Automatic cleaning machine for fiber carding

By designing an automated cleaning machine that interweaves the scraping rod with the steel needles, the machine automatically scrapes off lint or fibers from the steel needles, solving the problems of time-consuming, labor-intensive, and ineffective manual cleaning and improving cleaning efficiency.

CN224186345UActive Publication Date: 2026-05-01TIANJIN HUAJIANG COMPOSITE MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN HUAJIANG COMPOSITE MATERIAL CO LTD
Filing Date
2025-04-15
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The existing technology addresses the problem that manually removing lint or fibers from steel needles is time-consuming, laborious, and ineffective.

Method used

Design an automated cleaning machine for fiber combing, using a control chamber to control the movement of the scraping bar under the steel needles, so that the scraping bar and the steel needles are intersected, and the scraping bar scrapes off the lint or fibers on the rotating steel needles.

Benefits of technology

It achieves automated and efficient removal of lint or fibers from steel needles, improving work efficiency and reducing the labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cleaning machine for fiber carding, which comprises a bearing frame and a control bin, the bearing frame is of a U-shaped structure, the control bin is arranged at the top of the bearing frame, a dehairing fence is movably arranged on the control bin, and the control bin controls the dehairing fence to move horizontally. The steel needles and the dehairing rods are staggered, the dehairing rods are used for dehairing down batting or fibers on the rotating steel needles, removal is achieved, and the problems that in the background technology, a method for manually removing batting or fibers in the steel needles is time-consuming, labor-consuming and poor in effect are solved.
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Description

An automated cleaning machine for fiber combing Technical Field

[0001] This utility model belongs to the field of fiber combing technology, and specifically relates to an automated cleaning machine for fiber combing. Background Technology

[0002] A carding machine is used to process raw materials such as wool, chemical fibers, and fibers into shapes, which can then be used to process textile products such as quilts. Its main structure consists of components such as a large cylinder, doffer, work roller, stripping roller, transfer roller, and cutter.

[0003] During the processing of raw materials, steel needles accumulate lint or fibers over a long period of time. As the usage time increases, this greatly affects work efficiency. Existing manual removal methods are time-consuming, laborious, and ineffective. Therefore, an automated cleaning machine for fiber combing is proposed. Summary of the Invention

[0004] The purpose of this invention is to overcome the problems of the time-consuming and laborious, and ineffective, manual removal of lint or fibers from steel needles in the prior art. It provides an automated cleaning machine for removing lint or fibers by using a control chamber to move the scraping bar under the steel needles, so that the steel needles and the scraping bar are interlaced, and the scraping bar scrapes off the lint or fibers on the rotating steel needles.

[0005] To achieve the above objectives, this utility model provides an automated cleaning machine for fiber combing, including a support frame and a control chamber. The support frame has a U-shaped structure, and the control chamber is located on the top of the support frame. A scraping bar is movably mounted on the control chamber, and the control chamber controls the horizontal movement of the scraping bar.

[0006] Preferably, the scraping bar includes scraping rods, telescopic rods, a base plate, and a lifting plate. The base plate is movably mounted on the top of the control compartment, the telescopic rods are symmetrically mounted on the base plate, the lifting plate is mounted on top of the telescopic rods, and the scraping rods are evenly distributed on top of the lifting plate.

[0007] Preferably, the control chamber includes a chamber body, a drive motor, a lead screw nut, a lead screw rod, and a fixing block. The chamber body is located on the top of the support frame, the fixing block is located on the inner wall side of the chamber, the drive motor is located on the inner wall side of the chamber, one end of the lead screw rod is fixedly connected to the drive motor, the other end of the lead screw rod is rotatably located inside the fixing block, the lead screw nut is sleeved on the lead screw rod, and the lead screw nut is fixedly connected to the base plate.

[0008] Preferably, the top of the hopper is provided with a slide groove, and a slider is movably mounted in the slide groove. The slider is connected to the lead screw nut and the base plate respectively. The slider moves in the slide groove to improve the stability of movement.

[0009] Preferably, the support frame is symmetrically provided with auxiliary rods, and a connecting plate is movably sleeved on the auxiliary rods. The connecting plate is fixedly connected to the slider and the base plate respectively.

