Device facilitating machining of pressure reducer shell

By designing a pressure reducer housing processing device with multiple clamps and transmission mechanisms, the problem of traditional devices being unable to process multiple workpieces simultaneously has been solved, achieving efficient and automated synchronous flipping and clamping, thus improving processing efficiency.

CN224182892UActive Publication Date: 2026-05-01WUXI HUAYI POWER VALVE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI HUAYI POWER VALVE CO LTD
Filing Date
2025-05-09
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Traditional pressure reducer housing processing devices have a simple structure and single function, and cannot fix and flip multiple workpieces at the same time, resulting in long processing time and the need for manual intervention, which reduces processing efficiency.

Method used

A device for processing pressure reducer housings was designed. Multiple housings are fixed by multiple clamps, and the housings are rotated by the cooperation of a rotating shaft and bearing seat. The toothed plate and gear in the transmission mechanism are used to achieve synchronous rotation of multiple housings. The sliding seat and slide rail are connected to achieve synchronous processing of multiple housings.

Benefits of technology

This technology enables the simultaneous processing of multiple pressure reducer housings, improving processing efficiency, reducing manual intervention, and enhancing the automation and synchronicity of the processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of pressure reducer shell machining, and particularly relates to a device convenient for pressure reducer shell machining, which comprises a base, one side of the base is fixedly connected with a bearing seat, the inner wall of the inner ring of the bearing seat is fixedly connected with a rotating shaft, and one end of the rotating shaft is provided with a clamp. A supporting frame is fixedly connected to one side of the base, and a transmission mechanism is arranged on one side of the supporting frame; when the fixture is used for machining the pressure reducer shell, the pressure reducer shell in the fixture can be driven to turn over through the matching of the rotating shaft and the bearing seat, the toothed plate and the connecting plate in the transmission mechanism are integrally formed, and the connecting plate is in sliding connection with the sliding rail through the sliding seat, so that the toothed plate can also slide along the sliding rail; due to the fact that the toothed plate is in meshed connection with the gears on the multiple rotating shafts, the toothed plate can drive the pressure reducer shells in the multiple clamps to turn over synchronously while moving transversely, synchronous machining of the multiple pressure reducer shells is achieved, and synchronism is guaranteed.
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Description

A device for facilitating the machining of pressure reducer housings Technical Field

[0001] This utility model relates to the field of pressure regulator housing processing, specifically a device for facilitating pressure regulator housing processing. Background Technology

[0002] A pressure reducer is a device that reduces the pressure of high-pressure gas or liquid to a suitable operating pressure. It is widely used in industries, medical fields, scientific research, and other fields. Its core function is to stabilize the high-pressure input to the required low-pressure output through throttling or regulation mechanisms and maintain pressure stability.

[0003] The pressure reducer housing is an important component of the pressure reducer. Its design, material and manufacturing process directly affect the performance, safety and service life of the pressure reducer. However, most traditional pressure reducer housing processing devices have simple structures and single functions. They can only fix a single workpiece during processing. Because roughing, finishing and inspection need to be completed in steps, the processing time for a single piece is long. In addition, manual intervention is required when flipping the workpiece, which reduces processing efficiency. Summary of the Invention

[0004] To overcome the shortcomings of existing technologies, most traditional pressure reducer housing processing devices have simple structures and single functions. During processing, they can only fix a single workpiece. Because roughing, finishing and inspection need to be completed in steps, the processing time for a single piece is long. In addition, manual intervention is required when flipping the workpiece, which reduces processing efficiency. This utility model proposes a device that facilitates the processing of pressure reducer housings.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a device for processing pressure reducer housing, including a base, a bearing seat fixedly connected to one side of the base, the number of bearing seats being multiple, a rotating shaft fixedly connected to the inner wall of the inner ring of each bearing seat, a clamp provided at one end of the rotating shaft, a support frame fixedly connected to one side of the base, and a transmission mechanism provided on one side of the support frame.

