Rust removal device based on steel member machining

Abstract

The utility model relates to the technical field of steel member rust removal, and discloses a rust removal device based on steel member machining, which comprises a base, a collecting component is mounted at the bottom of the base, a moving mechanism is mounted on the outer side of the base, and a rust removal mechanism is mounted on the outer side of the base; the rust removing mechanism comprises a supporting assembly, a lifting assembly, a removing assembly and a grinding assembly, the grinding assembly comprises a third motor, the third motor is fixedly connected to the interior of the base, the output end of the third motor is fixedly connected with a first gear, a rotating shaft is rotationally connected to the interior of the base, and a second gear is fixedly connected to the outer side of the rotating shaft. The first gear and the second gear are connected in a clamped mode, and a first rust removal roller is fixedly connected to the outer side of the rotating shaft. According to the steel member derusting device, the first derusting roller and the second derusting roller are driven to work through cooperation of the third motor, the first gear, the second gear, the rotating shaft, the fifth motor, the connecting shaft and other structures, derusting of the two faces of a steel member is achieved at the same time, and the derusting efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of rust removal technology for steel components, and in particular to a rust removal device based on steel component processing. Background Technology

[0002] Steel components refer to composite steel structural members made of steel plates, angle steel, channel steel, I-beams, and hot-rolled H-beams, cold-bent or welded, and connected by connectors, capable of bearing and transmitting loads. Steel component systems have comprehensive advantages such as light weight, quick installation, short construction period, good seismic performance, and less environmental pollution, leading to their rational and widespread application in the construction engineering field. However, after prolonged use, the surface of steel components will rust, requiring rust removal equipment to remove the rust.

[0003] Existing equipment typically consists of a base, a rust-removing roller, a motor, and other structures. By placing the steel component on the base, the motor drives the rust-removing roller to rotate, pushing the steel component to the bottom of the rust-removing roller. The rust-removing roller then removes rust from the surface of the steel component, thereby improving the service life and structural stability of the steel component.

[0004] However, existing rust removal equipment can only remove rust from one side of a steel component. After the rust removal of this side is completed, the steel component needs to be flipped over to remove rust from the threaded side. This results in more time being spent on rust removal and low efficiency. Therefore, a rust removal device based on steel component processing is proposed to solve the above problems. Summary of the Invention

[0005] To overcome the above shortcomings, this utility model provides a rust removal device based on steel component processing, aiming to improve the problem that existing rust removal equipment can only remove rust from one surface of the steel component, resulting in excessively long rust removal time and low rust removal efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A rust removal device based on steel component processing includes a base, a support column fixedly connected to the bottom of the base, a collection component installed at the bottom of the base, a moving mechanism installed on the outside of the base, and a rust removal mechanism installed on the outside of the base.

[0008] The rust removal mechanism includes a support assembly, a lifting assembly, a removal assembly, and a grinding assembly. The grinding assembly includes a motor three, which is fixedly connected inside the base. A gear one is fixedly connected to the output end of the motor three. A rotating shaft is rotatably connected inside the base. A gear two is fixedly connected to the outside of the rotating shaft. The gear one and gear two are interlocked with each other. A rust removal roller one is fixedly connected to the outside of the rotating shaft.

[0009] As a further description of the above technical solution:

[0010] The support assembly includes a fixed column, which is fixedly connected to the outside of the base. A lifting groove is provided on the outside of the fixed column, and a motor is fixedly connected to the top of the fixed column.

[0011] As a further description of the above technical solution:

[0012] The lifting assembly includes a threaded rod 2, which is fixedly connected to the output end of the motor 4. Another fixed column has a slide rod 2 fixedly connected inside. A slider 1 is threadedly connected to the outside of the threaded rod 2, and a slider 2 is slidably connected to the outside of the slide rod 2. A lifting plate is fixedly connected to the outside of slider 1 and slider 2.

[0013] As a further description of the above technical solution:

[0014] The removal component includes a motor five, which is fixedly connected inside the lifting plate. A connecting shaft is fixedly connected to the output end of the motor five, and a rust removal roller two is fixedly connected to the outside of the connecting shaft.

[0015] As a further description of the above technical solution:

[0016] The moving mechanism includes a transmission assembly, a traction assembly, and a clamping assembly. The transmission assembly includes a motor, which is fixedly connected inside the base. A threaded rod is fixedly connected to the output end of the motor. A connecting plate is threadedly connected to the outer side of the threaded rod, and a sliding rod is slidably connected to the outer side of the connecting plate.

