Roller cutting device capable of collecting waste materials conveniently
By introducing a collection box, a screen, and a water spray system into the roll cutting device, the problem of inconvenient cleaning of powdery debris was solved, and efficient waste collection and cleaning were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU GANGBAO ROLLER
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-01
AI Technical Summary
During the rolling mill cutting process, powdery debris adheres to the inclined baffle and tool holder due to the viscosity of the cutting fluid, making cleaning inconvenient.
Design a roll cutting device that facilitates the collection of waste materials. The device consists of a collection box, a screen cylinder, a rotating drum, and a liquid delivery pipe. Powdered debris is cleaned by spraying water through nozzles, ensuring that it enters the collection box and flows back to the collection tank at the bottom of the machine tool.
It effectively reduces the adhesion of powdery debris to the blade holder, simplifies the cleaning process, and improves waste collection efficiency.
Smart Images

Figure CN224182670U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting device technology, and in particular to a roll cutting device that facilitates the collection of waste materials. Background Technology
[0002] The main process for machining the rolls involves clamping and fixing the rolls onto the lathe body. After starting the spindle box of the lathe body, the lathe spindle drives the rolls to rotate. Then, the tool feed box is operated to adjust the position of the tool post so that the tool on the tool post can cut the rotating rolls. During the cutting process, a large amount of debris is generated at the contact point between the cutting tool and the roll. Some of this debris falls into the collection trough below the lathe body, but some debris is thrown upwards towards the tool post because it comes into contact with the rotating roll surface. Since lathes are usually not enclosed for easy hoisting of large rolls, the debris flies out of the lathe body. To address this, a slanted baffle is fixed to the tool box below some tool posts to block this debris. However, some rolls are processed using cutting fluid, which causes some powdery debris to be thrown out along with the cutting fluid. After bouncing towards the slanted baffle, this powdery debris drips onto the tool post below. Because the cutting fluid increases its viscosity, it adheres to the slanted baffle and tool post after the water evaporates, making it very inconvenient to clean up this powdery debris later. Utility Model Content
[0003] The purpose of this invention is to solve the problem in the existing technology that some powdery debris, after being bounced towards the inclined baffle, drips onto the tool holder below. Due to the increased viscosity of the cutting fluid, it adheres to the inclined baffle and the tool holder, making it very inconvenient to clean up the powdery waste later. Therefore, this invention proposes a roll cutting device that facilitates the collection of waste.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] Design a roll cutting device for easy waste collection, comprising a lathe body, a support base fixedly mounted on the toolbox of the lathe body, an attitude adjustment component fixedly mounted on the support base, a collection box fixedly mounted on the attitude adjustment component, the opening side of the collection box facing the tool post of the lathe body, several infusion tubes fixedly mounted on the collection box, the infusion tubes being used to connect to a water supply device, several water outlet holes opened on the side of the infusion tubes facing the collection box, a rotating drum coaxially sleeved on each infusion tube, several water spray holes penetrating the surface of the rotating drum, an intercepting net cylinder coaxially fixed on the rotating drum, and a drive module drivingly connected to each rotating drum.
[0006] Preferably, the attitude adjustment assembly includes a telescopic rod, a first rotating seat, and a second rotating seat. One end of the telescopic rod is fixed to a support base, and the other end of the telescopic rod is fixedly mounted with the first rotating seat. The second rotating seat is fixedly mounted on the first rotating seat, and the collection box is fixed on the second rotating seat.
[0007] Preferably, the drive module includes gears and a drive motor. The upper end of each rotating drum extends upward through the inner wall of the collection box, and a gear is coaxially fixedly installed on the upper end of each rotating drum. Adjacent gears mesh with each other, and any one of the gears is connected to a drive motor.
[0008] Preferably, the lower inner wall of the collection box is fixed with a retaining edge.
[0009] Preferably, the lower inner wall of the collection box is also provided with a drain pipe communicating with the interior.
[0010] Preferably, the intercepting mesh tube is a stainless steel mesh tube.
[0011] Preferably, the water outlet holes are arranged at equal intervals along the length of the infusion tube.
[0012] Preferably, the outer wall of the infusion tube is provided with a wear-resistant layer.