[0006] The transmission mechanism includes a slide rail, one side of which is fixedly connected to one side of a support frame. A sliding seat is slidably connected to the surface of the slide rail. A connecting plate is fixedly connected to one side of the sliding seat. A toothed plate is fixedly connected to one side of the connecting plate. A gear is fixedly connected to the other end of the rotating shaft. The teeth of the toothed plate mesh with the teeth of the gear.

[0007] Preferably, the inner cavity of the support frame is rotatably connected to a turntable, one side of the turntable is fixedly connected to a first connecting shaft, the surface of the first connecting shaft is fixedly connected to a first connecting rod, and one end of the first connecting rod is rotatably connected to a second connecting rod.

[0008] Preferably, a second connecting shaft is fixedly connected to one side of the sliding seat, and the surface of the second connecting shaft is rotatably connected to the inner cavity of the second connecting rod.

[0009] Preferably, a motor is fixedly installed on one side of the support frame, and the output end of the motor is fixedly connected to one side of the turntable.

[0010] Preferably, a limiting rod is fixedly connected to one side of the toothed plate, and a sliding groove is provided on one side of the support frame, with the surface of the limiting rod slidably connected to the inner wall of the sliding groove.

[0011] Preferably, the fixture includes a mounting frame, one side of which is fixedly connected to one end of a rotating shaft. A fixing claw is fixedly connected to the inner wall of the mounting frame, and a positioning rod is fixedly connected to one side of the fixing claw. There are two positioning rods, and a movable claw is slidably connected to the surface of each positioning rod.

[0012] Preferably, a cylinder is fixedly mounted on one side of the mounting bracket, and the output end of the cylinder is fixedly connected to one side of the movable claw.

[0013] The advantages of this utility model are:

[0014] This invention allows for the machining of pressure reducer housings by fixing multiple pressure reducer housings in fixtures. The rotating shaft and bearing seat work together to rotate the pressure reducer housings in the fixtures. The gear plate and connecting plate in the transmission mechanism are integrally formed. The connecting plate is slidably connected to the slide rail via a sliding seat, allowing the gear plate to slide along the slide rail as well. Since the gear plate meshes with gears on multiple rotating shafts, the lateral movement of the gear plate simultaneously rotates multiple pressure reducer housings in the fixtures, enabling simultaneous machining of multiple pressure reducer housings and ensuring synchronicity. This solves the problems of traditional pressure reducer housing machining devices being simple in structure and single in function, only able to fix a single workpiece during machining, requiring separate steps for roughing, finishing, and inspection, resulting in long single-piece machining times, and requiring manual intervention when rotating the workpiece, thus reducing machining efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 is a first perspective view of the overall device of this utility model;

[0017] Figure 2 is a schematic diagram of the toothed plate structure of this utility model;

[0018] Figure 3 is a schematic diagram of the clamp structure of this utility model;

[0019] Figure 4 is a second perspective view of the overall device of this utility model.

[0020] In the diagram: 1. Base; 2. Bearing seat; 3. Rotating shaft; 4. Fixture; 401. Mounting bracket; 402. Fixed claw; 403. Positioning rod; 404. Movable claw; 5. Turntable; 6. Support frame; 7. Transmission mechanism; 701. Slide rail; 702. Sliding seat; 703. Connecting plate; 704. Tooth plate; 705. Gear; 8. First connecting shaft; 9. First connecting rod; 10. Second connecting rod; 11. Second connecting shaft; 12. Motor; 13. Limiting rod; 14. Slide groove; 15. Cylinder. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0022] The present application will be further described in detail below with reference to Figures 1-4.

[0023] This application discloses an apparatus for facilitating the processing of pressure reducer housings. Referring to Figures 1 to 3, an apparatus for facilitating the processing of pressure reducer housings includes a base 1, a bearing seat 2 fixedly connected to one side of the base 1, and multiple bearing seats 2. A rotating shaft 3 is fixedly connected to the inner wall of the inner ring of each bearing seat 2. A clamp 4 is provided at one end of the rotating shaft 3. A support frame 6 is fixedly connected to one side of the base 1, and a transmission mechanism 7 is provided on one side of the support frame 6.

