Edge trimmer for external wall insulation board production

Abstract

The utility model relates to the technical field of insulation board production, in particular to an outer wall insulation board production edge trimmer which comprises a drum-type conveyor, a position adjusting mechanism is arranged on the drum-type conveyor and used for adjusting the position of an insulation board, and an edge trimming mechanism is arranged on the drum-type conveyor and used for trimming the insulation board. The position adjusting mechanism comprises a main body assembly which comprises a frame body fixed to the bottom of the drum-type conveyor, a supporting piece is arranged in the drum-type conveyor and used for supporting an insulation board, and a reinforcing frame is fixed to the upper end in the frame body; the lifting assembly is arranged on the frame body and used for controlling the supporting piece to ascend and descend; the rotating assembly is arranged on the lifting assembly and used for controlling the supporting piece to rotate; the positioning assembly is arranged on the drum-type conveyor and is used for positioning the insulation board; the lifting assembly comprises a bottom frame fixed to the lower end in the frame body. Automatic trimming is achieved, manual intervention is reduced, and the machining quality is improved.

Description

A trimming machine for producing exterior wall insulation boards Technical Field

[0001] This utility model relates to the field of insulation board production technology, specifically to an edge trimming machine for exterior wall insulation board production. Background Technology

[0002] The exterior wall insulation board, also known as the Horizon Building Exterior Wall Decoration Integrated Board, is produced by laminating multiple layers of raw materials with a special adhesive. After the insulation board is laminated, any excess adhesive around the edges needs to be trimmed to ensure the insulation board's performance in the future.

[0003] According to CN219380783U, a trimming machine for producing exterior wall insulation boards is disclosed. This technology discloses "an exterior wall insulation board trimming machine, including an operating table, with guide rail grooves at both ends of the operating table, a motor slidingly connected in the guide rail grooves, a trimming turntable connected to the output shaft of the motor, first connecting plates vertically arranged on both sides of the operating table, a second connecting plate horizontally arranged connected to the top of the two first connecting plates, and an electric push rod arranged at the bottom center of the second connecting plate, the electric push rod pointing vertically downwards, and a pressure plate connected to its power output end." This technology has the technical effect of "the motors at both ends of the exterior wall insulation board work simultaneously, and the trimming turntable is used to trim both sides of the exterior wall insulation board at the same time, improving work efficiency."

[0004] Existing exterior wall insulation board trimming machines have significant operational limitations, mainly in the following aspects: First, the production process requires manual handling of the boards to the processing table, which not only increases the labor intensity of workers but also reduces production efficiency, especially when processing large or heavy boards; furthermore, the angle of the boards cannot be adjusted after they are placed on the processing table, which severely limits processing flexibility. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this utility model provides an edge trimming machine for the production of exterior wall insulation boards, which features automated edge trimming, reduced manual intervention, and improved processing quality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a trimming machine for producing exterior wall insulation boards, comprising a roller conveyor, a position adjustment mechanism for adjusting the position of the insulation boards, and a trimming mechanism for trimming the insulation boards. The position adjustment mechanism includes:

[0007] The main components include a frame fixed to the bottom of the roller conveyor, with a support inside the roller conveyor for supporting the insulation board, and a reinforcing frame fixed to the upper part of the frame.

[0008] A lifting assembly, mounted on the frame, is used to control the lifting of the support components.

[0009] A rotating component, mounted on the lifting component, is used to control the rotation of the support member;

[0010] A positioning component is installed on a roller conveyor and used to position the insulation board.

[0011] Preferably, the lifting assembly includes a base frame fixed inside the lower end of the frame body, with screw jacks installed at the four corners inside the base frame, and adjacent screw jacks connected by a drive shaft. A geared motor is installed on the base frame to drive the screw jacks.

[0012] Preferably, the rotating assembly includes a rotary worktable fixed on the screw jack, and a bracket is fixed to the upper end of the rotary worktable.

[0013] Preferably, the support includes a main frame fixed to the upper end of the bracket, a plurality of rollers rotatably installed inside the main frame, and sub-frames fixed to the outer walls at both ends of the main frame, with rollers rotatably installed inside the sub-frames.

[0014] Preferably, the positioning component includes mounting brackets fixed to the four corners of the outer wall of the roller conveyor, a servo motor is mounted on the mounting bracket, a positioning rod is fixed to the output end of the servo motor, and a positioning wheel is rotatably mounted on the other end of the positioning rod.

[0015] Preferably, the trimming mechanism includes a gantry frame fixed between the two ends of the top of the roller conveyor, a transverse linear guide rail is installed on the gantry frame, a longitudinal linear guide rail is installed on the slider of the transverse linear guide rail, and a trimming machine is installed on the slider of the longitudinal linear guide rail.

