High-speed sphere surface laser cladding machine

Abstract

The utility model relates to a high-speed sphere surface laser cladding machine. The high-speed sphere surface laser cladding machine comprises a numerical control swing arm bracket, a clamp assembly, a laser and a workbench, the numerical control swing arm bracket comprises a first longitudinal shaft bracket, a second longitudinal shaft bracket, a third longitudinal shaft bracket, a transverse shaft bracket, a sliding block and a laser cladding head; the first longitudinal shaft support and the second longitudinal shaft support are vertically arranged on the ground on one side of the workbench, the two ends of the transverse shaft support are connected with the first longitudinal shaft support and the second longitudinal shaft support respectively, the sliding block is arranged on the transverse shaft support in a sliding mode, the third longitudinal shaft support is arranged on the sliding block, and the laser cladding head is arranged on the third longitudinal shaft support in a sliding mode. The clamp assembly comprises a driving box and a tool clamp, the driving box is arranged on the workbench, and one side of the driving box is in driving connection with the tool clamp through a transmission shaft; the laser is arranged at the end, away from the clamp assembly, of the workbench.

Description

High-speed spherical surface laser cladding machine Technical Field

[0001] This utility model relates to the technical field of petrochemical equipment, and in particular to a high-speed spherical surface laser cladding machine. Background Technology

[0002] In the petrochemical equipment industry, some equipment requires the installation of spheres, and the surface of the spheres usually needs to be repaired by surface laser cladding. Ordinary surface laser cladding machines are generally used for laser cladding repair of flat or rotating parts of equipment, and cannot be used for laser cladding repair of the surface of spheres, especially the valve core sphere in ball valves. Summary of the Invention

[0003] Therefore, it is necessary to provide a high-speed laser cladding machine for spherical surfaces.

[0004] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A high-speed spherical surface laser cladding machine includes: a CNC swing arm support, a fixture assembly, a laser, and a worktable; the CNC swing arm support includes a first longitudinal axis support, a second longitudinal axis support, a third longitudinal axis support, a transverse axis support, a sliding block, and a laser cladding head; the first longitudinal axis support and the second longitudinal axis support are respectively erected on the ground on one side of the worktable, the two ends of the transverse axis support are respectively connected to the first longitudinal axis support and the second longitudinal axis support, the sliding block is slidably disposed on the transverse axis support, the third longitudinal axis support is disposed on the sliding block, and the laser cladding head is slidably disposed on the third longitudinal axis support; the fixture assembly includes a drive box and a tooling fixture, the drive box is disposed on the worktable, and one side of the drive box is drivenly connected to the tooling fixture through a transmission shaft; the laser is disposed on the end of the worktable away from the fixture assembly.

[0005] In one embodiment, the tooling fixture includes a base plate, a first cover plate, a swing shaft, a motor, and a second cover plate; the base plate is driven to the transmission shaft, the first cover plate is disposed at one end of the base plate, the second cover plate is disposed at the other end of the base plate, a fixed shaft extends from the first cover plate, the motor is disposed inside the second cover plate, the motor is driven to the swing shaft, the fixed shaft is used to fix one end of the ball, and the swing shaft is used to fix the other end of the ball.

[0006] In one embodiment, the fixing shaft passes through the first cover plate, and a handle is provided at one end of the fixing shaft passing through the first cover plate.

[0007] In one embodiment, a bearing is provided on the drive shaft.

[0008] In one embodiment, the worktable is provided with a slide groove, and the laser is slidably disposed within the slide groove.

[0009] In one embodiment, the drive box in the clamp assembly is slidably disposed within the slide groove.

[0010] In one embodiment, the first longitudinal axis support, the second longitudinal axis support, and the second longitudinal axis support are arranged parallel to each other.

[0011] In one embodiment, a hydraulic cylinder is provided at the bottom of the workbench.

[0012] The beneficial effects of this utility model are as follows: This utility model provides a high-speed spherical surface laser cladding machine. By setting a CNC swing arm support on the worktable, a sliding block slides on the second longitudinal axis support, and the laser cladding head slides on the third longitudinal axis support. This facilitates adjusting the position of the laser cladding head relative to the sphere fixed on the fixture assembly, thereby facilitating the application of coating material to the sphere surface. Simultaneously, the tooling fixture in the fixture assembly can rotate the fixed sphere, facilitating the uniform application of coating material by the laser cladding head. Finally, the clad surface can be rapidly scanned by a laser to further improve surface quality. The high-speed spherical surface laser cladding machine provided in this application melts and semi-melts the coating material on the laser cladding head, and then sprays the molten or semi-molten liquid onto the sphere surface. After rapid solidification, a metallurgically bonded surface coating is formed. The clad surface can also be rapidly scanned by a laser to further improve surface quality, solving the problem of not being able to perform laser cladding repair on the surface of spheres. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 is a schematic diagram of the structure of a high-speed spherical surface laser cladding machine according to an embodiment;

[0015] Figure 2 is a schematic diagram of the structure of a clamp assembly according to an embodiment.