[0013] The present invention provides a roll cutting device that facilitates the collection of waste materials, the advantages of which are as follows:
[0014] Equipped with a collection box, a screen, a rotating drum, and an infusion pipe, powdery debris mixed with cutting fluid is trapped by the screen. The rotating drum drives the screen to rotate, and when the screen, containing debris, is rotated into the collection box, the water spray hole on the rotating drum aligns with the water outlet on the infusion pipe. At this point, the liquid in the infusion pipe is sprayed out through the water outlet and spray hole, thus rinsing the screen and washing away the trapped powdery debris. The washed-away debris flows with the liquid to the bottom of the collection box and finally flows back to the collection tank at the bottom of the machine tool through the drain pipe. This greatly reduces the amount of powdery debris adhering to the tool holder, facilitating debris collection and reducing the cleaning burden on the tool holder. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a roll cutting device for easy collection of waste materials proposed in this utility model;
[0016] Figure 2 This utility model provides a schematic diagram of the main components, including the collection box, of a roll cutting device for facilitating waste collection. Figure 1 ;
[0017] Figure 3This utility model provides a schematic diagram of the main components, including the collection box, of a roll cutting device for facilitating waste collection. Figure 2 ;
[0018] Figure 4 This is a schematic diagram of a collection box for a roll cutting device that facilitates the collection of waste materials, as proposed in this utility model.
[0019] Figure 5 This is a schematic diagram of the internal structure of the collection box of a roll cutting device for easy collection of waste materials proposed in this utility model;
[0020] Figure 6 This utility model presents a schematic diagram of the structure of a roller cutting device for facilitating waste collection, including the rotating drum, the liquid delivery pipe, and the intercepting net cylinder.
[0021] In the diagram: 1. Lathe body; 2. Tool feed box; 3. Tool post; 4. Telescopic rod; 5. First rotary table; 6. Second rotary table; 7. Collection box; 8. Infusion tube; 9. Rotary drum; 10. Interception net tube; 11. Water spray hole; 12. Water outlet; 13. Gear; 14. Drive motor; 15. Side guard; 16. Drain pipe. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] Reference Figure 1-6 A roll cutting device for easy waste collection includes a lathe body 1. A support base is fixedly installed on the toolbox 2 of the lathe body 1. An attitude adjustment component is fixedly installed on the support base. A collection box 7 is fixedly installed on the attitude adjustment component. The opening side of the collection box 7 faces the tool post 3 of the lathe body 1. Several infusion pipes 8 are fixedly installed on the collection box 7. The infusion pipes 8 are used to connect to a water supply device. Several water outlet holes 12 are opened on the side of the infusion pipes 8 facing the collection box 7. The water outlet holes 12 are arranged at equal intervals along the length of the infusion pipes 8. A baffle 15 is fixed to the lower inner wall of the collection box 7. The baffle 15 is used to prevent liquid in the collection box 7 from flowing out from the front side of the collection box 7.
[0024] Each infusion tube 8 is coaxially fitted with a rotating cylinder 9. Several water spray holes 11 are opened through the surface of the rotating cylinder 9. An intercepting net cylinder 10 is coaxially fixed on the rotating cylinder 9. Each rotating cylinder 9 is connected to a drive module. The infusion tube 8 includes a main tube and a secondary tube. The main tube is placed inside the collection box 7. The upper end of the main tube is sealed. The lower end of the main tube is connected to the secondary tube. The secondary tube penetrates the inner wall of the collection box 7 and is used to connect to a water supply device. The rotating cylinder 9 includes a cylinder body and a connecting shaft. The cylinder body is fitted on the infusion tube 8. The connecting shaft is coaxially fixed at the upper end of the cylinder body. The connecting shaft penetrates the inner wall of the collection box 7. A gear 13 is coaxially fixed on the connecting shaft.
[0025] The attitude adjustment assembly includes a telescopic rod 4, a first rotating seat 5, and a second rotating seat 6. One end of the telescopic rod 4 is fixed to a support base, and the other end of the telescopic rod 4 is fixedly mounted on the first rotating seat 5. The second rotating seat 6 is fixedly mounted on the first rotating seat 5, and the collection box 7 is fixed to the second rotating seat 6. (See attached diagram) Figure 2-3 As shown, the first rotating seat 5 and the second rotating seat 6 cooperate to freely adjust the pitch angle of the entire collection box 7 relative to the tool holder 3, so as to adapt to the different directions of debris and cutting fluid thrown out when processing rolls of different diameters, thereby better collecting waste. At the same time, the telescopic rod 4 can adjust the height of the entire collection box 7 to better assist in the collection of waste.
[0026] The drive module includes gears 13 and a drive motor 14. The upper end of each rotating drum 9 extends upward through the inner wall of the collection box 7, and a gear 13 is coaxially fixedly installed on the upper end of each rotating drum 9. Adjacent gears 13 mesh with each other, and any one of the gears 13 is connected to the drive motor 14. By using a drive motor 14 to drive multiple rotating drums 9 synchronously through the gears 13, the efficiency is higher.
