not easy to tilt or shift during mold closing and casting. At the same time, the automatic clamping component 4, the clamping adapter seat 5 and the auxiliary automatic clamping block 6 are installed stably and the anti-offset fixation is stable.

[0036] Furthermore, the two clamping support frames 3 are arranged in an L-shape, the automatic clamping assembly 4 is hinged to the top of the clamping support frame 3, the adjusting and fixing sleeve 7 is sleeved and positioned at the connection end of the clamping support frame 3 and the automatic clamping assembly 4, the bottom of the clamping adapter 5 is lower than the bottom of the lower mold 2, and the bottom of the clamping adapter 5 is inserted and positioned inside the clamping support frame 3.

[0037] By setting the clamping support frame 3 in an L-shape, it can support and carry the automatic clamping component 4. The automatic clamping component 4 can be adjusted in front and back angle at the top of the clamping support frame 3. The automatic clamping component 4 is installed in the gap between the clamping adapter seat 5 and the auxiliary automatic clamping block 6, making automatic clamping convenient. Adjusting the fixed clamping sleeve 7 to disengage from the clamping support frame 3 changes the clamping support frame 3 and the automatic clamping component 4 from a fixed connection to a hinged connection, thereby allowing the automatic clamping component 4 to swing back and forth, thus disengaging from the clamping adapter seat 5 and the auxiliary automatic clamping block 6. This makes disassembly and assembly convenient and ensures stable automatic clamping.

[0038] Furthermore, the automatic clamping component 4 is clamped on the clamping adapter 5 and the auxiliary automatic clamping block 6, and the two ends of the top of the automatic clamping component 4 are clamped and engaged with the clamping adapter 5 and the auxiliary automatic clamping block 6 respectively.

[0039] The two ends of the top of the automatic clamping component 4 are clamped and engaged with the clamping adapter 5 and the auxiliary automatic clamping block 6, respectively. The top of the automatic clamping component 4 is engaged with the clamping adapter 5. Due to the gravity of the upper mold 1, it can move downward automatically to complete the automatic clamping. The auxiliary automatic clamping block 6 can assist in clamping and installing on the automatic clamping component 4 to complete the secondary clamping. The clamping is stable, and after the front and rear axis of the top of the automatic clamping component 4 is adjusted, it is easy to disengage and use, and the operation is convenient.

[0040] Furthermore, the thickness of the automatic clamping component 4 is less than that of the clamping support frame 3. The adjusting and fixing sleeve 7 fits and matches the automatic clamping component 4 and the clamping support frame 3. The adjusting and fixing sleeve 7 is slidably connected to the automatic clamping component 4. An adjusting handle 71 is provided on the side of the adjusting and fixing sleeve 7 away from the lower mold 2.

[0041] By setting the thickness of the automatic clamping component 4 to be less than that of the clamping support frame 3, the fixed sleeve 7 is adjusted to be stable and easy to adjust to move upward and disengage from the clamping support frame 3. Then, the adjustment handle 71 can be held to adjust the displacement angle of the top of the automatic clamping component 4, making it convenient to use and easy to operate.

[0042] Furthermore, upper bolted seats 11 are bolted to both sides of the upper mold 1, and clamping adapter seat 5 and auxiliary automatic clamping block 6 are respectively installed on the side of the upper bolted seat 11 away from the upper mold 1.

[0043] By setting the upper bolt seat 11, it is easy to install and remove the clamping adapter seat 5 and the auxiliary automatic clamping block 6 onto the upper mold 1, making operation and use convenient.

[0044] Furthermore, lower bolted seats 12 are bolted to both sides of the lower mold 2, and clamping support frame 3 is fixedly installed on the side of the lower bolted seat 12 away from the lower mold 2. The bottom of the clamping adapter 5 is engaged between the lower bolted seat 12 and the clamping support frame 3.

[0045] By setting the lower bolt seat 12, it is easy to install the clamping support frame 3 on the lower mold 2, and the disassembly and assembly operations are simple and convenient.

[0046] How to use and how to work this device:

[0047] By combining the upper mold 1 and the lower mold 2 into one unit, it is convenient to perform shell casting inside. The lower mold 2 is provided with clamping support frames 3 on both the left and right sides, which can support the hinged movement of the automatic clamping component 4. The adjusting and fixing sleeve 7 is engaged with the connection between the fixing clamping support frame 3 and the automatic clamping component 4, which provides support for the clamping support frame 3. The upper mold 1 is provided with clamping adapter seats 5 and auxiliary automatic clamping blocks 6 on both sides.

[0048] When the upper mold 1 and the lower mold 2 are assembled into one piece, the clamping adapter 5 first fits and engages with both sides of the lower mold 2, and then the top of the automatic clamping component 4 engages with the clamping adapter 5. Due to the gravity of the upper mold 1, it can move downward automatically to complete the automatic clamping. The auxiliary automatic clamping block 6 can assist in clamping and is installed on the automatic clamping component 4 to complete the secondary clamping. The automatic clamping component 4 is installed in the gap between the clamping adapter 5 and the auxiliary automatic clamping block 6, making automatic clamping convenient.

