Laminating device for intelligent floor production

Abstract

The utility model relates to the technical field of floor production, and discloses an intelligent film laminating device for floor production, which comprises a rack, a conveying mechanism is respectively arranged on the left side and the right side in the rack, a dust cleaning mechanism extending to the upper part of the conveying mechanism is arranged on the left half section of the rack, and a film laminating mechanism is arranged on the rack between the two conveying mechanisms. The dust cleaning mechanism comprises a brush, a dust collector, a guide pipe and a dust collection nozzle, the brush and the dust collector are both fixed to the rack, the dust collector is connected with the dust collection nozzle through the guide pipe, and the brush and the dust collection nozzle are both located on the upper side of the conveying mechanism. According to the utility model, dust is firstly brushed off through the brush, and then is further adsorbed by the dust collector, so that the dust cleaning effect is better, the subsequent film covering effect is better, and a covering film is convenient to cut off after film covering so as to be continuously used.

Description

A film-coating device for intelligent floor production Technical Field

[0001] This utility model relates to the field of flooring production technology, and in particular to a film coating device for intelligent flooring production. Background Technology

[0002] In the production of smart flooring, a protective film is often applied to its surface to improve its waterproof and wear-resistant properties. Chinese patent CN220373723U discloses a film-coating device for smart flooring production, comprising a main body. The main body has mounting boxes symmetrically arranged on both sides of its outer bottom end. A support plate is located on the top of the mounting boxes, and an electric telescopic rod is located at the top of the support plate. A connecting plate is located at the output end of the electric telescopic rod, and a film-coating roller is located between two connecting plates. A transmission belt is located at the top of the main body, and several floorboards are located at the top of the transmission belt. A guide slide plate is located on one side of the main body, and a U-shaped frame is located at the top of the main body. By utilizing a structure consisting of a cleaning roller, rotating shaft, connecting rod, support plate, baffle, damping spring, damping telescopic rod, connecting block, and electric push rod, this device solves the problem that existing flooring often has a lot of dust and foreign matter residue, making film coating unsuccessful if applied directly.

[0003] The aforementioned patent lacks the function of cutting the coating film. Since flooring is produced in individual pieces, while the coating film is produced in rolls, each roll being quite long and capable of covering multiple floorboards, the coating film needs to be cut after each piece is coated. Otherwise, the coating films will remain connected, affecting usability. Furthermore, the aforementioned patent only uses a cleaning roller for dust removal during use. However, in actual use, dust gradually adheres to the surface of the cleaning roller, causing its cleaning effect to gradually decrease, thus affecting the overall cleaning performance. Therefore, in view of the above situation, there is an urgent need to develop a smart flooring production coating device that first uses a brush to remove dust and then uses a vacuum cleaner to further absorb the dust, resulting in a better cleaning effect and subsequent coating effect. This device should also facilitate cutting the coating film after coating for continuous use, overcoming the shortcomings of current practical applications and meeting current needs. Summary of the Invention

[0004] The purpose of this invention is to provide a film-coating device for intelligent floor production to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A laminating device for intelligent flooring production includes a frame, a conveying mechanism, limiting guide wheels, a dust removal mechanism, a laminating mechanism, an electric heating roller, and a cutting mechanism. A conveying mechanism is installed on each of the left and right sides of the frame. A dust removal mechanism extending above the conveying mechanism is installed on the left half of the frame. A laminating mechanism is installed on the frame between the two conveying mechanisms. A cutting mechanism is installed on the frame to the right of the laminating mechanism. An electric heating roller is installed on the right half of the frame. The dust removal mechanism includes a brush, a vacuum cleaner, a conduit, and a suction nozzle. The brush and vacuum cleaner are fixed to the frame. The vacuum cleaner is connected to the suction nozzle via the conduit. The brush and suction nozzle are located above the conveying mechanism. The cutting mechanism includes an electric telescopic rod and a cutting blade. The electric telescopic rod is fixedly installed on the frame, and its telescopic end is fixed to the cutting blade.

[0007] Preferably, the coating mechanism includes a second motor, a storage roller, a guide roller, a limiting roller, and a protective film. The second motor is fixed on the frame, and the storage roller and the guide roller are rotatably connected inside the frame. The output shaft of the second motor is fixed to the storage roller. The storage roller stores the protective film. Two limiting rollers are rotatably connected below the storage roller inside the frame, and the lower end of the protective film extends between the two limiting rollers.

[0008] Preferably, the conveying mechanism includes a first motor, a transmission roller, and a conveyor belt. The first motor is fixed on the frame. There are two transmission rollers, which are rotatably connected inside the frame. The two transmission rollers are connected by a conveyor belt. The output shaft of the first motor is fixed to one of the transmission rollers.

[0009] Preferably, a plurality of limiting guide wheels are installed on the inner left side of the frame, and the limiting guide wheels extend to the upper side of the conveying mechanism.

[0010] Preferably, a PLC controller is installed on the frame, and the first motor, the vacuum cleaner, the second motor, the heating roller, and the electric telescopic rod are electrically connected to the PLC controller.

