Processing technology and tooling for compression-resistant shock-absorbing composite aluminum plate

Abstract

The application relates to a compression-resistant damping type composite aluminum plate processing technology and tooling, and relates to the technical field of composite aluminum plates. The application comprises a welding base, a welding base is arranged below the welding base, two support frames for supporting the welding base are arranged on the welding base, a rotating mechanism and a lifting mechanism for rotating and lifting the welding base are arranged on the support frames, a tooling plate for placing an aluminum plate frame is arranged on the welding base, two mounting plates are arranged on the tooling plate, the two mounting plates are respectively connected to the two sides in the length direction of the tooling plate, a tooling rod is arranged between the two mounting plates, a plurality of fixing assemblies for fixing the aluminum plate frame are arranged on the tooling rod, the fixing assembly comprises a fixing rod, a support and a plurality of fixing pieces, the fixing rod is arranged perpendicularly to the tooling rod, one end of the fixing rod is connected to the tooling rod, the other end of the fixing rod is connected to the support, and the support is connected to the tooling plate. The application has the effects of guaranteeing the welding quality of a product in the later period and improving production efficiency.

Description

A processing technology and tooling for a compression-resistant and shock-absorbing composite aluminum plate Technical Field

[0001] This application relates to the field of composite aluminum plate technology, and in particular to a processing technology and tooling for a pressure-resistant and shock-absorbing composite aluminum plate. Background Technology

[0002] Compression-resistant and shock-absorbing composite aluminum plate is a material composed of aluminum plate and shock-absorbing material. It has the dual functions of compression resistance and shock absorption. This material is usually composed of two layers of aluminum plate and a shock-absorbing material in the middle. The shock-absorbing material can effectively absorb and disperse external forces, reducing the deformation and damage of the aluminum plate.

[0003] Compression-resistant and shock-absorbing composite aluminum sheets can be used in various applications requiring pressure resistance and vibration damping, such as construction, automotive, aerospace, and electronic communications. This material features high strength, lightweight, corrosion resistance, and aesthetic appeal, and can meet a variety of different needs.

[0004] In related technologies, composite aluminum sheets are widely used in construction, automotive, aerospace and other fields, and have the advantages of being lightweight, high-strength and corrosion-resistant. However, traditional composite aluminum sheets suffer from low production efficiency and unstable product quality during the processing, so there is room for improvement. Summary of the Invention

[0005] To address the problem of low production efficiency in traditional composite aluminum plates, this application provides a processing technology and tooling for a pressure-resistant and shock-absorbing composite aluminum plate.

[0006] The technical solution for processing a compression-resistant and shock-absorbing composite aluminum plate provided in this application is as follows:

[0007] A pressure-resistant and shock-absorbing composite aluminum plate processing fixture includes a welding base, a welding seat below the welding base, two support frames for supporting the welding base on the welding seat, the two support frames being respectively arranged on both sides of the welding base, the support frames being provided with a rotation mechanism and a lifting mechanism for rotating and lifting the welding base, a fixture plate for placing an aluminum plate frame on the welding base, two mounting plates on the fixture plate, the two mounting plates being respectively connected to both sides of the fixture plate along its length, a fixture rod between the two mounting plates, and a plurality of fixing components for fixing the aluminum plate frame on the fixture rod, the fixing components including a fixing rod, a support member and a plurality of fixing members, the fixing rod being arranged perpendicular to the fixture rod, one end of the fixing rod being connected to the fixture rod, the other end of the fixing rod being connected to the support member, and the support member being connected to the fixture plate;

[0008] Several fasteners are arranged sequentially on a fixed rod. Each fastener includes a fixed post, a trapezoidal clamping block, and a fastening cap. The fixed post is vertically connected to the fixed rod. The trapezoidal clamping block has a trapezoidal slot. The minimum inner diameter of the trapezoidal slot is not less than the width of the aluminum plate frame. The fastening cap is disposed in the trapezoidal slot. The fixed post passes through the trapezoidal slot and is threadedly connected to the fastening cap.

[0009] Because composite aluminum sheets are widely used in construction, automotive, aerospace and other fields, they have advantages such as lightweight, high strength and corrosion resistance. However, traditional composite aluminum sheet processing methods suffer from low production efficiency and unstable product quality. By adopting the above technical solution, the main processing fixture consists of a welding base, a welding platform, and a support frame. A rotating mechanism and a lifting mechanism are mounted on the support frame, and the fixture plate is mounted on the welding base, providing a fixation for the aluminum sheet frame. When welding is required in the composite aluminum sheet processing, the aluminum sheet frame is placed on the fixture plate, and the fixing components are adjusted so that the trapezoidal clamps limit the corresponding frames, and the fastening caps tighten and fix the frames. This process is repeated for several frames. After positioning, welding operations are performed. During this process, the rotating and lifting mechanisms work together at the welding positions to facilitate welding. The tooling has been improved and optimized through the use of fixed columns, trapezoidal clamps, and fastening caps. Adjusting the fixing components allows for the fixing of aluminum plate frames and skeletons of different sizes and shapes, improving the tooling's versatility and adaptability, ensuring the stability of the aluminum plate frame during processing. The fastening caps and trapezoidal clamps ensure the skeleton is limited and firmly fixed, enhancing the fixing effect and guaranteeing the welding quality of subsequent products. Simultaneously, the tooling, through the cooperation of the rotating and lifting mechanisms, facilitates welding operations at different positions, reducing manual handling and adjustment time and significantly improving production efficiency.

