Brushing test robot

Abstract

The utility model discloses a painting test robot which comprises a machine frame, a test face is arranged on the machine frame, a wind-up roll, a clamping jaw unit and a three-dimensional moving mechanism are arranged on one side, corresponding to the test face, of the machine frame, the three-dimensional moving mechanism is arranged on the machine frame and connected with the clamping jaw unit, and the clamping jaw unit comprises a fixing plate, a mounting plate and a fixing clamping jaw. The fixing plate is connected with the three-dimensional moving mechanism, the fixing clamping jaw is fixedly arranged on the mounting plate, a brushing device is arranged between the fixing plate and the mounting plate and comprises at least two driving shafts, the two driving shafts are perpendicular to each other and used for driving the mounting plate to rotate with the corresponding driving shafts as the axis, and a weighing module is arranged on the mounting plate. The detection end of the weighing module is provided with a connecting piece and is connected with the brush through the connecting piece, and the brushing device is arranged to enable the fixed clamping jaw to obtain a larger motion range, so that the motion range of the brush can be improved after the brush is clamped by the fixed clamping jaw, and the simulation authenticity and the reliability of a test result are improved.

Description

Technical Field

[0001] This utility model relates to the field of coating testing technology, and more specifically to a coating testing robot. Background Technology

[0002] In the decoration process, brushes are widely used as an important painting tool due to their flexibility. However, due to the influence of the medium being painted and the material of the brush itself, the application areas and painting effects of different brushes and mediums vary significantly. Therefore, it is necessary to test the combination of the two to obtain better results.

[0003] To address this, current coating testing machines generally connect a brush dipped in the medium to a three-dimensional moving device. The three-dimensional moving device then moves the brush across the test paper to achieve the testing effect. However, due to differences in the dipping method, brushing angle, and pressure applied by different operators during actual use, the accuracy of the test results is poor, and therefore needs improvement. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a coating test robot to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A coating test robot, comprising:

[0007] A frame, on which a test surface is provided, and a take-up roller is provided on one side of the frame corresponding to the test surface;

[0008] A gripper unit and a three-dimensional moving mechanism are provided. The three-dimensional moving mechanism is mounted on the frame and connected to the gripper unit. The three-dimensional moving mechanism is used to drive the gripper unit to move in three dimensions.

[0009] The gripper unit includes a fixed plate, a mounting plate, and a fixed gripper. The fixed plate is connected to the three-dimensional moving mechanism, and the fixed gripper is fixedly mounted on the mounting plate. A brushing device is provided between the fixed plate and the mounting plate and is connected to each other through the brushing device. The brushing device includes at least two drive shafts. The two drive shafts are perpendicular to each other and are used to drive the mounting plate to rotate around the corresponding drive shaft as an axis. A weighing module is provided on the mounting plate. The detection end of the weighing module is provided with a connector and is connected to the brush through the connector.

[0010] As a further improvement of this utility model, the coating device includes a first motor and a second motor, and the two drive shafts are the output shafts of the first motor and the second motor, respectively. The output end of the first motor is connected to a rotating base and is used to drive the rotating base to rotate. The second motor is connected to the rotating base, and the output end of the second motor is connected to a mounting plate and is used to drive the mounting plate to rotate.

[0011] As a further improvement of this utility model, the output end of the second motor is hinged to the mounting plate, and the output end of the second motor is provided with a fixed clamping block and a regulating cylinder is connected through the fixed clamping block. The output end of the regulating cylinder is hinged to the mounting plate, and the regulating cylinder extends and retracts to drive the mounting plate to swing relative to the second motor.

[0012] As a further improvement of this utility model, the connecting member is a hook.

[0013] As a further improvement of this utility model, a third motor is provided on the mounting plate, and the output end of the third motor is connected to the weighing module.

[0014] As a further improvement of this utility model, the fixed plate is provided with a limit switch, and the rotating base is provided with a detection plate corresponding to the limit switch.

[0015] As a further improvement of this utility model, the frame is provided with a feeding roller, and the feeding roller and the winding roller are respectively arranged on both sides of the test surface.

[0016] As a further improvement of this utility model, the frame is provided with a vision unit corresponding to the test surface, and the vision unit is used to acquire the image of the test surface.