[0016] In the attached diagram, 10 is a high-speed spherical surface laser cladding machine; 100 is a CNC swing arm support; 110 is a first longitudinal axis support; 120 is a second longitudinal axis support; 130 is a third longitudinal axis support; 140 is a horizontal axis support; 150 is a sliding block; 160 is a laser cladding head; 200 is a fixture assembly; 210 is a drive box; 220 is a transmission shaft; 221 is a bearing; 230 is a tooling fixture; 231 is a base plate; 232 is a first cover plate; 233 is a swing shaft; 234 is a second cover plate; 235 is a fixed shaft; 236 is a handle; 300 is a laser; 400 is a worktable; and 410 is a hydraulic cylinder. Detailed Implementation

[0017] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments of the present invention can be combined with each other. The technical solutions of the present invention will be further described below with reference to the accompanying drawings of the embodiments. The present invention is not limited to the specific embodiments described below.

[0018] It should be understood that the same or similar reference numerals in the accompanying drawings of the embodiments correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "front," "rear," "left," "right," "top," and "bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms describing positional relationships in the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0019] In one embodiment, as shown in Figures 1 and 2, a high-speed spherical surface laser cladding machine 10 includes: a CNC swing arm support 100, a fixture assembly 200, a laser 300, and a worktable 400; the CNC swing arm support 100 includes a first longitudinal axis support 110, a second longitudinal axis support 120, a third longitudinal axis support 130, a transverse axis support 140, a sliding block 150, and a laser cladding head 160; the first longitudinal axis support 110 and the second longitudinal axis support 120 are respectively erected on the ground on one side of the worktable 400, and the two ends of the transverse axis support 140 are respectively connected to the first longitudinal axis support 110 and the second longitudinal axis support 120. The second longitudinal axis support 120 is connected, the sliding block 150 is slidably disposed on the transverse axis support 140, the third longitudinal axis support 130 is disposed on the sliding block 150, and the laser cladding head 160 is slidably disposed on the third longitudinal axis support 130; the fixture assembly 200 includes a drive box 210 and a tooling fixture 230, the drive box 210 is disposed on the worktable 400, and one side of the drive box 210 is drivenly connected to the tooling fixture 230 through a transmission shaft 220; the laser 300 is disposed on the end of the worktable 400 away from the fixture assembly 200.

[0020] Specifically, the clamping assembly 200 is used to clamp and fix the sphere to be repaired. By setting the CNC swing arm bracket 100 on the worktable 400, the sliding block 150 slides on the second longitudinal axis bracket 120, and the laser cladding head 160 slides on the third longitudinal axis bracket 130, thereby facilitating the adjustment of the position of the laser cladding head 160 relative to the sphere fixed on the clamping assembly 200, and thus facilitating the application of coating material to the surface of the sphere by the laser cladding head 160; at the same time, the tooling fixture 230 in the clamping assembly 200 can rotate the clamped and fixed sphere, thereby facilitating the uniform application of coating material to the sphere by the laser cladding head 160. Finally, the coated surface can be rapidly laser scanned by the laser 300 to further improve the surface quality. The high-speed spherical surface laser cladding machine 10 provided in this application melts and semi-melts the coating material on the laser cladding head 160, and sprays the molten or semi-molten liquid onto the spherical surface. After rapid solidification, a metallurgically bonded surface coating is formed. The clad surface can also be rapidly laser scanned to further improve the surface quality, thus solving the problem of not being able to repair the surface of a sphere by laser cladding.

[0021] In this embodiment, the clamp assembly 200 can rotate relative to the drive box 210 via the drive shaft 220.

[0022] To facilitate the clamping and fixing of the ball within the tooling fixture 230 for rotation, in one embodiment, as shown in FIG2, the tooling fixture 230 includes a base plate 231, a first cover plate 232, a swing shaft 233, a motor (obscured in the figure, not shown), and a second cover plate 234. The base plate 231 is drivenly connected to the transmission shaft 220. The first cover plate 232 is disposed at one end of the base plate 231, and the second cover plate 234 is disposed at the other end of the base plate 231. A fixed shaft 235 extends from the first cover plate 232. The motor is disposed within the second cover plate 234 and is drivenly connected to the swing shaft 233. The fixed shaft 235 is used to fix one end of the ball, and the swing shaft 233 is used to fix the other end of the ball. Specifically, the fixed shaft 235 is rotatably disposed relative to the first cover plate 232, and the motor is used to drive the swing shaft 233 to rotate. By using the fixed shaft 235 and the swing shaft 233 to pass through the openings on both sides of the sphere, the sphere can be firmly fixed in the tooling fixture 230 for rotation.

[0023] To facilitate adjustment of the position of the fixed shaft 235 entering the ball, in one embodiment, as shown in FIG2, the fixed shaft 235 is disposed through the first cover plate 232, and a handle 236 is provided at one end of the fixed shaft 235 passing through the first cover plate 232. Specifically, by rotating the handle 236, the position of the fixed shaft 235 entering the ball can be adjusted, thereby securely fixing the ball within the tooling fixture 230.