[0010] Furthermore, each of the fixed posts is provided with a first square block, the first square block has a first sliding hole for sliding with the fixed rod, the first square block has a first screw for fixing the position of the first square block, the first square block also has a first extension hole, the fixed post is slidably connected in the first extension hole, and the first square block has a second screw for fixing the position of the fixed post.

[0011] By adopting the above technical solution, the first square block is installed between the fixed column and the fixed rod. The position of the fixed column is adjusted by the first sliding hole and the first screw, and the height of the fixed column is adjusted by the first extension hole and the second screw. The setting of the first square block helps to achieve precise adjustment of the position of the fixed column, so that the tooling can adapt to aluminum plate frames and skeletons of different sizes and shapes, ensuring that they are fixed in the correct position, facilitating the adjustment of the position and height of the fixed column, improving the stability and accuracy of the tooling, and making the processing of composite aluminum plates more efficient and accurate.

[0012] Furthermore, the support member includes a support plate and a connecting plate. The support plate is disposed on the tooling plate, and the connecting plate has a through groove. One end of the support plate is hinged in the through groove of the connecting plate. The end of the fixing rod has a guide plane for cooperating with the inner wall of the through groove. The connecting plate is provided with a fixing knob for fixing the position of the fixing rod.

[0013] By adopting the above technical solution, the support component consists of a support plate and a connecting plate. The support plate and the connecting plate are assembled, and the fixing rod has a guide plane. The guide plane mates with the inner wall of the through groove of the connecting plate, and is fixed by a fixing knob. The combination design of the support plate, connecting plate, and fixing knob provides good structural stability. The through groove and guide plane on the connecting plate ensure the correct installation and positioning of the fixing rod, further enhancing the structural stability, reducing installation errors and offsets, and facilitating the fixing and adjustment of the fixing rod. Operators can quickly and accurately install and adjust the fixing rod, improving work efficiency.

[0014] Furthermore, the end of the fixing rod is provided with a second square block for connecting with the tooling rod. The second square block is provided with a second sliding hole for sliding with the tooling rod. The second square block is provided with a third screw for fixing the position of the second square block. The second square block is also provided with a second extension hole. The fixing rod is slidably connected in the second extension hole. The second square block is provided with a fourth screw for fixing the position of the fixing rod.

[0015] The bottom of the support plate is provided with a support slider, the tooling plate is provided with a third sliding groove along the length direction for the support slider to slide, and the support plate is provided with a fifth screw for fixing the position of the support slider.

[0016] By adopting the above technical solution, the second square block is installed between the fixed rod and the tooling rod. The second square block adjusts the lateral position of the fixed rod through the second slider and the third screw, and adjusts the longitudinal position of the fixed rod through the second extension hole and the fourth screw. The support plate adjusts its position using the support slider and the fifth screw. The setting of the second square block and the support slider helps to achieve precise adjustment of the position of the fixed rod, so that the tooling can adapt to aluminum plate frames of different sizes and shapes, ensuring that they are fixed in the correct position and guaranteeing stability during the processing.

[0017] Furthermore, the tooling plate is provided with a positioning component for positioning the aluminum plate. The positioning component includes a first positioning plate and a second positioning plate. The first positioning plate is arranged on one side of the tooling plate in the width direction, and the second positioning plate is arranged on one side of the tooling plate in the length direction. The tooling plate is provided with a first strip groove and a second strip groove. The first strip groove is arranged along the width direction of the tooling plate, and the second strip groove is arranged along the length direction of the tooling plate. The first positioning plate is provided with a first bolt for fixing, and the first bolt is connected in the first strip groove. The second positioning plate is provided with a second bolt for fixing, and the second bolt is connected in the second strip groove.

[0018] By adopting the above technical solution, the positioning component is installed on the tooling plate. The positioning component consists of a first positioning plate and a second positioning plate. The setting of the first positioning plate and the second positioning plate helps to achieve the positioning of the aluminum plate frame, ensuring the accurate position of the aluminum plate frame during the processing. At the same time, the cooperation of the strip groove and the bolt realizes the adjustment of the positioning plate, which is suitable for positioning aluminum plate frames of different sizes and shapes to meet different processing requirements.