[0017] As a further description of the above technical solution:

[0018] The traction assembly includes a support plate, which is fixedly connected to the top of the connecting plate. A fixing plate is fixedly connected to the top of the support plate. A slide rail is provided on the outer side of the base. A side plate is fixedly connected to the top of the base. A sliding groove is provided on the outer side of the side plate. A fixing seat is slidably connected inside the sliding groove.

[0019] As a further description of the above technical solution:

[0020] The clamping assembly includes a second motor, which is fixedly connected to the top of the fixed base. A bidirectional threaded rod is fixedly connected to the output end of the second motor. The bidirectional threaded rod is rotatably connected to the inside of the fixed plate, and a clamping plate is threadedly connected to the outside of the bidirectional threaded rod.

[0021] As a further description of the above technical solution:

[0022] The collection component includes a rust collection box, which is slidably connected to the bottom of the base. The base has a rust removal hole in the middle and a groove on the top.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the rust removal roller 1 is driven to work by the mutual cooperation of the motor 3, gear 1, gear 2, and rotating shaft, and the rust removal roller 2 is driven to work by the mutual cooperation of the motor 5 and the connecting shaft. The cooperation of the rust removal roller 1 and the rust removal roller 2 enables the simultaneous removal of rust on both sides of the steel component, thereby improving the rust removal efficiency.

[0025] In this invention, the steel components are clamped and fixed by the cooperation of the motor, threaded rod, connecting plate, fixing plate, support plate, bidirectional threaded rod, motor, and clamping plate, so that the steel components will not shift during the rust removal process, thereby avoiding the occurrence of danger. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a rust removal device based on steel component processing proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the rust collection box of a rust removal device based on steel component processing proposed in this utility model;

[0028] Figure 3 This is a cross-sectional schematic diagram of the lifting plate of a rust removal device based on steel component processing proposed in this utility model;

[0029] Figure 4 This is a cross-sectional schematic diagram of the base of a rust removal device based on steel component processing proposed in this utility model;

[0030] Figure 5 This is a cross-sectional schematic diagram of the fixing plate of a rust removal device based on steel component processing proposed in this utility model;

[0031] Figure 6 This is a cross-sectional schematic diagram of the slide rail of a rust removal device based on steel component processing proposed in this utility model.

[0032] Legend:

[0033] 1. Base; 2. Support column; 3. Rust removal hole; 4. Groove; 5. Rust accumulation box; 6. Motor 1; 7. Threaded rod 1; 8. Connecting plate; 9. Slide rod 1; 10. Support plate; 11. Fixing plate; 12. Motor 2; 13. Double-sided threaded rod; 14. Clamping plate; 15. Side plate; 16. Slide groove; 17. Fixing seat; 18. Slide rail; 19. Motor 3; 20. Gear 1; 21. Gear 2; 22. Rotating shaft; 23. Rust removal roller 1; 24. Fixing column; 25. Lifting groove; 26. Motor 4; 27. Threaded rod 2; 28. Slider 1; 29. ​​Lifting plate; 30. Motor 5; 31. Connecting shaft; 32. Rust removal roller 2; 33. Slide rod 2; 34. Slider 2. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Reference Figures 1-4 This utility model provides an embodiment of a rust removal device based on steel component processing, including a base 1, with a support column 2 fixedly connected to the bottom of the base 1. The support column 2 provides support for the base 1, enabling it to better support the equipment for rust removal of steel components. A collection component is installed at the bottom of the base 1 to collect rust chips generated during the rust removal process, facilitating subsequent processing of the rust chips. A moving mechanism is installed on the outside of the base 1 to move the steel components, thereby avoiding dangerous situations during the rust removal process. A rust removal mechanism is installed on the outside of the base 1 to clean rust stains on the surface of the steel components, thereby improving the service life and structural stability of the steel components.

[0036] The rust removal mechanism includes a support assembly, a lifting assembly, a removal assembly, and a grinding assembly. The grinding assembly includes a motor 19, which is fixedly connected inside the base 1. A gear 20 is fixedly connected to the output end of the motor 19. A rotating shaft 22 is rotatably connected inside the base 1. A gear 21 is fixedly connected to the outside of the rotating shaft 22. Gears 20 and 21 are interlocked. A rust removal roller 23 is fixedly connected to the outside of the rotating shaft 22. The motor 19 increases the power, thereby driving gear 20 to rotate. Gear 23 drives... Gear 21 rotates, which drives shaft 22 to rotate, which in turn drives rust removal roller 23 to rotate, thereby cleaning the rust stains at the bottom of the steel component. The support assembly includes a fixed column 24, which is fixedly connected to the outside of the base 1. A lifting groove 25 is provided on the outside of the fixed column 24, and a motor 26 is fixedly connected to the top of the fixed column 24. The base 1 provides support for the fixed column 24 so that it can operate stably, and the fixed column 24 and motor 26 provide support so that the motor 26 can operate stably.