[0011] The beneficial effects of this utility model are as follows: When using this intelligent flooring production laminating device, the flooring is placed on the conveying mechanism from the left end of the frame. The conveying mechanism transports the flooring forward. As the flooring passes under the dust removal mechanism, the dust on the flooring surface is first cleaned by a brush. Then, a vacuum cleaner and a vacuum nozzle further remove the dust from the flooring surface, making the flooring surface cleaner and facilitating a better laminating effect. Then, as the flooring passes between two limiting rollers, the protective film is pressed onto the flooring. At the same time, the second motor drives the storage roller to rotate, releasing the protective film outward, so that the protective film is wrapped around the surface of the flooring. After wrapping, the electric telescopic rod drives the cutting blade to move and cut the protective film for subsequent use. Then, the conveying mechanism continues to transport the flooring past the heating roller, which heats the protective film, causing the hot melt adhesive on the protective film to melt and adhere to the flooring. In summary, this invention first removes dust with a brush, and then uses a vacuum cleaner to further absorb the dust, resulting in better dust removal and subsequent better lamination. After lamination, the film is easy to cut for continuous use. Attached Figure Description

[0012] Figure 1 is a three-dimensional structural diagram of this utility model.

[0013] Figure 2 is a schematic diagram of the usage state of this utility model.

[0014] Figure 3 is a schematic diagram of the second usage state of this utility model.

[0015] Figure 4 is an internal sectional view of Figure 3 of this utility model.

[0016] Figure 5 is a partial structural schematic diagram of this utility model.

[0017] Figure 6 is a partial structural schematic diagram of this utility model.

[0018] Figure 7 is a partial structural schematic diagram of this utility model.

[0019] Figure 8 is a partial structural schematic diagram of this utility model.

[0020] Legend:

[0021] 1. Frame; 2. Conveying mechanism; 201. First motor; 202. Drive roller; 203. Conveyor belt; 3. Limiting guide wheel; 4. Dust removal mechanism; 401. Brush; 402. Vacuum cleaner; 403. Conduit; 404. Vacuum nozzle; 5. Film coating mechanism; 501. Second motor; 502. Storage roller; 503. Guide roller; 504. Limiting roller; 505. Protective film; 6. Heated roller; 7. Cutting mechanism; 701. Electric telescopic rod; 702. Cutting tool; 8. PLC controller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Specific implementation examples are given below.

[0024] Referring to Figures 1-8, in this embodiment of the present invention, a film-coating device for intelligent floor production includes a frame 1, a conveying mechanism 2, limiting guide wheels 3, a dust-removing mechanism 4, a film-coating mechanism 5, an electric heating roller 6, and a cutting mechanism 7. A conveying mechanism 2 is installed on each of the left and right sides inside the frame 1. Multiple limiting guide wheels 3 are installed on the left side inside the frame 1, extending to the upper side of the conveying mechanism 2. The limiting guide wheels 3 limit the position of the floor to prevent it from deviating. A dust-removing mechanism 4 extending above the conveying mechanism 2 is installed on the left half of the frame 1. The two conveying mechanisms 2... A film-coating mechanism 5 is installed on the frame 1. A cutting mechanism 7 is installed on the right side of the film-coating mechanism 5 on the frame 1. An electric heating roller 6 is installed in the right half of the inside of the frame 1. The film-coating mechanism 5 includes: a second motor 501, a storage roller 502, a guide roller 503, a limiting roller 504, and a protective film 505. The second motor 501 is fixed on the frame 1. The storage roller 502 and the guide roller 503 are rotatably connected inside the frame 1. The output shaft of the second motor 501 is fixed to the storage roller 502. The storage roller 502 stores the protective film 505, and hot melt adhesive is applied to the protective film 505. Below the material roller 502, two limiting rollers 504 are rotatably connected within the frame 1. The lower end of the protective film 505 extends between the two limiting rollers 504. The dust removal mechanism 4 includes: a brush 401, a vacuum cleaner 402, a conduit 403, and a suction nozzle 404. The brush 401 and the vacuum cleaner 402 are both fixed to the frame 1. The vacuum cleaner 402 is connected to the suction nozzle 404 through the conduit 403. The brush 401 and the suction nozzle 404 are both located on the upper side of the conveying mechanism 2. In use, the floor is placed on the conveying mechanism 2 from the left end of the frame 1, and the floor is conveyed forward by the conveying mechanism 2. As the board passes between the two limiting rollers 504, the protective film 505 is pressed onto the floor. At the same time, the second motor 501 drives the storage roller 502 to rotate, and the storage roller 502 releases the protective film 505 outward, so that the protective film 505 is wrapped around the surface of the floor. After being wrapped, the protective film 505 is cut by the cutting mechanism 7 for subsequent use. Then, the floor continues to be conveyed by the conveying mechanism 2, passing under the heating roller 6. The heating roller 6 heats the protective film 505, so that the hot melt adhesive on the protective film 505 melts and adheres to the floor together.