[0019] Furthermore, the rotating mechanism includes two rotating disks and a servo motor. The two rotating disks are respectively rotatably mounted on two support frames. Both rotating disks are connected to a welding base. The servo motor is located inside one of the support frames, and the output end of the servo motor is connected to one of the rotating disks.

[0020] By adopting the above technical solution, the rotating mechanism consists of two rotating disks and a servo motor. The servo motor drives the welding base to rotate or tilt through the two rotating disks. With the arrangement of the rotating disks and the servo motor, the rotating mechanism can realize the rotation or tilting of the welding base, so that the tooling can adapt to aluminum plate frames at different angles and directions, improving the flexibility and adaptability of processing. At the same time, the rotating mechanism is compact in design, occupies little space, and is easy to install and adjust, making the tooling more operable in the aluminum plate frame processing process.

[0021] Furthermore, an L-shaped connecting plate is provided between any of the rotating disks and the welding base, with one end of the L-shaped connecting plate connected to the rotating disk and the other end connected to the welding base.

[0022] By adopting the above technical solution, the L-shaped connecting plate is installed and fixed between the rotating disk and the welding base. Through the setting of the L-shaped connecting plate, the L-shaped connecting plate has high rigidity and strength, plays a role in connecting and fixing, ensures the stability and reliability between the rotating disk and the welding base, and reduces the problem of loosening or falling off that may occur during rotation.

[0023] Furthermore, the lifting mechanism includes a lifting screw, a lifting motor, and a first slider. A lifting groove is provided inside one of the support frames, and the lifting groove is opened along the height direction of the support frame. The lifting screw is rotatably connected in the lifting groove. The output end of the lifting motor is connected to one end of the lifting screw. The first slider is threadedly connected to the lifting screw and slidably connected in the lifting groove. A rotating disk is rotatably connected to the first slider. A second slider is rotatably mounted on another rotating disk. The servo motor is arranged on the second slider. An auxiliary groove for the second slider to slide is provided inside the other support frame.

[0024] By adopting the above technical solution, the lifting mechanism consists of a lifting screw, a lifting motor, and a first slider. When the lifting motor is working, the lifting screw rotates, and the first slider is slidably connected in the lifting groove. At the same time, the second slider slides in the auxiliary groove, driving the welding base to lift. The setting of the lifting screw, lifting motor, and first slider helps to realize the lifting of the welding base, enabling the tooling to adapt to aluminum plate frames of different heights and positions, further improving the flexibility and adaptability of processing, and ensuring precise control of the aluminum plate frame during processing.

[0025] Furthermore, an auxiliary plate is provided on the second slider, and the auxiliary plate is connected to the second slider. The servo motor and the rotating disk on the same side are both arranged on the auxiliary plate.

[0026] By adopting the above technical solution, the auxiliary plate is fixed on the second slider, and the servo motor is arranged on the auxiliary plate. Through the setting of the auxiliary plate, the auxiliary plate provides a stable support for the servo motor and the rotary disk on the same side, which helps to ensure the stability and accuracy of the servo motor and the rotary disk during the processing.

[0027] Furthermore, a processing technology for a compression-resistant and shock-absorbing composite aluminum plate includes the following steps:

[0028] S1. Prepare raw materials, select high-quality aluminum plates and shock-absorbing materials for cleaning and treatment, remove surface oil and impurities, and improve adhesion with shock-absorbing materials.

[0029] S2. Pre-treatment: Cut the aluminum sheet material into aluminum frame of the required size and process it, such as drilling and bending.

[0030] S3. Welding process: Place the aluminum plate frame on the tooling plate, position it using the positioning components, adjust the position of the fixing components so that several fixing components correspond to the corresponding skeleton, use fastening caps to fix the skeleton, and use the rotating mechanism and lifting mechanism to weld the aluminum plate frame together to form a complete frame structure.

[0031] S4. Composite processing: The prepared aluminum plate frame and shock-absorbing material are composite processed and bonded together tightly with adhesive.

[0032] S5. Heat treatment and pressing: The composite material is heat treated and pressed to form the required shape and size.

[0033] S6. Surface treatment: The composite aluminum plate is subjected to surface treatment, such as spraying or electroplating, to improve its corrosion resistance and aesthetics.

[0034] S7. Quality Inspection: Conduct quality inspection on the finished composite aluminum panels, including inspection of appearance, dimensions, thickness, strength, etc.

[0035] S8. Packaging and Warehousing: Pack the qualified composite aluminum sheets and store them in the warehouse for later use.

[0036] In summary, this application includes at least one of the following beneficial technical effects:

[0037] By incorporating fixed columns, trapezoidal clamps, and fastening caps, the tooling has been improved and optimized. Adjusting the fixing components allows for the fixation of aluminum plate frames and skeletons of different sizes and shapes, enhancing the tooling's versatility and adaptability. This ensures the stability of the aluminum plate frames during processing, while the fastening caps and trapezoidal clamps ensure the limiting and clamping fixation of the skeleton, enhancing the fixing effect and guaranteeing the welding quality of subsequent products. Furthermore, the tooling, through the cooperation of a rotation mechanism and a lifting mechanism, facilitates welding operations in different positions, reducing the time spent on manual handling and adjustment, and greatly improving production efficiency.