[0024] To allow the tooling fixture 230 to rotate more effectively on the side of the drive housing 210, in one embodiment, as shown in FIG1, a bearing 221 is provided on the drive shaft 220. Specifically, by providing the bearing 221 on the drive shaft 220, the frictional force of the drive shaft 220 rotation can be reduced, thereby allowing the tooling fixture 230 to rotate more effectively on the side of the drive housing 210.

[0025] In order to adjust the position of the laser 300 on the worktable 400, in one embodiment, the worktable 400 is provided with a sliding groove (obscured in the figure, not shown), and the laser 300 is slidably disposed within the sliding groove. Specifically, by creating the sliding groove on the worktable 400 and slidably disposing of the laser 300 within the sliding groove, the position of the laser 300 relative to the fixture assembly 200 on the worktable 400 can be adjusted by sliding the laser 300 on the worktable 400, thereby facilitating the laser 300 to perform laser scanning on the sphere on the fixture assembly 200.

[0026] In order to adjust the position of the clamping assembly 200 on the worktable 400, in one embodiment, the drive housing 210 of the clamping assembly 200 is slidably disposed within the slide groove. Specifically, by sliding the clamping assembly 200 within the slide groove, the position of the clamping assembly 200 relative to the laser 300 on the worktable 400 can be adjusted by sliding the clamping assembly 200 on the worktable 400.

[0027] In one embodiment, as shown in FIG1, the first longitudinal axis support 110, the second longitudinal axis support 120, and the second longitudinal axis support 120 are arranged parallel to each other, thereby facilitating the laser 300 to perform laser scanning on the sphere on the fixture assembly 200. Specifically, the first longitudinal axis support 110 and the second longitudinal axis support 120 are both vertically arranged on the ground. This arrangement allows the CNC swing arm support 100 to be stably mounted on the ground.

[0028] In one embodiment, as shown in FIG1, a hydraulic cylinder 410 is provided at the bottom of the worktable 400. Specifically, with the above-mentioned arrangement, when the high-speed spherical surface laser cladding machine 10 is working, the worktable 400 can be lifted by the hydraulic cylinder 410. This fixing method is more convenient and faster when moving equipment.

[0029] Compared with the prior art, the present invention has at least the following advantages: The high-speed spherical surface laser cladding machine provided in this application melts and semi-melts the coating material on the laser cladding head, and sprays the molten or semi-molten liquid onto the spherical surface. After rapid solidification, a metallurgically bonded surface coating is formed. The clad surface can also be rapidly laser scanned to further improve the surface quality, thus solving the problem of not being able to repair the surface of a sphere by laser cladding.

[0030] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A high-speed laser cladding machine for spherical surfaces, characterized in that, include: CNC swing arm support, fixture assembly, laser and worktable; The CNC swing arm support includes a first longitudinal axis support, a second longitudinal axis support, a third longitudinal axis support, a transverse axis support, a sliding block, and a laser cladding head. The first and second longitudinal axis supports are respectively erected on the ground on one side of the worktable. The two ends of the transverse axis support are respectively connected to the first and second longitudinal axis supports. The sliding block is slidably mounted on the transverse axis support. The third longitudinal axis support is mounted on the sliding block. The laser cladding head is slidably mounted on the third longitudinal axis support. The fixture assembly includes a drive box and a tooling fixture. The drive box is mounted on the worktable, and one side of the drive box is drivenly connected to the tooling fixture via a transmission shaft. The laser is mounted on the end of the worktable away from the fixture assembly.

2. The high-speed spherical surface laser cladding machine according to claim 1, characterized in that, The tooling fixture includes a base plate, a first cover plate, a swing shaft, a motor, and a second cover plate. The base plate is driven to connect with the transmission shaft. The first cover plate is disposed at one end of the base plate, and the second cover plate is disposed at the other end of the base plate. A fixed shaft extends from the first cover plate. The motor is disposed inside the second cover plate and is driven to connect with the swing shaft. The fixed shaft is used to fix one end of the ball, and the swing shaft is used to fix the other end of the ball.

3. The high-speed spherical surface laser cladding machine according to claim 2, characterized in that, The fixed shaft passes through the first cover plate, and a handle is provided at one end of the fixed shaft that passes through the first cover plate.

4. The high-speed spherical surface laser cladding machine according to claim 1, characterized in that, The drive shaft is equipped with bearings.

5. The high-speed spherical surface laser cladding machine according to claim 1, characterized in that, The worktable is provided with a sliding groove, and the laser is slidably disposed in the sliding groove.

6. The high-speed spherical surface laser cladding machine according to claim 5, characterized in that, The drive box in the clamp assembly is slidably disposed within the slide groove.

7. The high-speed spherical surface laser cladding machine according to claim 1, characterized in that, The first longitudinal axis support, the second longitudinal axis support, and the second longitudinal axis support are arranged parallel to each other.

8. The high-speed spherical surface laser cladding machine according to any one of claims 1-7, characterized in that, A hydraulic cylinder is installed at the bottom of the workbench.

Images