[0037] The lifting assembly includes a threaded rod 27, which is fixedly connected to the output end of a motor 26. A sliding rod 33 is fixedly connected inside another fixed column 24. A slider 28 is threadedly connected to the outside of the threaded rod 27, and a slider 34 is slidably connected to the outside of the sliding rod 33. A lifting plate 29 is fixedly connected to the outside of sliders 28 and 34. Power is provided by the motor 26 to rotate the threaded rod 27, which in turn moves slider 28. Slider 28 then moves the lifting plate 29, allowing the height of the lifting plate 29 to be adjusted according to the height of the steel structure. The sliding rod 33 and slider 34 interact with each other. The auxiliary lifting plate 29 is moved in coordination to prevent displacement during movement. The rust removal component includes a motor 30, which is fixedly connected inside the lifting plate 29. A connecting shaft 31 is fixedly connected to the output end of the motor 30, and a rust removal roller 32 is fixedly connected to the outside of the connecting shaft 31. The motor 30 provides power to drive the connecting shaft 31 to rotate, which in turn drives the rust removal roller 32 to rotate, thereby removing rust from the top of the steel component. Through the cooperation between the various structures of the rust removal mechanism, rust removal can be performed on both sides of the steel component simultaneously, reducing rust removal time and improving rust removal efficiency.

[0038] Reference Figure 1 , Figure 2 , Figure 5 and Figure 6The moving mechanism includes a transmission assembly, a traction assembly, and a clamping assembly. The transmission assembly includes a motor 6, which is fixedly connected inside the base 1. A threaded rod 7 is fixedly connected to the output end of the motor 6. A connecting plate 8 is threadedly connected to the outside of the threaded rod 7. A slide rod 9 is slidably connected to the outside of the connecting plate 8. The base 1 provides support for the motor 6, enabling it to operate stably. The motor 6 provides power to drive the threaded rod 7 to rotate. The cooperation between the threaded rod 7 and the slide rod 9 ensures that the connecting plate 8 will not shift during movement, making its movement more stable.

[0039] The traction assembly includes a support plate 10, which is fixedly connected to the top of the connecting plate 8. A fixed plate 11 is fixedly connected to the top of the support plate 10. The connecting plate 8 provides support for the support plate 10, enabling it to better support the fixed plate 11 for operation. When the connecting plate 8 moves, it can drive the support plate 10 to move, and the support plate 10 drives the fixed plate 11 to move. A slide rail 18 is provided on the outer side of the base 1. A side plate 15 is fixedly connected to the top of the base 1. A slide groove 16 is provided on the outer side of the side plate 15. A fixed seat 17 is slidably connected inside the slide groove 16.

[0040] The clamping assembly includes a second motor 12, which is fixedly connected to the top of a fixed base 17. A sliding groove 16 allows the fixed base 17 to move within the side plate 15, providing support for the second motor 12 and ensuring stable operation. A bidirectional threaded rod 13 is fixedly connected to the output end of the second motor 12. The bidirectional threaded rod 13 is rotatably connected to the inside of a fixed plate 11, and a clamping plate 14 is threadedly connected to the outer side of the bidirectional threaded rod 13. Power from the second motor 12 drives the bidirectional threaded rod 13 to rotate, causing the clamping plate 14 to move within the fixed plate 11. This achieves the clamping and fixing effect on the steel components, preventing displacement during rust removal and reducing the probability of danger during the process. The collection component includes a rust collection box 5, which is slidably connected to the bottom of the base 1. A rust discharge hole 3 is provided in the middle of the base 1, and a groove 4 is provided at the top of the base 1. Rust chips generated during the rust removal process are discharged through the rust discharge hole 3 and collected by the rust collection box 5, facilitating subsequent treatment of the rust chips. The groove 4 allows the rust collection box 5 to be removed from the bottom of the base 1, facilitating the treatment of the rust chips inside the rust collection box 5.