[0038] The setting of the first square block helps to achieve precise adjustment of the position of the fixed column, so that the tooling can adapt to aluminum plate frames and skeletons of different sizes and shapes, ensuring that they are fixed in the correct position, facilitating the adjustment of the position and height of the fixed column, improving the stability and accuracy of the tooling, and making the processing of composite aluminum plates more efficient and accurate.

[0039] The second square block and the support slider help to achieve precise adjustment of the position of the fixing rod, so that the tooling can adapt to aluminum plate frames of different sizes and shapes, ensuring that they are fixed in the correct position and guaranteeing stability during the processing. Attached Figure Description

[0040] Figure 1 is a schematic diagram of a pressure-resistant and shock-absorbing composite aluminum plate processing fixture in an embodiment of this application.

[0041] Figure 2 is a cross-sectional view of a pressure-resistant and shock-absorbing composite aluminum plate processing fixture in an embodiment of this application.

[0042] Figure 3 is a structural schematic diagram of the tooling plate and fixing components in an embodiment of this application.

[0043] Figure 4 is a structural schematic diagram illustrating the fastener in an embodiment of this application.

[0044] Figure 5 is a flowchart of a compression-resistant and shock-absorbing composite aluminum plate processing technology in an embodiment of this application.

[0045] Explanation of reference numerals in the attached drawings: 1. Welding base; 2. Welding base; 3. Support frame; 31. Lifting slide; 32. Second slider; 33. Auxiliary slide; 34. Auxiliary plate; 4. Rotating mechanism; 41. Rotary disk; 42. Servo motor; 5. Lifting mechanism; 51. Lifting screw; 52. Lifting motor; 53. First slider; 6. Tooling plate; 61. Mounting plate; 62. Tooling rod; 63. First square block; 631. First sliding hole; 632. First screw; 633. First extension hole; 634. Second screw; 64. Second square block; 641. Second sliding hole; 642. Third screw; 643. Two extension holes; 644, fourth screw; 65, first slot; 66, second slot; 67, first bolt; 68, second bolt; 7, fixing assembly; 71, fixing rod; 711, guide plane; 712, fixing knob; 72, support member; 721, support plate; 722, connecting plate; 73, fixing member; 731, fixing post; 732, trapezoidal clamp; 7321, trapezoidal slot; 733, fastening cap; 8, through slot; 9, support slider; 91, third slide groove; 92, fifth screw; 10, positioning assembly; 101, first positioning plate; 102, second positioning plate; 11, L-shaped connecting plate. Detailed Implementation Methods

[0046] To illustrate in detail the technical solutions adopted by the present invention to achieve the intended technical objectives, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Furthermore, the technical means or technical features in the embodiments of the present invention can be replaced without creative effort. The present invention will be described in detail below with reference to the accompanying drawings and embodiments.

[0047] The present application will be further described in detail below with reference to Figures 1-5.

[0048] This application discloses a pressure-resistant and shock-absorbing composite aluminum plate processing fixture. Referring to Figure 1, the pressure-resistant and shock-absorbing composite aluminum plate processing fixture includes a welding base 1, which is flat. A welding base 2 is installed below the welding base 1. Two support frames 3 are fixed to the welding base 2 by bolts. The two support frames 3 are arranged on both sides of the welding base 1. A rotating mechanism 4 and a lifting mechanism 5 are installed on the support frames 3. In this embodiment, the rotating mechanism 4 drives the welding base 1 to rotate, and the lifting mechanism 5 drives the welding base 1 to rise and fall. A fixture plate 6 is installed on the welding base 1. The aluminum plate frame to be processed is placed on the fixture plate 6. The fixture plate 6 is detachably connected to the welding base 1.

[0049] Referring to Figures 1 and 2, the rotating mechanism 4 includes two rotating disks 41 and a servo motor 42. The two rotating disks 41 are respectively arranged on both sides of the welding base 1 along its length. An L-shaped connecting plate 11 is fixedly installed between each rotating disk 41 and the welding base 1. One end of the L-shaped connecting plate 11 is fixedly connected to the rotating disk 41, and the other end of the L-shaped connecting plate 11 is fixedly connected to the welding base 1. The L-shaped connecting plate 11 has high rigidity and strength, and plays a role in connecting and fixing, ensuring the stability and reliability between the rotating disk 41 and the welding base 1.