[0017] As a further improvement of this utility model, the frame is provided with a lifting assembly and is connected to the test surface through the lifting assembly. The lifting assembly is used to drive the test surface to rise and fall.

[0018] As a further improvement of this utility model, the frame is provided with a paper pressing device corresponding to the test surface, and the paper pressing device includes at least two symmetrically arranged paper pressing surfaces.

[0019] The beneficial effects of this utility model are:

[0020] 1. By setting up the coating device, the fixed gripper can be given a greater range of motion, thereby increasing the brush's mobility after the fixed gripper holds the brush, thus improving the realism of the simulation and the reliability of the test results.

[0021] 2. The weighing module allows for the detection of brush weight after a single coating segment, thereby determining the amount of medium used in that segment. This eliminates the need to disassemble the brush, facilitating multiple tests. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall installation of this utility model;

[0023] Figure 2 This is a schematic diagram of the gripper unit of this utility model.

[0024] Reference numerals: 1. Frame; 2. Test surface; 3. Take-up roller; 4. Handwheel; 5. Feed roller; 6. Lifting assembly; 7. Paper pressing device; 8. Material cylinder; 9. Liquid level monitoring device; 10. Vision unit; 11. Gripper unit; 12. Three-dimensional moving mechanism; 13. Fixing plate; 14. Mounting plate; 15. Fixed gripper; 16. Coating device; 17. Weighing module; 18. Connector; 19. First motor; 20. Second motor; 21. Rotary seat; 22. Reducer; 23. Fixed clamping block; 24. Control cylinder; 25. Third motor; 26. Rotating shaft; 27. Buffer spring; 28. Limit switch; 29. ​​Detection plate. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Identical components are indicated by the same reference numerals.

[0026] like Figure 1-2 As shown, a coating test robot includes: a frame 1, a test surface 2 on the frame 1, the test surface 2 being a plate, and a take-up roller 3 on one side of the frame 1 corresponding to the test surface 2. In this embodiment, a handwheel 4 is provided at one end of the take-up roller 3, and the take-up action is achieved by manually rotating the handwheel 4. In another embodiment, one end of the take-up roller 3 can be driven by a motor to achieve automatic take-up.

[0027] Furthermore, the frame 1 is also equipped with a feeding roller 5. The feeding roller 5 and the winding roller 3 are respectively arranged on both sides of the test surface 2. When in use, the test paper roll is placed on the feeding roller 5, and one end of the test paper passes over the test surface 2 and is wound on the winding roller 3.

[0028] By using the feed roller 5 in conjunction with the take-up roller 3, the test paper can be made more stable on the test surface 2, reducing wrinkles and facilitating testing.

[0029] Furthermore, the frame 1 is equipped with a lifting assembly 6 and is connected to the test surface 2 through the lifting assembly 6. The lifting assembly 6 is used to drive the test surface 2 to rise and fall.

[0030] Specifically, the lifting component 6 is a lifting cylinder, which is installed inside the machine body, and the lifting cylinder end is connected to the test surface 2.

[0031] By setting up the lifting component 6, the height of the test surface 2 can be adjusted according to the test requirements.

[0032] Furthermore, the frame 1 is provided with a paper pressing device 7 corresponding to the test surface 2. The paper pressing device 7 includes at least two symmetrically arranged paper pressing surfaces. In this embodiment, the number of paper pressing surfaces is 4, and the 4 paper pressing surfaces are arranged on the side of the test surface 2. Two of the paper pressing surfaces are connected to the test surface 2, and the other two paper pressing surfaces are arranged on the frame 1.

[0033] Specifically, the paper pressing device 7 also includes a control cylinder connected to the paper pressing surface. During use, the control cylinder controls the raising and lowering of the paper pressing surface to achieve the effect of fixing and loosening the test paper on the test surface 2.

[0034] Furthermore, the frame 1 is provided with a material cylinder 8 and a liquid level monitoring device 9 is provided corresponding to the material cylinder 8. The liquid level monitoring device 9 is used to monitor the liquid level height of the medium in the material cylinder 8 in order to determine the remaining capacity.

[0035] Furthermore, the rack 1 is provided with a vision unit 10 corresponding to the test surface 2. The vision unit 10 is used to acquire images of the test surface 2. In this embodiment, the vision unit 10 is specifically a camera, which is set above the test surface 2 and the lens corresponds to the test surface 2. The setting of the vision unit 10 can facilitate the acquisition and storage of images of each test for subsequent comparison and reference.