[0027] The lower inner wall of the collection box 7 is also provided with a drain pipe 16 that communicates with the interior. The end of the drain pipe 16 can be connected to a hose, and the end of the hose is placed in the cutting fluid and debris collection tank at the bottom of the lathe body 1, so that the generated liquid can be directly discharged into it.
[0028] The intercepting mesh cylinder 10 is made of stainless steel. Stainless steel mesh cylinders are more corrosion-resistant and can achieve a longer service life even after prolonged cutting and contamination. It uses high-mesh-count plain weave or twill weave mesh.
[0029] The outer wall of the infusion tube 8 is provided with a wear-resistant layer. Since the rotating drum 9 will continuously rub against the outer wall of the infusion tube 8 during the rotation process, a wear-resistant layer is provided on the outside of the infusion tube 8 to slow down the wear rate between the two and avoid excessive gap between them.
[0030] In use, when the cutting tool on the lathe body 1 cuts the roll, some of the debris and cutting fluid generated at the contact point between the cutting tool and the roll are thrown towards the collection box 7 arranged on one side. At this time, the intercepting net cylinder 10 on the collection box 7 will block the debris and cutting fluid. Large debris will fall directly into the machine tool below, while powdery debris mixed with cutting fluid will be intercepted by the intercepting net cylinder 10. At the same time, the drive motor 14 synchronously drives multiple rotating drums 9 to rotate through the gear 13. The rotating drums 9 drive the intercepting net cylinder 10 to rotate. When the rotating drum 9 drives the intercepting net cylinder 10 to rotate, the intercepting net cylinder 10 will be intercepted. When the debris interception net cylinder 10 rotates into the collection box 7, the water spray hole 11 on the rotating cylinder 9 is aligned with the water outlet hole 12 on the infusion pipe 8. At this time, the liquid in the infusion pipe 8 will be sprayed out through the water outlet hole 12 and the water spray hole 11, thereby rinsing the interception net cylinder 10 and washing away the powdery debris trapped on it. The washed-away debris flows with the liquid into the bottom of the collection box 7, and finally flows back into the collection tank at the bottom of the machine tool through the drain pipe 16. This greatly reduces the powdery debris adhering to the tool holder 3, which not only facilitates debris collection but also reduces the cleaning burden on the tool holder 3.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A roll cutting device for easy collection of waste materials, comprising a lathe body (1), characterized in that, A support base is fixedly installed on the tool box (2) of the lathe body (1). An attitude adjustment component is fixedly installed on the support base. A collection box (7) is fixedly installed on the attitude adjustment component. The opening side of the collection box (7) is set towards the tool post (3) of the lathe body (1). Several infusion tubes (8) are fixedly installed on the collection box (7). The infusion tubes (8) are used to connect to the water supply device. Several water outlet holes (12) are opened on the side of the infusion tubes (8) facing the collection box (7). A rotating cylinder (9) is coaxially sleeved on each of the infusion tubes (8). Several water spray holes (11) are opened through the surface of the rotating cylinder (9). An intercepting net cylinder (10) is coaxially fixed on the rotating cylinder (9). The rotating cylinder (9) is driven by a drive module.
2. The roll cutting device for easy waste collection according to claim 1, characterized in that, The attitude adjustment assembly includes a telescopic rod (4), a first rotating seat (5), and a second rotating seat (6). One end of the telescopic rod (4) is fixed on the support base, and the other end of the telescopic rod (4) is fixedly installed with the first rotating seat (5). The second rotating seat (6) is fixedly installed on the first rotating seat (5), and the collection box (7) is fixed on the second rotating seat (6).
3. The roll cutting device for easy waste collection according to claim 1, characterized in that, The drive module includes a gear (13) and a drive motor (14). The upper end of each of the rotating drums (9) extends upward through the inner wall of the collection box (7), and a gear (13) is coaxially fixedly installed on the upper end of each of the rotating drums (9). Adjacent gears (13) mesh with each other, and any one of the gears (13) is connected to the drive motor (14).
4. The roll cutting device for easy waste collection according to claim 1, characterized in that, The lower inner wall of the collection box (7) is fixed with a retaining edge (15).
5. The roll cutting device for easy waste collection according to claim 1, characterized in that, The lower inner wall of the collection box (7) is also provided with a drain pipe (16) that communicates with the inside of the box.
6. The roll cutting device for easy waste collection according to claim 1, characterized in that, The intercepting mesh tube (10) is a stainless steel mesh tube.
7. The roll cutting device for easy waste collection according to claim 1, characterized in that, The water outlet holes (12) are arranged at equal intervals along the length of the infusion tube (8).
8. The roll cutting device for easy waste collection according to claim 1, characterized in that, The outer wall of the infusion tube (8) is provided with a wear-resistant layer.