[0050] Referring to Figures 1 and 2, the lifting mechanism 5 includes a lifting screw 51, a lifting motor 52, and a first slider 53. A lifting groove 31 is provided on one of the support frames 3, and the lifting groove 31 is opened along the height direction of the support frame 3. The lifting screw 51 is rotatably connected in the lifting groove 31 through a bearing. The lifting motor 52 is arranged on the top of the support frame 3, and the output end of the lifting motor 52 is connected to one end of the lifting screw 51. In this embodiment, the lifting motor 52 can realize forward and reverse rotation. The lifting motor 52 is connected to the lifting screw 51 through a coupling.

[0051] Referring to Figures 1 and 2, the first slider 53 is slidably connected within the lifting groove 31, and the first slider 53 is threadedly connected to the lifting screw 51. One rotating disk 41 is rotatably mounted on the first slider 53 via bearings, and a second slider 32 is mounted on one side of the other rotating disk 41. An auxiliary groove 33 is provided on another support frame 3, and the auxiliary groove 33 is aligned with the opening direction of the lifting groove 31. The second slider 32 is slidably connected within the auxiliary groove 33, and an auxiliary plate 34 is fixedly mounted on the second slider 32. The rotating disk 41 on the same side is rotatably mounted on the auxiliary plate 34 via bearings, and a servo motor 42 is mounted on the auxiliary plate 34. The output end of the servo motor 42 is connected to the rotating disk 41, and the servo motor 42 can achieve forward and reverse rotation. The rotating mechanism 4 can realize the rotation or tilting of the welding base 1, and the lifting mechanism 5 can realize the lifting of the welding base 1, so that the tooling can adapt to aluminum plate frames of different angles, directions, and heights, improving the flexibility and adaptability of processing and ensuring precise control of the aluminum plate frame during processing.

[0052] Referring to Figure 3, two mounting plates 61 are installed on the tooling plate 6. The two mounting plates 61 are respectively arranged on both sides of the tooling plate 6 along its length. The mounting plates 61 are fixed to the tooling plate 6 with screws. A tooling rod 62 is fixedly connected between the two mounting plates 61. Several fixing components 7 are installed on the tooling rod 62. The several fixing components 7 are arranged sequentially along the length of the tooling rod 62.

[0053] Referring to Figures 3 and 4, each fixing component 7 includes a fixing rod 71, a support member 72, and several fixing members 73. The fixing rod 71 is arranged vertically with the tooling rod 62. A second square block 64 is installed between the fixing rod 71 and the tooling rod 62. A second sliding hole 641 is provided on the second square block 64. The tooling rod 62 is inserted into the second sliding hole 641. The second square block 64 is slidably connected to the tooling rod 62 through the second sliding hole 641. A third screw 642 is installed on the second square block 64. In this embodiment, the third screw 642 penetrates the second square block 64 and abuts against the tooling rod 62 to realize the lateral adjustment of the fixing rod 71.

[0054] Referring to Figures 3 and 4, a second extension hole 643 is also provided on the second square block 64. The fixing rod 71 is slidably connected in the second extension hole 643. A fourth screw 644 is installed on the second square block 64. In this embodiment, the fourth screw 644 passes through the second square block 64 and abuts against the fixing rod 71 to realize the adjustment of the fixing rod 71 in the longitudinal direction.

[0055] Referring to Figures 3 and 4, the support member 72 is installed on the tooling plate 6. The end of the fixing rod 71 away from the tooling plate 6 is connected to the support member 72. The support member 72 includes a support plate 721 and a connecting plate 722. The bottom of the support plate 721 is integrally formed with a support slider 9. The tooling plate 6 has a third groove 91 along its length. The support slider 9 is slidably connected in the third groove 91. A fifth screw 92 is installed on the support plate 721. The fifth screw 92 passes through the support slider 9 and abuts against the third groove 91. In this embodiment, there are multiple sets of fifth screws 92.

[0056] Referring to Figures 3 and 4, the connecting plate 722 is located directly above the support plate 721. A through groove 8 is provided on the connecting plate 722. One end of the support plate 721 is hinged to the through groove 8 of the connecting plate 722. A guide plane 711 is provided at the end of the fixing rod 71 away from the tooling plate 6. In this embodiment, the fixing rod 71 engages with the inner wall of the through groove 8 through the guide plane 711. The fixing rod 71 is inserted into the through groove 8 of the connecting plate 722, and a fixing knob 712 is installed on the top of the connecting plate 722. The fixing knob 712 passes through the connecting plate 722 and abuts against the fixing rod 71. The combined design of the support plate 721 and the connecting plate 722 provides good structural stability. The through groove 8 and guide plane 711 on the connecting plate 722 ensure the correct installation and positioning of the fixing rod 71, further enhancing structural stability, reducing installation errors and offsets, and facilitating the fixing and adjustment of the fixing rod 71. Operators can quickly and accurately install and adjust the fixing rod 71, improving work efficiency.

