Welding device facilitating intelligent feeding

Abstract

The utility model relates to the technical field of welding equipment, in particular to a welding device facilitating intelligent feeding, which comprises a conveying body and a discharging table, a support frame is fixedly connected to the lower surface of the conveying body, a gear transmission box is fixedly connected to one side of the lower surface of the conveying body, and a driving motor is fixedly connected to one side of the gear transmission box. An adjusting column is fixedly connected to the lower surface of the discharging table, a fixing block is fixedly connected to the lower surface of the adjusting column, and a mounting mechanism and a feeding mechanism are arranged on the upper surface of the discharging table. A mounting mechanism is composed of first mounting frames, fixing rods, second mounting frames and a transverse plate, the first mounting frames are arranged on the left side and the right side of the upper surface of the discharging table and connected with the second mounting frames through the fixing rods, and one sides of the second mounting frames are fixedly connected with the transverse plate. The feeding mechanism has the advantages that a stable and reliable installation foundation is provided for the feeding mechanism, it is guaranteed that the feeding mechanism does not shake or move in the operation process, and therefore the stability and accuracy of the whole feeding process are guaranteed.

Description

A welding device that facilitates intelligent material feeding Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically a welding device that facilitates intelligent material feeding. Background Technology

[0002] In modern industrial production, welding is a key processing technology widely used in various fields. With the continuous development of automation technology, the requirements for the intelligence and automation level of welding equipment are becoming increasingly higher.

[0003] Traditional feeding methods often rely on manual operation, which is inefficient and prone to inaccurate feeding, resulting in unstable welding quality. Moreover, the feeding mechanism of partially automated welding equipment has poor flexibility and adaptability, making it difficult to meet the feeding needs of plates of different specifications and shapes. Furthermore, the position and posture of the plates are difficult to control precisely during the feeding process, affecting welding accuracy and production efficiency. Summary of the Invention

[0004] In view of the shortcomings of the prior art, this utility model provides a welding device that facilitates intelligent material feeding, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a welding device for convenient intelligent material feeding, the intelligent material feeding welding device comprising: a conveying body and a feeding platform, a support frame fixedly connected to the lower surface of the conveying body, a gear transmission box fixedly connected to one side of the lower surface of the conveying body, a drive motor fixedly connected to one side of the gear transmission box, an adjusting column fixedly connected to the lower surface of the feeding platform, a fixing block fixedly connected to the lower surface of the adjusting column, an installation mechanism and a feeding mechanism provided on the upper surface of the feeding platform, and an adjusting mechanism, a lifting mechanism and a clamping mechanism provided on the lower surface of the feeding platform.

[0006] Preferably, the mounting mechanism includes a first mounting frame, which is positioned on the left and right sides of the upper surface of the feeding platform. A fixing rod is fixedly connected to the upper surface of the first mounting frame, and a second mounting frame is fixedly connected to the upper surface of the fixing rod. A horizontal plate is fixedly connected to one side of the second mounting frame.

[0007] Preferably, the feeding mechanism includes a servo motor, which is positioned on one side of the horizontal plate. A first air pump is fixedly connected to the output end of the lower surface of the servo motor. A first air rod is movably connected to the lower surface of the first air pump. A first adjusting plate is fixedly connected to the output end of the lower surface of the first air rod. An adjusting hole is provided inside the first adjusting plate. A pair of second adjusting plates are movably connected to the upper surface of the first adjusting plate. A first adjusting bolt is movably connected inside the second adjusting plate and is connected to the adjusting hole. First sliding grooves are provided on the left and right sides of the second adjusting plate. Adjusting rings are movably connected to the upper and lower sides of the first sliding grooves. A suction nozzle is fixedly connected to the lower surface of the adjusting ring.

[0008] Preferably, the adjusting mechanism includes a synchronous motor, which is positioned on the lower surface of the feeding platform. A first rotating ring is movably connected to the upper surface of the synchronous motor, and a second rotating ring is movably connected to the lower surface of the feeding platform. A transmission belt is movably connected to the outer walls of the first and second rotating rings, and a sliding plate is movably connected to the outer wall of the transmission belt. Four sets of second sliding grooves are provided inside the feeding platform, and the second sliding grooves are located on the outer wall of the sliding plate.