[0041] Working principle: In use, the steel component is placed above the base 1. Motor 2 12 is started, driving the bidirectional threaded rod 13 to rotate. The bidirectional threaded rod 13 drives the clamping plate 14 to move within the fixed plate 11, thereby clamping and fixing the steel component. Motor 1 6 is started, driving the threaded rod 1 7 to rotate. The threaded rod 1 7 drives the connecting plate 8 to move, which in turn drives the support plate 10 to move. The support plate 10 then drives the fixed plate 11 to move, thus moving the steel component on the base 1. When the steel component moves to the rust removal roller 23, motor 3 19 is started, driving gear 1 20 to rotate. Gear 1 20 then drives gear 2 21. The gear 21 rotates, driving the shaft 22 to rotate, which in turn drives the rust-removing roller 23 to rotate, thus removing rust from the bottom of the steel component. Simultaneously, the motor 5 30 starts, driving the connecting shaft 31 to rotate, which in turn drives the rust-removing roller 32 to rotate on the lifting plate 29. The motor 4 26 starts, driving the threaded rod 27 to rotate, which in turn drives the slider 28 to move on the fixed column 24. The slider 28 then drives the lifting plate 29 to move, thus removing rust from the top of the steel component. Rust chips generated during the rust removal process fall from the rust discharge hole 3 into the rust accumulation box 5, facilitating the collection of rust chips for subsequent processing.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rust removal device based on steel component processing, comprising a base (1), characterized in that: The base (1) is fixedly connected to a support column (2), a collection component is installed at the bottom of the base (1), a moving mechanism is installed on the outside of the base (1), and a rust removal mechanism is installed on the outside of the base (1). The rust removal mechanism includes a support assembly, a lifting assembly, a removal assembly, and a grinding assembly. The grinding assembly includes a motor three (19), which is fixedly connected inside the base (1). A gear one (20) is fixedly connected to the output end of the motor three (19). A rotating shaft (22) is rotatably connected inside the base (1). A gear two (21) is fixedly connected to the outside of the rotating shaft (22). The gear one (20) and the gear two (21) are interlocked. A rust removal roller one (23) is fixedly connected to the outside of the rotating shaft (22).

2. The rust removal device based on steel component processing according to claim 1, characterized in that: The support assembly includes a fixed column (24), which is fixedly connected to the outside of the base (1). A lifting groove (25) is provided on the outside of the fixed column (24), and a motor (26) is fixedly connected to the top of the fixed column (24).

3. The rust removal device based on steel component processing according to claim 2, characterized in that: The lifting assembly includes a threaded rod two (27), which is fixedly connected to the output end of the motor four (26). Another fixed column (24) has a slide rod two (33) fixedly connected inside. A slider one (28) is threadedly connected to the outside of the threaded rod two (27). A slider two (34) is slidably connected to the outside of the slide rod two (33). A lifting plate (29) is fixedly connected to the outside of the slider one (28) and the slider two (34).

4. A rust removal device based on steel component processing according to claim 3, characterized in that: The removal component includes a motor five (30), which is fixedly connected inside the lifting plate (29). A connecting shaft (31) is fixedly connected to the output end of the motor five (30), and a rust removal roller two (32) is fixedly connected to the outside of the connecting shaft (31).

5. A rust removal device based on steel component processing according to claim 1, characterized in that: The moving mechanism includes a transmission component, a traction component and a clamping component. The transmission component includes a motor (6), which is fixedly connected inside the base (1). The output end of the motor (6) is fixedly connected to a threaded rod (7). A connecting plate (8) is threadedly connected to the outside of the threaded rod (7), and a sliding rod (9) is slidably connected to the outside of the connecting plate (8).

6. A rust removal device based on steel component processing according to claim 5, characterized in that: The traction assembly includes a support plate (10), which is fixedly connected to the top of the connecting plate (8). A fixing plate (11) is fixedly connected to the top of the support plate (10). A slide rail (18) is provided on the outer side of the base (1). A side plate (15) is fixedly connected to the top of the base (1). A slide groove (16) is provided on the outer side of the side plate (15). A fixing seat (17) is slidably connected inside the slide groove (16).

7. A rust removal device based on steel component processing according to claim 6, characterized in that: The clamping assembly includes a second motor (12), which is fixedly connected to the top of the fixed base (17). The output end of the second motor (12) is fixedly connected to a bidirectional threaded rod (13), which is rotatably connected to the inside of the fixed plate (11). A clamping plate (14) is threadedly connected to the outside of the bidirectional threaded rod (13).

8. A rust removal device based on steel component processing according to claim 1, characterized in that: The collection component includes a rust collection box (5), which is slidably connected to the bottom of the base (1). The base (1) has a rust removal hole (3) in the middle and a groove (4) on the top.

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