[0057] Referring to Figures 3 and 4, several fasteners 73 are installed on the fixing rod 71. The fasteners 73 are arranged sequentially along the length of the fixing rod 71. In this embodiment, two sets of fasteners 73 are installed on each fixing rod 71. The fasteners 73 are used to fix the frame. Each fastener 73 includes a fixing post 731, a trapezoidal clamping block 732, and a fastening cap 733. A first square block 63 is installed between the fixing post 731 and the fixing rod 71. A first sliding hole 631 is provided on the first square block 63. The fixing rod 71 is slidably connected in the first sliding hole 631. A first screw 632 is installed on the first square block 63. In this embodiment, the first screw 632 passes through the first square block 63 and abuts against the fixing rod 71.

[0058] Referring to Figures 3 and 4, a first extension hole 633 is also provided on the first square block 63. The fixing post 731 is slidably connected in the first extension hole 633. A second screw 634 is installed on the first square block 63. In this embodiment, the second screw 634 passes through the first square block 63 and abuts against the fixing post 731 to achieve precise adjustment of the position of the fixing post 731. This allows the tooling to adapt to aluminum plate frames and skeletons of different sizes and shapes, ensuring that they are fixed in the correct position. It also facilitates the adjustment of the position and height of the fixing post 731, improving the stability and accuracy of the tooling and making the processing of composite aluminum plates more efficient and accurate.

[0059] Referring to Figures 3 and 4, in this embodiment, the fixing post 731 and the fixing rod 71 are arranged perpendicularly, and the trapezoidal clamping block 732 is arranged at the end of the fixing post 731. The trapezoidal clamping block 732 has a trapezoidal slot 7321, the minimum inner diameter of which is not less than the width of the aluminum plate frame skeleton. The fastening cap 733 is arranged in the trapezoidal slot 7321. The fixing post 731 passes through the trapezoidal clamping block 732 and is threadedly connected to the fastening cap 733. In this embodiment, the fastening cap 733 is supported by an elastic material and is pressed against the skeleton. The fastening cap 733 and the trapezoidal clamping block 732 ensure the limiting and pressing fixation of the skeleton, enhance the fixing effect, and ensure the welding quality of the product in the later stage.

[0060] Referring to Figure 3, a positioning component 10 is installed on the tooling plate 6. In this embodiment, the positioning component 10 is used to position the aluminum plate frame. The positioning component 10 includes a first positioning plate 101 and a second positioning plate 102. Both the first positioning plate 101 and the second positioning plate 102 have an L-shaped structure. The first positioning plate 101 is arranged on one side of the width direction of the tooling plate 6, and the second positioning plate 102 is arranged on one side of the length direction of the tooling plate 6. The first positioning plate 101 and the second positioning plate 102 restrict the position of the aluminum plate frame. At the same time, due to the influence of the length of the tooling plate 6, there can be multiple first positioning plates 101.

[0061] Referring to Figure 3, the tooling plate 6 has a first strip groove 65 and a second strip groove 66. The first strip groove 65 is arranged along the width direction of the tooling plate 6, and the second strip groove 66 is arranged along the length direction of the tooling plate 6. In this embodiment, the first strip groove 65 corresponds to the first positioning plate 101, and the second strip groove 66 corresponds to the second positioning plate 102. A first bolt 67 for fixing is installed on the first positioning plate 101 and is connected in the first strip groove 65. A second bolt 68 for fixing is installed on the second positioning plate 102 and is connected in the second strip groove 66. The cooperation of the strip groove and the bolt realizes the adjustment of the positioning plate, which is suitable for positioning aluminum plate frames of different sizes to meet different processing requirements.

[0062] The implementation principle of the compression-resistant and shock-absorbing composite aluminum plate processing fixture in this application embodiment is as follows: When welding is required in the production process of composite aluminum plate processing, the aluminum plate frame is placed on the fixture plate 6, and the first positioning plate 101 and the second positioning plate 102 position it. The position of the second square block 64 is adjusted so that the fixing rod 71 corresponds to the corresponding frame. The position of the first square block 63 is adjusted again so that the fixing column 731 is located directly above the frame. The trapezoidal clamping block 732 limits the corresponding frame, and the fastening cap 733 abuts and fixes the frame. After fixing several frames in sequence, the welding operation is performed. During this process, the rotating mechanism 4 and the lifting mechanism 5 are positioned at the welding position. The tooling is designed to facilitate welding operations. Through the use of a fixing column 731, trapezoidal clamping block 732, and fastening cap 733, the tooling has been improved and optimized. Adjusting the fixing component 7 allows for the fixing of aluminum plate frames and skeletons of different sizes and shapes, improving the tooling's versatility and adaptability, ensuring the stability of the aluminum plate frame during processing. The fastening cap 733 and trapezoidal clamping block 732 ensure the limiting and clamping fixation of the skeleton, enhancing the fixing effect and guaranteeing the welding quality of subsequent products. Simultaneously, the tooling, through the cooperation of the rotating mechanism 4 and the lifting mechanism 5, facilitates welding operations in different positions, reducing manual handling and adjustment time and significantly improving production efficiency.