[0016] Beneficial effects

[0017] This utility model provides a trimming machine for producing exterior wall insulation boards. Compared with the prior art, it has the following advantages:

[0018] 1. The insulation board can be fed onto the roller conveyor via a conveyor belt, and then onto the support component via the roller conveyor. The insulation board on the support component is then raised slightly by the lifting component, and the angle of the insulation board on the support component is adjusted by the rotating component. The insulation board on the support component is then lowered by the lifting component, and the insulation board is positioned by the positioning component. Finally, the insulation board is trimmed by the trimming mechanism, realizing automated trimming, reducing manual intervention, and improving processing quality.

[0019] 2. After the insulation board is moved onto the support and the angle is adjusted, the servo motor drives the positioning rod to rotate inward, so that the positioning wheel on the positioning rod contacts the insulation board, thereby positioning the insulation board and preventing displacement during the trimming process. After the trimming is completed, the servo motor drives the positioning rod to rotate outward to avoid motion interference to the conveying of the insulation board. Attached Figure Description

[0020] Figure 1 is a three-dimensional structural diagram of this utility model;

[0021] Figure 2 is a schematic diagram of the position adjustment mechanism in this utility model;

[0022] Figure 3 is a structural schematic diagram of the main components in this utility model;

[0023] Figure 4 is a structural schematic diagram of the support member in this utility model;

[0024] Figure 5 is a structural schematic diagram of the lifting component in this utility model;

[0025] Figure 6 is a schematic diagram of the rotating component in this utility model;

[0026] Figure 7 is a schematic diagram of the positioning component in this utility model.

[0027] In the diagram: 1. Roller conveyor; 2. Position adjustment mechanism; 21. Main component; 211. Frame; 212. Support component; 2121. Main frame; 2122. Roller; 2123. Sub-frame; 2124. Roller; 213. Reinforcing frame; 22. Lifting component; 221. Base frame; 222. Screw jack; 223. Drive shaft; 224. Gear motor; 23. Rotating component; 231. Rotary worktable; 232. Bracket; 24. Positioning component; 241. Mounting frame; 242. Servo motor; 243. Positioning rod; 244. Positioning wheel; 3. Trimming mechanism; 31. Gantry frame; 32. Transverse linear guide rail; 33. Longitudinal linear guide rail; 34. Trimming machine. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please refer to Figures 1-7. This utility model provides a technical solution: a trimming machine for producing exterior wall insulation boards, including a roller conveyor 1, a position adjustment mechanism 2 for adjusting the position of the insulation board, and a trimming mechanism 3 for trimming the insulation board. The position adjustment mechanism 2 includes:

[0030] The main component 21 includes a frame 211 fixed to the bottom of the roller conveyor 1. The roller conveyor 1 is provided with a support 212 for supporting the insulation board. A reinforcing frame 213 is fixed to the upper part of the frame 211.

[0031] The lifting assembly 22 is mounted on the frame 211 and is used to control the lifting of the support member 212;

[0032] Rotating component 23 is mounted on lifting component 22 and is used to control the rotation of support member 212;

[0033] Positioning component 24 is mounted on roller conveyor 1 and used to position the insulation board.

[0034] In this embodiment, the insulation board can be fed onto the roller conveyor 1 via a conveyor belt, and then onto the support member 212 via the roller conveyor 1. The insulation board on the support member 212 is then raised slightly by the lifting component 22, and the angle of the insulation board on the support member 212 is adjusted by the rotating component 23. The insulation board on the support member 212 is then lowered by the lifting component 22, and the insulation board is positioned by the positioning component 24. Finally, the insulation board is trimmed by the trimming mechanism 3, thereby achieving automated trimming, reducing manual intervention, and improving processing quality.

[0035] Specifically, the lifting assembly 22 includes a base frame 221 fixed inside the lower end of the frame 211. Screw jacks 222 are installed at the four corners inside the base frame 221, and adjacent screw jacks 222 are connected by a drive shaft 223. A geared motor 224 is installed on the base frame 221 and is used to drive the screw jacks 222.

[0036] In this embodiment, the output end of the geared motor 224 drives the transmission shaft 223 to control the lifting of the screw jack 222, so that the screw jack 222 drives the insulation plate on the support member 212 to lift slightly through the rotating component 23.

[0037] Specifically, the rotating assembly 23 includes a rotary worktable 231 fixed on the screw jack 222, and a bracket 232 is fixed on the upper end of the rotary worktable 231.

[0038] In this embodiment, the rotating worktable 231 drives the support bracket 232 to rotate the insulation plate on the support member 212.

[0039] Specifically, the support member 212 includes a main frame 2121 fixed to the upper end of the bracket 232, several rollers 2122 rotatably installed inside the main frame 2121, and a secondary frame 2123 fixed to the outer walls at both ends of the main frame 2121, with rollers 2124 rotatably installed inside the secondary frame 2123.

[0040] In this embodiment, the insulation board is supported by the support member 212, which enables the insulation board to be lifted or rotated. Furthermore, the rollers 2122 and the drum 2124 ensure smooth transport of the insulation board.