[0009] Preferably, the lifting mechanism includes a second air pump, which is positioned on the lower surface of the feeding platform, and a mounting base is provided on one side of the second air pump. A second air rod is movably connected to the upper surface of the second air pump, and a placement plate is fixedly connected to the output end of the upper surface of the second air rod.

[0010] Preferably, the clamping mechanism includes a clamping plate, which is positioned on one side of the slide plate. A first sliding groove is formed on the lower surface of the clamping plate. A slide rail is slidably connected to the inner wall of the first sliding groove, and the slide rail is set on the upper surface of the feeding platform. A limiting plate is fixedly connected to the upper surface of the feeding platform. A second sliding groove is formed inside the limiting plate. A limiting block is slidably connected inside the second sliding groove, and the limiting block is connected to the slide plate. A second adjusting bolt is movably connected to the upper surface of the limiting block, and the second adjusting bolt passes through the interior of the second sliding groove.

[0011] Beneficial effects

[0012] This invention provides a welding device that facilitates intelligent material feeding. Compared with the prior art, it has the following advantages:

[0013] (1) An installation mechanism consisting of a first mounting frame, a fixing rod, a second mounting frame, and a horizontal plate is used. The first mounting frame is set on the left and right sides of the upper surface of the feeding platform, and the second mounting frame is connected by the fixing rod. The horizontal plate is fixed to one side of the second mounting frame. Its beneficial effect is to provide a stable and reliable installation foundation for the feeding mechanism, ensuring that the feeding mechanism will not shake or shift during operation, thereby ensuring the stability and accuracy of the entire feeding process. The feeding mechanism consists of a servo motor, a first air pump, a first air rod, a first adjusting plate, an adjusting hole, a second adjusting plate, a first adjusting bolt, a first slide groove, an adjusting ring, and a suction nozzle. The output end of the servo motor is connected to the first air pump, the first air rod, and the first adjusting plate in sequence. The first adjusting plate and the second adjusting plate are connected by the first adjusting bolt. The first slide groove on the second adjusting plate is connected to the suction nozzle in conjunction with the adjusting ring. This mechanism can flexibly adjust the position and angle of the suction nozzle according to the different sizes and shapes of the plates by adjusting the position of the second adjusting plate on the first adjusting plate and the position of the adjusting ring in the first slide groove, so as to achieve precise suction and transfer of the plates, effectively improving the adaptability and accuracy of the feeding.

[0014] (2) An adjustment mechanism consisting of a synchronous motor, a first rotating ring, a second rotating ring, a transmission belt, a sliding plate, and a second chute is used. The synchronous motor drives the first rotating ring, and the first and second rotating rings are connected by the transmission belt. The sliding plate on the outer wall of the transmission belt slides in the second chute inside the feeding table. This allows for precise control of the plate's horizontal position. The position of the plate can be flexibly adjusted according to the requirements of the welding station, ensuring the plate is in the optimal position before welding, thus improving welding accuracy and quality. A lifting mechanism consisting of a second air pump, a second air rod, and a placement plate allows for precise adjustment of the placement plate's height according to different plate thicknesses and welding process requirements, thereby adjusting the plate's position. The height and position of the plate allow it to accurately match the welding equipment, meeting diverse welding needs and improving the applicability of the welding device. The clamping mechanism, consisting of a clamping plate, a first sliding groove, a slide rail, a limiting plate, a second sliding groove, a limiting block, and a second adjusting bolt, allows the clamping plate to cooperate with the slide rail through the first sliding groove. The limiting block slides within the second sliding groove of the limiting plate and is fixed by the second adjusting bolt, which can firmly clamp the plate and prevent it from shifting or shaking during feeding and welding, ensuring the stability of the plate during welding, thereby improving welding quality and production efficiency. At the same time, the clamping position can be adjusted according to the size of the plate, enhancing adaptability to different specifications of plates. Attached Figure Description

[0015] Figure 1 is a schematic diagram of the structure of a welding device that facilitates intelligent material feeding according to an embodiment of the present invention;

[0016] Figure 2 is a schematic diagram of the feeding mechanism structure according to an embodiment of the present invention;

[0017] Figure 3 is a schematic diagram of the adjustment mechanism and lifting mechanism structure according to an embodiment of the present invention;

[0018] Figure 4 is an enlarged view of point A in Figure 1 of the embodiment of the present invention.