[0049] Pulling the adjusting fixed sleeve 7 upwards causes it to disengage from the clamping support frame 3, changing the fixed connection between the clamping support frame 3 and the automatic clamping assembly 4 from a fixed connection to a hinged connection. This allows the automatic clamping assembly 4 to swing back and forth, thus disengaging from the clamping adapter seat 5 and the auxiliary automatic clamping block 6. This makes disassembly and assembly convenient, and the automatic clamping is stable.

[0050] The upper mold 1 is provided with plug-in anti-deviation pillars 10 on both the front and rear sides, and the lower mold 2 is provided with positioning anti-deviation tubes 9 on both the front and rear sides. When the upper mold 1 and the lower mold 2 are closed, the plug-in anti-deviation pillars 10 can be stably plugged into the positioning anti-deviation tubes 9, so that it is not easy to tilt or deviate during mold closing and casting. At the same time, the automatic clamping component 4, the clamping adapter seat 5 and the auxiliary automatic clamping block 6 are installed stably when clamping, and the anti-deviation fixation is stable. The clamping adapter seat 5 plays an auxiliary clamping and anti-deviation effect, resulting in high casting accuracy. The device is easy to automate clamping operations, has excellent clamping and assembly capabilities, is easy to operate, and has high mold closing accuracy, excellent anti-deviation and anti-misalignment capabilities, and high casting accuracy.

[0051] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An automated clamping device for shell casting, comprising an upper mold (1) and a lower mold (2) mounted on top of the upper mold (1), characterized in that: The lower mold (2) is equipped with clamping support frames (3) on both the left and right sides; the clamping support frame (3) is hinged to an automatic clamping component (4); the upper mold (1) is equipped with clamping adapter seats (5) and auxiliary automatic clamping blocks (6) on both the left and right sides; the automatic clamping component (4) is fitted with a fixed clamping support frame (3) and an adjusting fixed clamping sleeve (7) of the automatic clamping component (4); wherein, one side of the automatic clamping component (4) is clamped and installed on the side of the clamping adapter seat (5), and the bottom of the auxiliary automatic clamping block (6) is clamped and installed on the other side of the automatic clamping component (4).

2. The automated clamping device for shell casting according to claim 1, characterized in that: The upper mold (1) and the lower mold (2) are provided with grips (8) on both the front and rear sides, and heat-insulating and anti-scalding sleeves (81) are fixedly attached to each of the grips (8).

3. The automated clamping device for shell casting according to claim 1, characterized in that: The lower mold (2) is fixedly installed on the front and rear sides of the positioning anti-offset tube (9), and the upper mold (1) is fixedly installed on the front and rear sides of the upper mold (1). The bottom of the insertion anti-offset tube (10) is inserted into the inner side of the positioning anti-offset tube (9).

4. The automated clamping device for shell casting according to claim 1, characterized in that: The two clamping support frames (3) are arranged in an L-shape. The automatic clamping assembly (4) is hinged to the top of the clamping support frame (3). The adjusting and fixing sleeve (7) is sleeved and positioned at the connection end of the clamping support frame (3) and the automatic clamping assembly (4). The bottom of the clamping adapter (5) is lower than the bottom of the lower mold (2). The bottom of the clamping adapter (5) is inserted and positioned inside the clamping support frame (3).

5. The automated clamping device for shell casting according to claim 1, characterized in that: The automatic clamping assembly (4) is clamped on the clamping adapter (5) and the auxiliary automatic clamping block (6), and the two ends of the top of the automatic clamping assembly (4) are clamped and engaged with the clamping adapter (5) and the auxiliary automatic clamping block (6) respectively.

6. The automated clamping device for shell casting according to claim 1, characterized in that: The thickness of the automatic clamping assembly (4) is less than that of the clamping support frame (3). The adjusting and fixing sleeve (7) fits and matches the automatic clamping assembly (4) and the clamping support frame (3). The adjusting and fixing sleeve (7) is slidably connected to the automatic clamping assembly (4). The adjusting and fixing sleeve (7) is provided with an adjusting handle (71) on the side away from the lower mold (2).

7. The automated clamping device for shell casting according to claim 1, characterized in that: Upper bolted seats (11) are bolted to both sides of the upper mold (1), and clamping adapter (5) and auxiliary automatic clamping block (6) are installed on the side of the upper bolted seat (11) away from the upper mold (1).

8. The automated clamping device for shell casting according to claim 1, characterized in that: The lower mold (2) is bolted to both sides with a lower bolt seat (12), and the clamping support frame (3) is fixedly installed on the side of the lower bolt seat (12) away from the lower mold (2). The bottom of the clamping adapter (5) is engaged between the lower bolt seat (12) and the clamping support frame (3).