[0036] Furthermore, it also includes a gripper unit 11 and a three-dimensional moving mechanism 12. The three-dimensional moving mechanism 12 is disposed on the frame 1 and connected to the gripper unit 11. The three-dimensional moving mechanism 12 is used to drive the gripper unit 11 to move in three dimensions. The three-dimensional moving mechanism 12 is existing technology and specifically adopts a motor-driven method in conjunction with a slide rail, which will not be described in detail here.

[0037] Specifically, the gripper unit 11 includes a fixed plate 13, a mounting plate 14, and a fixed gripper 15. The fixed plate 13 is connected to the three-dimensional moving mechanism 12, specifically to the Z-axis drive component in the three-dimensional moving mechanism 12. The fixed gripper 15 is fixedly mounted on the mounting plate 14. In this embodiment, the fixed gripper 15 is specifically a pneumatic gripper, which includes two symmetrically arranged gripper arms. The two gripper arms are controlled by air pressure to move closer or further apart to achieve gripping and releasing. This pneumatic gripper is existing technology and will not be described in detail here. A coating device 16 is provided between the fixed plate 13 and the mounting plate 14 and is connected to each other through the coating device 16. The coating device 16 includes at least two drive shafts, which are perpendicular to each other and are used to drive the mounting plate 14 to rotate around the corresponding drive shaft as the axis.

[0038] By setting up two drive shafts, the relative angle and position of the mounting plate 14 and the fixed plate 13 can be adjusted, which in turn works with the three-dimensional moving mechanism 12 to improve the realism of the simulation and simulate the brushing effect of the brush at different angles and directions.

[0039] Furthermore, a weighing module 17 is provided on the mounting plate 14, and a connector 18 is provided at the detection end of the weighing module 17 and connected to the brush through the connector 18.

[0040] During use, the initial weight of the brush is recorded by the weighing module 17. The brush is then moved to the material cylinder 8 by the three-dimensional moving mechanism 12. At this time, the brush angle and direction can be adjusted by the drive shaft, and the three-dimensional moving mechanism 12 is used to complete the dipping action. The weighing module 17 can record the amount of material dipped by the brush during this dipping action. The brush is then moved to the test surface 2 by the three-dimensional moving mechanism 12. The brushing effect at different angles, distances, and directions is achieved by the three-dimensional moving mechanism 12 and the two drive shafts. After a single section of brushing is completed, the brush is separated from the test paper, and the change in brush weight is detected by the weighing module 17 to complete the detection of the amount of medium consumed.

[0041] During the weighing module 17's testing process, the pneumatic gripper releases its grip on the brush, allowing the weighing module 17 to complete the weight test of the brush via the connector 18. After the test is completed, the pneumatic gripper re-grips the brush for testing.

[0042] Specifically, the coating device 16 includes a first motor 19 and a second motor 20. In this embodiment, both the first motor 19 and the second motor 20 are servo motors. The two drive shafts are the output shafts of the first motor 19 and the second motor 20, respectively. The output end of the first motor 19 is provided with a reducer 22 and is connected to the rotating base 21 through the reducer 22. The first motor 19 is used to drive the rotating base 21 to rotate. The second motor 20 is connected to the rotating base 21, and the output end of the second motor 20 is connected to the mounting plate 14 and is used to drive the mounting plate 14 to rotate.

[0043] The first motor 19 and the second motor 20 are configured to achieve two-axis drive of the mounting plate 14, thereby ensuring the flexibility of the mounting plate 14.

[0044] Furthermore, the output end of the second motor 20 is hinged to the mounting plate 14, and the output end of the second motor 20 is provided with a fixed clamping block 23 and a regulating cylinder 24 is connected through the fixed clamping block 23. The output end of the regulating cylinder 24 is hinged to the mounting plate 14, and the regulating cylinder 24 extends and retracts to drive the mounting plate 14 to swing relative to the second motor 20.

[0045] By adjusting the hinge of the cylinder 24 in conjunction with the mounting plate 14, the tilt of the mounting plate 14 can be controlled, thereby further expanding the adjustment range of the mounting plate 14 and improving the simulation realism.

[0046] Preferably, connector 18 is a hook.