[0019] In the diagram: 1. Conveyor body; 101. Support frame; 102. Gear transmission box; 103. Drive motor; 2. Unloading platform; 201. Adjusting column; 202. Fixing block; 3. First mounting frame; 301. Fixing rod; 302. Second mounting frame; 303. Horizontal plate; 4. Servo motor; 401. First air pump; 402. First air rod; 403. First adjusting plate; 404. Adjusting hole; 405. Second adjusting plate; 406. First adjusting bolt; 407. First sliding block 408. Groove; 409. Adjusting ring; 5. Suction nozzle; 6. Synchronous motor; 501. First rotating ring; 502. Second rotating ring; 503. Transmission belt; 504. Slide plate; 505. Second sliding groove; 506. Second air pump; 507. Second air rod; 508. Clamping plate; 509. First sliding groove; 5010. Slide rail; 5011. Limiting plate; 5012. Second sliding groove; 5013. Limiting block; 5014. Second adjusting bolt; 5015. Placement plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1:

[0022] Please refer to Figures 1-4. This embodiment proposes a welding device for convenient intelligent material feeding. The intelligent material feeding welding device includes: a conveying body 1 and a feeding platform 2. A support frame 101 is fixedly connected to the lower surface of the conveying body 1. A gear transmission box 102 is fixedly connected to one side of the lower surface of the conveying body 1. A drive motor 103 is fixedly connected to one side of the gear transmission box 102. An adjusting column 201 is fixedly connected to the lower surface of the feeding platform 2. A fixing block 202 is fixedly connected to the lower surface of the adjusting column 201. An installation mechanism and a feeding mechanism are provided on the upper surface of the feeding platform 2. An adjusting mechanism, a lifting mechanism, and a clamping mechanism are provided on the lower surface of the feeding platform 2. The support frame 101 on the lower surface provides stable support, enhances the structural strength of the device, and resists welding vibration and material conveying forces. The gear transmission box 101... In conjunction with the drive motor 103, the conveying speed and direction are precisely controlled to ensure uniform material delivery, meet welding rhythm requirements, and improve production continuity and efficiency. The adjusting column 201 and the fixed block 202 on its lower surface can flexibly adjust the height and position of the feeding platform 2 to adapt to different equipment and layouts. After adjustment, the fixed block 202 enhances stability, and the mounting mechanism on the upper surface provides a stable platform for the feeding mechanism. The two work together to enable the adjusting mechanism to precisely adjust the horizontal position of the material through components such as the synchronous motor 5. The lifting mechanism adjusts the height of the placement plate 5015 according to the material and welding requirements. The clamping mechanism firmly fixes the material to prevent displacement and shaking during feeding and welding. The combination of multiple mechanisms enables the feeding platform 2 to adapt to materials of different specifications and shapes, realize intelligent and precise feeding, and improve the adaptability of the welding device to diversified production and welding quality.

[0023] The installation mechanism includes a first mounting frame 3, which is positioned on the left and right sides of the upper surface of the feeding platform 2. A fixing rod 301 is fixedly connected to the upper surface of the first mounting frame 3, and a second mounting frame 302 is fixedly connected to the upper surface of the fixing rod 301. A horizontal plate 303 is fixedly connected to one side of the second mounting frame 302. The first mounting frame 3, positioned on the left and right sides of the upper surface of the feeding platform 2, can evenly distribute the weight of the equipment above and the force generated during operation, providing stable and reliable support for the subsequent installation of feeding mechanisms and other equipment. Moreover, the first mounting frame 3 is connected to the second mounting frame 302 through the fixing rod 301, and the horizontal plate 303 fixed to one side of the second mounting frame 302 provides an installation plane for the core components of the feeding mechanism.