[0041] Specifically, the positioning component 24 includes mounting brackets 241 fixed to the four corners of the outer wall of the roller conveyor 1. A servo motor 242 is mounted on the mounting bracket 241. A positioning rod 243 is fixed to the output end of the servo motor 242. A positioning wheel 244 is rotatably mounted on the other end of the positioning rod 243.

[0042] In this embodiment, after the insulation board is moved onto the support 212 and the angle is adjusted, the output end of the servo motor 242 drives the positioning rod 243 to rotate inward, so that the positioning wheel 244 on the positioning rod 243 contacts the insulation board, thereby positioning the insulation board and preventing displacement during the trimming process. After the trimming is completed, the output end of the servo motor 242 drives the positioning rod 243 to rotate outward, avoiding motion interference to the conveying of the insulation board.

[0043] Specifically, the trimming mechanism 3 includes a gantry frame 31 fixed between the two ends of the top of the roller conveyor 1. A transverse linear guide rail 32 is installed on the gantry frame 31. A longitudinal linear guide rail 33 is installed on the slider of the transverse linear guide rail 32. A trimming machine 34 is installed on the slider of the longitudinal linear guide rail 33.

[0044] In this embodiment, the horizontal linear guide rail 32 drives the vertical linear guide rail 33 to move the trimming machine 34, and the motor in the trimming machine 34 drives the cutter head to cut, trim or mill the edge of the insulation board.

[0045] The working principle and usage process of this utility model are as follows: First, the insulation board can be fed into the roller conveyor 1 by the conveyor belt, and then fed into the support member 212 by the roller conveyor 1. Then, the insulation board on the support member 212 is raised slightly by the lifting component 22, and the angle of the insulation board on the support member 212 is adjusted by the rotating component 23. Finally, the insulation board on the support member 212 is lowered by the lifting component 22.

[0046] Then, the positioning rod 243 is driven to rotate inward by the output end of the servo motor 242, so that the positioning wheel 244 on the positioning rod 243 contacts the insulation board, thereby positioning the insulation board and preventing displacement during the trimming process.

[0047] Finally, the longitudinal linear guide 33 is driven by the transverse linear guide 32 to move the trimming machine 34, and the motor in the trimming machine 34 drives the cutter head to cut, trim or mill the edge of the insulation board.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A trimming machine for producing exterior wall insulation panels, comprising a roller conveyor (1), characterized in that: The roller conveyor (1) is provided with a position adjustment mechanism (2) for adjusting the position of the insulation board, and the roller conveyor (1) is provided with an edge trimming mechanism (3) for trimming the insulation board. The position adjustment mechanism (2) includes: a main body component (21), including a frame (211) fixed at the bottom of the roller conveyor (1), a support component (212) provided inside the roller conveyor (1) for supporting the insulation board, and a reinforcing frame (213) fixed at the upper end inside the frame (211); a lifting component (22), provided on the frame (211) for controlling the lifting of the support component (212); a rotating component (23), provided on the lifting component (22) for controlling the rotation of the support component (212); and a positioning component (24), provided on the roller conveyor (1) for positioning the insulation board.

2. The edge-trimming machine for producing exterior wall insulation boards according to claim 1, characterized in that: The lifting assembly (22) includes a base frame (221) fixed inside the lower end of the frame (211). Screw jacks (222) are installed at the four corners inside the base frame (221), and adjacent screw jacks (222) are connected by a drive shaft (223). A geared motor (224) is installed on the base frame (221) and is used to drive the screw jacks (222).

3. The edge-trimming machine for producing exterior wall insulation boards according to claim 2, characterized in that: The rotating assembly (23) includes a rotary worktable (231) fixed on the screw jack (222), and a bracket (232) is fixed to the upper end of the rotary worktable (231).

4. The edge trimming machine for producing exterior wall insulation boards according to claim 3, characterized in that: The support member (212) includes a main frame (2121) fixed to the upper end of the bracket (232), a number of rollers (2122) rotatably installed inside the main frame (2121), and a secondary frame (2123) fixed to the outer walls at both ends of the main frame (2121). A roller (2124) is rotatably installed inside the secondary frame (2123).

5. The edge trimming machine for producing exterior wall insulation boards according to claim 1, characterized in that: The positioning component (24) includes mounting brackets (241) fixed at the four corners of the outer wall of the roller conveyor (1). A servo motor (242) is mounted on the mounting bracket (241). A positioning rod (243) is fixed at the output end of the servo motor (242). A positioning wheel (244) is rotatably mounted at the other end of the positioning rod (243).

6. The edge trimming machine for producing exterior wall insulation boards according to claim 1, characterized in that: The trimming mechanism (3) includes a gantry (31) fixed between the top two ends of the roller conveyor (1), a transverse linear guide (32) is installed on the gantry (31), a longitudinal linear guide (33) is installed on the slider of the transverse linear guide (32), and a trimming machine (34) is installed on the slider of the longitudinal linear guide (33).

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