[0047] The hook connects to the brush through pre-drilled holes, making it easy to install and remove the brush.

[0048] Preferably, a third motor 25 is provided on the mounting plate 14, and the output end of the third motor 25 is connected to the weighing module 17.

[0049] Specifically, the third motor 25 is a servo motor. The output end of the servo motor is equipped with a rotating shaft 26 and is connected to the weighing module 17 through the rotating shaft 26. The rotating shaft 26 is equipped with a buffer spring 27, which can prevent the pneumatic gripper from damaging the weighing module 17 when it grips the brush.

[0050] The addition of a third motor 25 further enhances the brush's mobility, thereby improving the realism of the simulation test.

[0051] Preferably, the fixed plate 13 is provided with a limit switch 28, and the rotary seat 21 is provided with a detection plate 29 corresponding to the limit switch 28.

[0052] The limit switch 28 can prevent the rotary table 21 from moving excessively and causing a collision, thereby improving test safety.

[0053] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A painting test robot, characterized by, include: A frame (1) is provided with a test surface (2), and a take-up roller (3) is provided on one side of the frame (1) corresponding to the test surface (2); The gripper unit (11) and the three-dimensional moving mechanism (12) are provided on the frame (1) and connected to the gripper unit (11). The three-dimensional moving mechanism (12) is used to drive the gripper unit (11) to move in three dimensions. The gripper unit (11) includes a fixed plate (13), a mounting plate (14), and a fixed gripper (15). The fixed plate (13) is connected to the three-dimensional moving mechanism (12). The fixed gripper (15) is fixedly mounted on the mounting plate (14). A brushing device (16) is provided between the fixed plate (13) and the mounting plate (14) and is connected to each other through the brushing device (16). The brushing device (16) includes at least two drive shafts. The two drive shafts are perpendicular to each other and are used to drive the mounting plate (14) to rotate around the corresponding drive shaft as the axis. A weighing module (17) is provided on the mounting plate (14). The weighing module (17) has a connecting piece (18) at its detection end and is connected to the brush through the connecting piece (18).

2. A paint brushing test robot according to claim 1, characterized in that The coating device (16) includes a first motor (19) and a second motor (20). The two drive shafts are the output shafts of the first motor (19) and the second motor (20), respectively. The output end of the first motor (19) is connected to a rotating base (21) and is used to drive the rotating base (21) to rotate. The second motor (20) is connected to the rotating base (21), and the output end of the second motor (20) is connected to the mounting plate (14) and is used to drive the mounting plate (14) to rotate.

3. A paint brushing test robot according to claim 2, characterized in that The output end of the second motor (20) is hinged to the mounting plate (14). The output end of the second motor (20) is provided with a fixed clamp (23) and a regulating cylinder (24) is connected through the fixed clamp (23). The output end of the regulating cylinder (24) is hinged to the mounting plate (14). The regulating cylinder (24) extends and retracts to drive the mounting plate (14) to swing relative to the second motor (20).

4. A paint brushing test robot according to claim 1, characterized in that The connector (18) is a hook.

5. A painting test robot according to claim 1, characterized in that The mounting plate (14) is equipped with a third motor (25), and the output end of the third motor (25) is connected to the weighing module (17).

6. A coating testing robot according to claim 2, characterized in that, The fixed plate (13) is provided with a limit switch (28), and the rotating base (21) is provided with a detection plate (29) corresponding to the limit switch (28).

7. A paint brushing test robot according to claim 1, wherein, The frame (1) is provided with a feeding roller (5), and the feeding roller (5) and the winding roller (3) are respectively arranged on both sides of the test surface (2).

8. A paint brushing test robot according to claim 1, characterized in that The frame (1) is provided with a vision unit (10) corresponding to the test surface (2), and the vision unit (10) is used to acquire the image of the test surface (2).

9. A paint brushing test robot according to claim 1, wherein, The frame (1) is provided with a lifting assembly (6) and is connected to the test surface (2) through the lifting assembly (6). The lifting assembly (6) is used to drive the test surface (2) to rise and fall.

10. A coating testing robot according to claim 1, characterized in that, The frame (1) is provided with a paper pressing device (7) corresponding to the test surface (2), and the paper pressing device (7) includes at least two symmetrically arranged paper pressing surfaces.

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