[0024] The feeding mechanism includes a servo motor 4, which is positioned on one side of the horizontal plate 303. A first air pump 401 is fixedly connected to the output end of the lower surface of the servo motor 4. A first air rod 402 is movably connected to the lower surface of the first air pump 401. A first adjusting plate 403 is fixedly connected to the output end of the lower surface of the first air rod 402. An adjusting hole 404 is provided inside the first adjusting plate 403. A pair of second adjusting plates 405 are movably connected to the upper surface of the first adjusting plate 403. A first adjusting bolt 406 is movably connected inside the second adjusting plate 405, and the first adjusting bolt 406 is connected to the adjusting hole 404. First sliding grooves 407 are provided on the left and right sides of the second adjusting plate 405. Adjusting rings 408 are movably connected to the upper and lower sides of the first sliding grooves 407. A suction nozzle 409 is fixedly connected to the lower surface of the adjusting ring 408. The first air pump 401 is fixedly connected, enabling stable and precise power transmission to the first air pump 401, thereby controlling the first air rod. The telescopic movement of 402 allows the suction nozzle 409 to approach, adsorb, and transfer the plate material with precise force and speed, effectively avoiding problems such as plate damage and positional deviation caused by unstable feeding speed or improper adsorption force. This ensures the accuracy and stability of the feeding, laying the foundation for high-quality welding. Moreover, the first adjusting plate 403 and the second adjusting plate 405 are connected to each other through the first adjusting bolt 406 and the adjusting hole 404. The first sliding groove 407 on the second adjusting plate 405 cooperates with the adjusting ring 408 to form a highly flexible adjustment structure. The operator can easily adjust the position of the second adjusting plate 405 on the first adjusting plate 403 according to the size, shape, and welding process requirements of the plate material. At the same time, the angle and position of the suction nozzle 409 can be finely adjusted by sliding the adjusting ring 408 in the first sliding groove 407. The suction nozzle 409 is connected to the second adjusting plate 405 through the adjusting ring 408. Under the synergistic action of the first air pump 401 and the first air rod 402, it can stably adsorb the plate material.

[0025] The adjustment mechanism includes a synchronous motor 5, which is positioned on the lower surface of the feeding platform 2. A first rotating ring 501 is movably connected to the upper surface of the synchronous motor 5, and a second rotating ring 502 is movably connected to the lower surface of the feeding platform 2. A transmission belt 503 is movably connected to the outer walls of the first and second rotating rings 501 and 502, and a sliding plate 504 is movably connected to the outer wall of the transmission belt 503. The feeding platform 2 has four sets of second sliding grooves 505 inside, and the second sliding grooves 505 are located on the outer wall of the sliding plate 504. When the first rotating ring 501 rotates, the second rotating ring 502 rotates synchronously through the transmission belt 503, which can convert the rotational motion of the synchronous motor 5 into the linear motion of the sliding plate 504 within the second sliding grooves 505. By precisely controlling the rotation of the synchronous motor 5... The adjustable angle and speed allow for precise positioning of the slide plate 504 on the unloading table 2, thereby accurately adjusting the horizontal position of the plate and meeting the precise positional requirements of different welding stations, thus improving welding accuracy and quality. The transmission system formed by the first rotating ring 501, the second rotating ring 502, and the transmission belt 503 is compact and highly efficient. The transmission belt 503 has good flexibility and wear resistance, maintaining stable transmission performance during long-term operation and reducing positional deviations caused by transmission instability. Driven by the transmission belt 503, the slide plate 504 can slide freely within the second slide groove 505 inside the unloading table 2, enabling flexible adjustment of the horizontal position of the plate. This allows the welding device to adapt to plates of different sizes and shapes, and to perform precise positional adjustments for workpieces of various specifications.