[0063] Referring to Figure 5, this application provides a processing technology for a compression-resistant and shock-absorbing composite aluminum plate:

[0064] S1. Prepare raw materials. Before starting the production of composite aluminum plates, it is necessary to select high-quality aluminum plates and shock-absorbing materials. These materials are cleaned and treated to remove surface oil and impurities and improve their adhesion to the shock-absorbing materials.

[0065] S2. Pre-treatment: Cut the aluminum plate material into aluminum plate frames of the required size according to the required specifications, and process them, such as drilling and bending, to meet the requirements of subsequent welding and composite processing.

[0066] S3. Welding process: Place the cut aluminum plate frame on the tooling plate, accurately position it using the positioning components, adjust the position of the fixing components so that several fixing components correspond to the corresponding skeleton, and use fastening caps to fix the skeleton. The rotating mechanism and the lifting mechanism work together to weld the aluminum plate frame together to form a complete frame structure.

[0067] S4. Composite processing: The prepared aluminum plate frame and the damping material are composite processed together. The two are tightly bonded together with adhesive to ensure that the damping material is evenly distributed on the aluminum plate frame and forms a strong connection.

[0068] S5. Heat treatment and pressing: The composite material is heat treated and pressed into shape. Heat treatment improves the hardness and strength of the material, while pressing shapes the material into the required shape and size.

[0069] S6. Surface treatment: The composite aluminum plate is surface treated, such as by spraying or electroplating, to improve its corrosion resistance and aesthetics, and to make it more stable and reliable in use.

[0070] S7. Quality Inspection: Conduct quality inspections on the finished composite aluminum panels, including inspections of appearance, dimensions, thickness, strength, etc., to ensure that the products meet quality standards.

[0071] S8. Packaging and Warehousing: Pack the qualified composite aluminum sheets and store them in the warehouse for later use.

[0072] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent substitutions, and improvements made to the above embodiments without departing from the scope of the present invention, based on the technical essence of the present invention and within the spirit and principles of the present invention, shall still fall within the protection scope of the present invention.

Claims

1. A pressure-resistant and shock-absorbing composite aluminum plate processing fixture, characterized in that: The system includes a welding base (1), a welding base (2) below the welding base (1), two support frames (3) for supporting the welding base (1) on the welding base (2), the two support frames (3) being arranged on both sides of the welding base (1), the support frames (3) being provided with a rotating mechanism (4) and a lifting mechanism (5) for rotating and lifting the welding base (1), a tooling plate (6) for placing an aluminum plate frame on the welding base (1), two mounting plates (61) on the tooling plate (6), the two mounting plates (61) being respectively connected to the length of the tooling plate (6). On both sides of the angle direction, a tooling rod (62) is provided between the two mounting plates (61). The tooling rod (62) is provided with a plurality of fixing components (7) for fixing the aluminum plate frame. The fixing component (7) includes a fixing rod (71), a support member (72) and a plurality of fixing members (73). The fixing rod (71) is arranged perpendicular to the tooling rod (62). One end of the fixing rod (71) is connected to the tooling rod (62), and the other end of the fixing rod (71) is connected to the support member (72). The support member (72) is connected to the tooling plate (6). The plurality of fixing members (73) are arranged sequentially. On the fixing rod (71), each of the fixing components (73) includes a fixing post (731), a trapezoidal clamp (732), and a fastening cap (733). The fixing post (731) is vertically connected to the fixing rod (71). The trapezoidal clamp (732) has a trapezoidal slot (7321). The minimum inner diameter of the trapezoidal slot (7321) is not less than the width of the aluminum plate frame. The fastening cap (733) is disposed in the trapezoidal slot (7321). The fixing post (731) penetrates into the trapezoidal slot (7321), and the fixing post (731) and the fastening cap (733) are threaded together. Connection; Each of the fixed posts (731) is provided with a first square block (63), the first square block (63) is provided with a first sliding hole (631) for sliding with the fixed rod (71), the first square block (63) is provided with a first screw (632) for fixing the position of the first square block (63), the first square block (63) is also provided with a first extension hole (633), the fixed post (731) is slidably connected in the first extension hole (633), and the first square block (63) is provided with a second screw (634) for fixing the position of the fixed post (731).

2. The pressure-resistant and shock-absorbing composite aluminum plate processing fixture according to claim 1, characterized in that: The support member (72) includes a support plate (721) and a connecting plate (722). The support plate (721) is disposed on the tooling plate (6). The connecting plate (722) has a through groove (8). One end of the support plate (721) is hinged in the through groove (8) of the connecting plate (722). The end of the fixing rod (71) has a guide plane (711) for cooperating with the inner wall of the through groove (8). The connecting plate (722) is provided with a fixing knob (712) for fixing the position of the fixing rod (71).