[0024] The transmission mechanism 7 includes a slide rail 701, one side of which is fixedly connected to one side of the support frame 6. A sliding seat 702 is slidably connected to the surface of the slide rail 701. A connecting plate 703 is fixedly connected to one side of the sliding seat 702, and a gear plate 704 is fixedly connected to one side of the connecting plate 703. A gear 705 is fixedly connected to the other end of the rotating shaft 3. The teeth of the gear plate 704 mesh with the teeth of the gear 705. This facilitates the base 1 in the pressure reducer housing processing device to play a major supporting role. The support frame 6 is mainly used for the installation of the transmission mechanism 7 and external equipment. During processing, multiple pressure reducer housings can be processed separately. The pressure reducer housing in the fixture 4 can be rotated by the cooperation of the rotating shaft 3 and the bearing seat 2. The toothed plate 704 and the connecting plate 703 in the transmission mechanism 7 are integrally formed. The connecting plate 703 is slidably connected to the slide rail 701 through the sliding seat 702, so that the toothed plate 704 can also slide along the slide rail 701. Since the toothed plate 704 is meshed with the gears 705 on multiple rotating shafts 3, the toothed plate 704 can drive multiple pressure reducer housings in the fixture 4 to rotate synchronously while moving laterally, thereby realizing the synchronous processing of multiple pressure reducer housings, ensuring synchronicity and improving efficiency.

[0025] Referring to Figures 1 and 4, a turntable 5 is rotatably connected to the inner cavity of the support frame 6. A first connecting shaft 8 is fixedly connected to one side of the turntable 5. A first connecting rod 9 is fixedly connected to the surface of the first connecting shaft 8. A second connecting rod 10 is rotatably connected to one end of the first connecting rod 9. A second connecting shaft 11 is fixedly connected to one side of the sliding seat 702. The surface of the second connecting shaft 11 is rotatably connected to the inner cavity of the second connecting rod 10. A motor 12 is fixedly installed on one side of the support frame 6. The output end of the motor 12 is fixedly connected to one side of the turntable 5. Through the turntable 5, the motor 12 can drive the first connecting rod 9 on the surface of the first connecting shaft 8 to rotate. While the first connecting rod 9 rotates, the other end drives the second connecting rod 10 to swing. Since the other end of the second connecting rod 10 can rotate along the surface of the second connecting shaft 11, the second connecting rod 10 pulls the toothed plate 704 to slide automatically along the slide rail 701 under the transmission of the first connecting rod 9, improving automation efficiency. Furthermore, the continuous rotation of the turntable 5 allows the toothed plate 704 to perform periodic reciprocating movements.

[0026] Referring to Figure 4, a limiting rod 13 is fixedly connected to one side of the toothed plate 704, and a sliding groove 14 is provided on one side of the support frame 6. The surface of the limiting rod 13 is slidably connected to the inner wall of the sliding groove 14. Through the setting of the limiting rod 13, the limiting rod 13 and the toothed plate 704 are fixedly connected as one unit. While the toothed plate 704 slides along the slide rail 701, the limiting rod 13 can slide along the inner wall of the sliding groove 14, further improving the stability of the toothed plate 704 when sliding.

[0027] Referring to Figure 3, the fixture 4 includes a mounting frame 401. One side of the mounting frame 401 is fixedly connected to one end of the rotating shaft 3. A fixed claw 402 is fixedly connected to the inner wall of the mounting frame 401. A positioning rod 403 is fixedly connected to one side of the fixed claw 402. There are two positioning rods 403. A movable claw 404 is slidably connected to the surface of the positioning rod 403. A cylinder 15 is fixedly mounted on one side of the mounting frame 401. The output end of the cylinder 15 is fixedly connected to one side of the movable claw 404. Through the fixture 4, the mounting frame 401 plays a major supporting and connecting role. The cylinder 15 can push the movable claw 404 closer to the fixed claw 402 to clamp and fix the pressure reducer housing. The movable claw 404 ensures the stability of the cylinder 15 when it is pushed by the positioning rod 403.