[0026] The lifting mechanism includes a second air pump 506, which is positioned on the lower surface of the feeding platform 2. A mounting base is provided on one side of the second air pump 506. A second air rod 507 is movably connected to the upper surface of the second air pump 506. A placement plate 5015 is fixedly connected to the output end of the upper surface of the second air rod 507. The second air pump 506, as a power source, can precisely control the output pressure and flow rate of the gas. Through cooperation with the second air rod 507, the height of the placement plate 5015 can be precisely adjusted. The second air rod 507 is firmly connected to the placement plate 5015, stably bearing the weight of the plate. The second air pump 506 provides stable power support, ensuring the placement plate 5015 remains stable during lifting without shaking or jamming. Even with heavy plates, the lifting mechanism can reliably complete the lifting action, ensuring the stability of the plate during feeding and welding, reducing the impact of unstable load on welding quality, and improving the reliability of the welding device.

[0027] The clamping mechanism includes a clamping plate 508, which is positioned on one side of the slide plate 504. A first sliding groove 509 is formed on the lower surface of the clamping plate 508. A slide rail 5010 is slidably connected to the inner wall of the first sliding groove 509, and the slide rail 5010 is disposed on the upper surface of the unloading platform 2. A limiting plate 5011 is fixedly connected to the upper surface of the unloading platform 2. A second sliding groove 5012 is formed inside the limiting plate 5011. A limiting block 5013 is slidably connected inside the second sliding groove 5012, and the limiting block 5013 is connected to the slide plate 504. A second adjusting screw is movably connected to the upper surface of the limiting block 5013. The second adjusting bolt 5014 passes through the interior of the second sliding groove 5012, and the clamping plate 508 is slidably connected to the slide rail 5010 on the upper surface of the feeding platform 2 through the first sliding groove 509 on the lower surface. It can move precisely in the horizontal direction, thereby accurately approaching and clamping the plate. When the placement plate 5015 raises the plate to the predetermined height, the suction nozzle 409 of the feeding mechanism can quickly and accurately pick up the plate under the coordinated action of the servo motor 4, the first air pump 401 and the first air rod 402. After picking up the plate, the feeding mechanism transfers the plate to the conveying body 1, realizing the seamless connection and transmission of materials from the placement plate 5015 to the conveying body 1.

[0028] In use, the plate to be welded is placed on the placement plate 5015 on the feeding platform 2. The feeding platform 2 is stably supported by the adjusting column 201 and the fixing block 202. The conveyor body 1 is supported by the support frame 101. The drive motor 103 provides power to it through the gear transmission box 102, which can receive the plate at any time. When the lifting mechanism is activated, the second air pump 506 works, and the gas pushes the second air rod 507 to rise, driving the placement plate 5015 and the plate to rise synchronously. The height of the plate can be precisely adjusted according to the height of the suction nozzle 409 of the feeding mechanism. If the plate needs to be precisely positioned, the synchronous motor 5 of the adjusting mechanism operates, driving the first rotating ring 501. Through the transmission belt 503, the slide plate 504 moves in the second slide groove 505. The clamping plate 508 slides along the slide rail 5010 through the first sliding groove 509. The limiting block 5013 moves in the second sliding groove 5012 of the limiting plate 5011 and is fixed in position by the second adjusting bolt 5014, realizing the clamping and positioning of the plate. The servo motor 4 serves as the power source, and its output shaft is directly connected to the first air pump 401. The first air pump 401 is driven to rotate around the output shaft of the servo motor 4, precisely adjusting the horizontal orientation of the first air pump 401 and the first air rod 402 below it, so that the suction nozzle 409 can be aligned with a specific position on the board. The first air pump 401 controls the extension and retraction of the first air rod 402 through air pressure, realizing the vertical lifting and lowering movement of the suction nozzle 409. When the suction nozzle 409 is aligned with the board, the first air rod 402 descends to the surface of the board to grab the board. After the suction is completed, the first air rod 402 rises to a safe height, ready to transfer the board. When the servo motor 4 drives the first air pump 401 to rotate, the entire first adjusting plate 403 and the second adjusting plate 405 above it rotate synchronously, so that the suction nozzles 409 at both ends change their orientation at the same time. After the suction nozzle 409 picks up the board, the feeding mechanism transfers the board to the top of the conveying body 1, releases the board, and the conveying body 1 transports the board to the welding station for welding.