3. The pressure-resistant and shock-absorbing composite aluminum plate processing fixture according to claim 2, characterized in that: The end of the fixing rod (71) is provided with a second square block (64) for connecting with the tooling rod (62). The second square block (64) is provided with a second sliding hole (641) for sliding with the tooling rod (62). The second square block (64) is provided with a third screw (642) for fixing the position of the second square block (64). The second square block (64) is also provided with a second extension hole (643). The fixing rod (71) is slidably connected in the second extension hole (643). The second square block (64) is provided with a fourth screw (644) for fixing the position of the fixing rod (71). The bottom of the support plate (721) is provided with a support slider (9). The tooling plate (6) is provided with a third sliding groove (91) along the length direction for the support slider (9) to slide. The support plate (721) is provided with a fifth screw (92) for fixing the position of the support slider (9).

4. The pressure-resistant and shock-absorbing composite aluminum plate processing fixture according to claim 1, characterized in that: The tooling plate (6) is provided with a positioning component (10) for positioning aluminum plate. The positioning component (10) includes a first positioning plate (101) and a second positioning plate (102). The first positioning plate (101) is arranged on one side of the tooling plate (6) in the width direction, and the second positioning plate (102) is arranged on one side of the tooling plate (6) in the length direction. The tooling plate (6) is provided with a first strip groove (65) and a second strip groove (66). The first strip groove (65) is arranged along the width direction of the tooling plate (6), and the second strip groove (66) is arranged along the length direction of the tooling plate (6). The first positioning plate (101) is provided with a first bolt (67) for fixing. The first bolt (67) is connected in the first strip groove (65). The second positioning plate (102) is provided with a second bolt (68) for fixing. The second bolt (68) is connected in the second strip groove (66).

5. The pressure-resistant and shock-absorbing composite aluminum plate processing fixture according to claim 1, characterized in that: The rotating mechanism (4) includes two rotating disks (41) and a servo motor (42). The two rotating disks (41) are respectively rotatably mounted on two support frames (3). Both rotating disks (41) are connected to the welding base (1). The servo motor (42) is located inside one of the support frames (3). The output end of the servo motor (42) is connected to one of the rotating disks (41).

6. The pressure-resistant and shock-absorbing composite aluminum plate processing fixture according to claim 5, characterized in that: An L-shaped connecting plate (11) is provided between any of the rotating disks (41) and the welding base (1). One end of the L-shaped connecting plate (11) is connected to the rotating disk (41), and the other end of the L-shaped connecting plate (11) is connected to the welding base (1).

7. The pressure-resistant and shock-absorbing composite aluminum plate processing fixture according to claim 5, characterized in that: The lifting mechanism (5) includes a lifting screw (51), a lifting motor (52), and a first slider (53). A lifting groove (31) is provided inside one of the support frames (3). The lifting groove (31) is opened along the height direction of the support frame (3). The lifting screw (51) is rotatably connected in the lifting groove (31). The output end of the lifting motor (52) is connected to one end of the lifting screw (51). The first slider (53) is threadedly connected to the lifting screw (51). The first slider (53) is slidably connected in the lifting groove (31). A rotating disk (41) is rotatably connected to the first slider (53). A second slider (32) is rotatably provided on the other rotating disk (41). The servo motor (42) is arranged on the second slider (32). An auxiliary groove (33) for the second slider (32) to slide is provided inside the other support frame (3).

8. The pressure-resistant and shock-absorbing composite aluminum plate processing fixture according to claim 7, characterized in that: An auxiliary plate (34) is provided on the second slider (32), and the auxiliary plate (34) is connected to the second slider (32). The servo motor (42) and the rotating disk (41) on the same side are both arranged on the auxiliary plate (34).

9. A processing method for a compression-resistant and vibration-damping composite aluminum plate, employing the compression-resistant and vibration-damping composite aluminum plate processing fixture as described in claim 1, characterized in that... The process includes the following steps: S1. Raw material preparation: Select high-quality aluminum plates and damping materials for cleaning and treatment to remove surface oil and impurities, improving adhesion to the damping materials; S2. Pre-treatment: Cut the aluminum plate material into aluminum plate frames of the required size and process them; S3. Welding: Place the aluminum plate frames on a tooling plate, position them using positioning components, adjust the positions of the fixing components so that several fixing components correspond to the corresponding skeleton, use fastening caps to fix the skeleton, and use a rotating mechanism and a lifting mechanism to weld the aluminum plate frames together to form a complete frame structure; S4. Composite processing: Perform composite processing on the treated aluminum plate frames and damping materials, bonding them tightly together with adhesive; S5. Heat treatment and pressing: Perform heat treatment and pressing on the composite material to form the required shape and size; S6. Surface treatment: Perform surface treatment on the composite aluminum plate to improve its corrosion resistance and aesthetics; S7. Quality inspection: Quality inspection of finished composite aluminum panels; S8. Packaging and Warehousing: Pack the qualified composite aluminum sheets and store them in the warehouse for later use.

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