[0028] Working principle: The base 1 provides the main support, and the support frame 6 is mainly used for the installation of the transmission mechanism 7 and external equipment. During processing, multiple pressure reducer housings can be fixed in the fixture 4. The pressure reducer housings in the fixture 4 can be rotated by the cooperation of the rotating shaft 3 and the bearing seat 2. The gear plate 704 and the connecting plate 703 in the transmission mechanism 7 are integrally formed. The connecting plate 703 is slidably connected to the slide rail 701 through the sliding seat 702, so that the gear plate 704 can also slide along the slide rail 701. The motor 12 can drive the first connecting rod 9 on the surface of the first connecting shaft 8 to rotate. The first connecting rod 9 rotates simultaneously with the first connecting shaft 8. The other end drives the second connecting rod 10 to swing. Since the other end of the second connecting rod 10 can rotate along the surface of the second connecting shaft 11, the second connecting rod 10 pulls the toothed plate 704 to slide automatically along the slide rail 701 under the transmission of the first connecting rod 9, improving automation efficiency. The continuous rotation of the turntable 5 allows the toothed plate 704 to perform periodic reciprocating movements. Since the toothed plate 704 is meshed with gears 705 on multiple rotating shafts 3, the toothed plate 704 can drive the pressure reducer housings in multiple clamps 4 to rotate synchronously while moving laterally, thereby realizing the synchronous processing of multiple pressure reducer housings and ensuring synchronicity, thus improving efficiency.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A device for facilitating the processing of pressure reducer housings, characterized in that: The system includes a base (1), one side of which is fixedly connected to a bearing seat (2). There are multiple bearing seats (2). The inner ring of each bearing seat (2) is fixedly connected to a rotating shaft (3). One end of the rotating shaft (3) is provided with a clamp (4). One side of the base (1) is fixedly connected to a support frame (6). One side of the support frame (6) is provided with a transmission mechanism (7). The transmission mechanism (7) includes a slide rail (701). One side of the slide rail (701) is fixedly connected to one side of the support frame (6). A sliding seat (702) is slidably connected to the surface of the slide rail (701). One side of the sliding seat (702) is fixedly connected to a connecting plate (703). One side of the connecting plate (703) is fixedly connected to a toothed plate (704). The other end of the rotating shaft (3) is fixedly connected to a gear (705). The teeth of the toothed plate (704) mesh with the teeth of the gear (705).

2. The apparatus for facilitating the processing of pressure regulator housings according to claim 1, characterized in that: The inner cavity of the support frame (6) is rotatably connected to a turntable (5), and a first connecting shaft (8) is fixedly connected to one side of the turntable (5). A first connecting rod (9) is fixedly connected to the surface of the first connecting shaft (8), and a second connecting rod (10) is rotatably connected to one end of the first connecting rod (9).

3. The apparatus for facilitating the processing of pressure regulator housings according to claim 2, characterized in that: A second connecting shaft (11) is fixedly connected to one side of the sliding seat (702), and the surface of the second connecting shaft (11) is rotatably connected to the inner cavity of the second connecting rod (10).

4. The apparatus for facilitating the processing of pressure regulator housings according to claim 2, characterized in that: A motor (12) is fixedly installed on one side of the support frame (6), and the output end of the motor (12) is fixedly connected to one side of the turntable (5).

5. The apparatus for facilitating the processing of pressure reducer housings according to claim 1, characterized in that: A limiting rod (13) is fixedly connected to one side of the toothed plate (704), and a sliding groove (14) is provided on one side of the support frame (6). The surface of the limiting rod (13) is slidably connected to the inner wall of the sliding groove (14).

6. The apparatus for facilitating the processing of pressure regulator housings according to claim 1, characterized in that: The clamp (4) includes a mounting bracket (401), one side of which is fixedly connected to one end of the rotating shaft (3). A fixing claw (402) is fixedly connected to the inner wall of the mounting bracket (401). A positioning rod (403) is fixedly connected to one side of the fixing claw (402). There are two positioning rods (403). A movable claw (404) is slidably connected to the surface of the positioning rod (403).

7. The apparatus for facilitating the processing of pressure regulator housings according to claim 6, characterized in that: A cylinder (15) is fixedly mounted on one side of the mounting bracket (401), and the output end of the cylinder (15) is fixedly connected to one side of the movable claw (404).