[0025] The cutting mechanism 7 includes an electric telescopic rod 701 and a cutting tool 702. The electric telescopic rod 701 is fixedly installed on the frame 1. The telescopic end of the electric telescopic rod 701 is fixed to the cutting tool 702. In use, the electric telescopic rod 701 drives the cutting tool 702 to move, and the cutting tool 702 cuts the protective film 505.

[0026] The conveying mechanism 2 includes a first motor 201, a drive roller 202, and a conveyor belt 203. The first motor 201 is fixed on the frame 1. There are two drive rollers 202, which are rotatably connected inside the frame 1. The two drive rollers 202 are connected by the conveyor belt 203. The output shaft of the first motor 201 is fixed to one of the drive rollers 202. In use, the first motor 201 drives the drive roller 202 and the conveyor belt 203 to rotate, and the floor is conveyed by the conveyor belt 203.

[0027] A PLC controller 8 is installed on the frame 1. The first motor 201, the vacuum cleaner 402, the second motor 501, the electric heating roller 6, and the electric telescopic rod 701 are electrically connected to the PLC controller 8 for control.

[0028] Working Principle: This intelligent flooring production laminating device works by placing the flooring onto the conveyor mechanism 2 from the left end of the frame 1. The conveyor mechanism 2 then transports the flooring forward. As the flooring passes under the dust removal mechanism 4, brushes 401 first clean the dust from the flooring surface. Then, a vacuum cleaner 402 and a suction nozzle 404 further remove dust from the flooring surface, resulting in a cleaner surface and better subsequent laminating effect. Then, as the flooring passes between the two limiting rollers 504, the protective film 505 is pressed onto the flooring. Simultaneously, the protective film... The second motor 501 drives the storage roller 502 to rotate, and the storage roller 502 releases the protective film 505 outward, so that the protective film 505 is wrapped around the surface of the floor. After it is wrapped, the electric telescopic rod 701 drives the cutting blade 702 to move and cut the protective film 505 for subsequent use. Then, the floor continues to be conveyed by the conveying mechanism 2 and passes under the heating roller 6. The heating roller 6 heats the protective film 505, so that the hot melt adhesive on the protective film 505 melts and adheres to the floor together.

[0029] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A film coating device for intelligent floor production, characterized by, The machine includes a frame (1), a conveying mechanism (2), a limiting guide wheel (3), a dust removal mechanism (4), a film coating mechanism (5), an electric heating roller (6), and a cutting mechanism (7). A conveying mechanism (2) is installed on each of the left and right sides of the frame (1). A dust removal mechanism (4) extending above the conveying mechanism (2) is installed on the left half of the frame (1). A film coating mechanism (5) is installed on the frame (1) between the two conveying mechanisms (2). A cutting mechanism (7) is installed on the right side of the film coating mechanism (5) on the frame (1). An electric heating roller (6) is installed on the right half of the frame (1). The dust removal mechanism (4) includes... Includes: a brush (401), a vacuum cleaner (402), a conduit (403), and a suction nozzle (404). The brush (401) and the vacuum cleaner (402) are fixed to the frame (1). The vacuum cleaner (402) is connected to the suction nozzle (404) through the conduit (403). The brush (401) and the suction nozzle (404) are both located on the upper side of the conveying mechanism (2). The cutting mechanism (7) includes: an electric telescopic rod (701) and a cutting blade (702). The electric telescopic rod (701) is fixedly installed on the frame (1). The telescopic end of the electric telescopic rod (701) is fixed to the cutting blade (702).

2. The film-coating device for intelligent floor production according to claim 1, characterized in that, The film coating mechanism (5) includes: a second motor (501), a storage roller (502), a guide roller (503), a limiting roller (504), and a protective film (505). The second motor (501) is fixed on the frame (1). The storage roller (502) and the guide roller (503) are rotatably connected inside the frame (1). The output shaft of the second motor (501) is fixed to the storage roller (502). The storage roller (502) stores the protective film (505). Below the storage roller (502), two limiting rollers (504) are rotatably connected inside the frame (1). The lower end of the protective film (505) extends between the two limiting rollers (504).

3. The film-coating device for intelligent floor production according to claim 2, characterized in that, The conveying mechanism (2) includes: a first motor (201), a transmission roller (202) and a conveyor belt (203). The first motor (201) is fixed on the frame (1). There are two transmission rollers (202). The transmission rollers (202) are rotatably connected inside the frame (1). The two transmission rollers (202) are connected by the conveyor belt (203). The output shaft of the first motor (201) is fixed to one of the transmission rollers (202).

4. The film-coating device for intelligent floor production according to claim 1, characterized in that, Multiple limiting guide wheels (3) are installed on the left side inside the frame (1), and the limiting guide wheels (3) extend to the upper side of the conveying mechanism (2).

5. The film-coating device for intelligent floor production according to claim 3, characterized in that, A PLC controller (8) is installed on the frame (1). The first motor (201), vacuum cleaner (402), second motor (501), electric heating roller (6) and electric telescopic rod (701) are electrically connected to the PLC controller (8).

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