[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A welding device that facilitates smart feeding, the smart feeding welding device comprising: The conveyor body (1) and the feeding platform (2) are provided. A support frame (101) is fixedly connected to the lower surface of the conveyor body (1). A gear transmission box (102) is fixedly connected to one side of the lower surface of the conveyor body (1). A drive motor (103) is fixedly connected to one side of the gear transmission box (102). An adjustment column (201) is fixedly connected to the lower surface of the feeding platform (2). A fixing block (202) is fixedly connected to the lower surface of the adjustment column (201). The feeding platform (2) is characterized in that an installation mechanism and a feeding mechanism are provided on the upper surface of the feeding platform (2). An adjustment mechanism, a lifting mechanism and a clamping mechanism are provided on the lower surface of the feeding platform (2).

2. The welding device of claim 1, wherein: The installation mechanism includes a first mounting frame (3), which is positioned on the left and right sides of the upper surface of the feeding platform (2). A fixing rod (301) is fixedly connected to the upper surface of the first mounting frame (3), and a second mounting frame (302) is fixedly connected to the upper surface of the fixing rod (301). A horizontal plate (303) is fixedly connected to one side of the second mounting frame (302).

3. The welding device of claim 2, wherein: The feeding mechanism includes a servo motor (4), which is positioned on one side of the horizontal plate (303). A first air pump (401) is fixedly connected to the output end of the lower surface of the servo motor (4). A first air rod (402) is movably connected to the lower surface of the first air pump (401). A first adjusting plate (403) is fixedly connected to the output end of the lower surface of the first air rod (402). An adjusting hole (404) is provided inside the first adjusting plate (403). A pair of second adjusting plates (405) are movably connected to the upper surface of the second adjusting plate (403). A first adjusting bolt (406) is movably connected inside the second adjusting plate (405), and the first adjusting bolt (406) is connected to the adjusting hole (404). A first sliding groove (407) is provided on the left and right sides of the second adjusting plate (405). An adjusting ring (408) is movably connected to the upper and lower sides of the first sliding groove (407). A suction nozzle (409) is fixed to the lower surface of the adjusting ring (408).

4. The welding device for convenient intelligent material feeding according to claim 3, characterized in that: The adjustment mechanism includes a synchronous motor (5), which is located on the lower surface of the feeding platform (2). A first rotating ring (501) is movably connected to the upper surface of the synchronous motor (5), and a second rotating ring (502) is movably connected to the lower surface of the feeding platform (2). A transmission belt (503) is movably connected to the outer wall of the first rotating ring (501) and the second rotating ring (502). A sliding plate (504) is movably connected to the outer wall of the transmission belt (503). Four sets of second sliding grooves (505) are opened inside the feeding platform (2), and the second sliding grooves (505) are located on the outer wall of the sliding plate (504).

5. The welding device of claim 4, wherein: The lifting mechanism includes a second air pump (506), which is located on the lower surface of the feeding platform (2). A mounting base is provided on one side of the second air pump (506). A second air rod (507) is movably connected to the upper surface of the second air pump (506). A placement plate (5015) is fixedly connected to the output end of the upper surface of the second air rod (507).

6. The welding device for convenient intelligent material feeding according to claim 5, characterized in that: The clamping mechanism includes a clamping plate (508), which is positioned on one side of the slide plate (504). A first sliding groove (509) is provided on the lower surface of the clamping plate (508). A slide rail (5010) is slidably connected to the inner wall of the first sliding groove (509), and the slide rail (5010) is provided on the upper surface of the feeding platform (2). A limiting plate (5011) is fixedly connected to the upper surface of the feeding platform (2). A second sliding groove (5012) is provided inside the limiting plate (5011). A limiting block (5013) is slidably connected inside the second sliding groove (5012), and the limiting block (5013) is connected to the slide plate (504). A second adjusting bolt (5014) is movably connected to the upper surface of the limiting block (5013), and the second adjusting bolt (5014) passes through the interior of the second sliding groove (5012).

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