[0010] Preferably, a lint removal rail is fixedly sleeved on the auxiliary rod. The lint removal rail is composed of a rod structure. The upper end of the rod structure is inclined towards the scraping rod. The rod structure is located between the scraping rods and is staggered with the scraping rod. The rod structure on the lint removal rail is inserted between the scraping rods to push the lint on the scraping rod, causing the lint to fall down and preventing the lint from accumulating on the scraping rod, thus cleaning the lint on the scraping rod.

[0011] Preferably, the scraping rod is inclined toward the lint removal bar, and the top of the lifting plate is provided with a limiting frame. The limiting frame is located on the side of the scraping bar away from the lint removal bar. The limiting frame can just limit the falling lint, prevent the lint from floating around randomly, and make it easier for staff to collect.

[0012] Preferably, the top of the scraping rod is bent away from the lint removal bar. The bending structure prevents the lint on the scraping rod from being carried away by the steel needle, so that the lint remains on the scraping rod, while some of the lint will fall off due to gravity.

[0013] The beneficial effects of this utility model are:

[0014] This invention utilizes a control chamber to move the scraping bar under the steel needle, causing the steel needle and scraping rod to intersect. The scraping rod then scrapes off the lint or fibers from the rotating steel needle, thus removing them. This solves the problem that the manual removal of lint or fibers from steel needles proposed in the prior art is time-consuming, laborious, and ineffective. Attached Figure Description

[0015] Figure 1 is a schematic diagram of the overall structure of the automated cleaning machine for fiber combing of this utility model.

[0016] Figure 2 is a magnified view of part A in Figure 1.

[0017] Figure 3 is a diagram of the internal structure of the control chamber of the automated cleaning machine for fiber combing of this utility model.

[0018] In the diagram: 1. Support frame; 2. Control compartment; 3. Scraping rail; 4. Scraping rod; 5. Telescopic rod; 6. Base plate; 7. Lifting plate; 8. Compartment body; 9. Drive motor; 10. Lead screw nut; 11. Lead screw; 12. Fixing block; 13. Slide groove; 14. Slider; 15. Secondary rod; 16. Connecting plate; 17. Removal rail; 18. Limiting frame. Detailed Implementation

[0019] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to Figures 1-3. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0020] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, specific orientation structure, or operation. Therefore, they should not be construed as limitations on this utility model.

[0021] This embodiment provides an automated cleaning machine for fiber combing, including a frame 1 and a control chamber 2. The frame 1 has a U-shaped structure, and the control chamber 2 is located on the top of the frame 1. A scraping rail 3 is movable on the control chamber 2, and the control chamber 2 controls the horizontal movement of the scraping rail 3.

[0022] In one embodiment, the scraping bar 3 specifically includes scraping rods 4, telescopic rods 5, a base plate 6, and a lifting plate 7. The base plate 6 is movably mounted on the top of the control compartment 2. The telescopic rods 5 are symmetrically mounted on the base plate 6. The lifting plate 7 is mounted on the top of the telescopic rods 5. The scraping rods 4 are evenly distributed on the top of the lifting plate 7. A de-scraping bar 17 is fixedly sleeved on the auxiliary rod 15. The de-scraping bar 17 is composed of a rod structure. The upper end of the rod structure is inclined towards the scraping rods 4. The rod structure is located between the scraping rods 4 and is staggered with the scraping rods 4. The scraping rods 4 are inclined towards the de-scraping bar 17. The top of the lifting plate 7 is mounted on a limiting frame 18. The limiting frame 18 is located on the side of the scraping bar 3 away from the de-scraping bar 17. The top of the scraping rods 4 is bent away from the de-scraping bar 17.

[0023] In one embodiment, the control chamber 2 specifically includes a chamber body 8, a drive motor 9, a lead screw nut 10, a lead screw 11, and a fixing block 12. The chamber body 8 is located on the top of the support frame 1, the fixing block 12 is located on the inner side of the chamber body 8, the drive motor 9 is located on the inner side of the chamber body 8, one end of the lead screw 11 is fixedly connected to the drive motor 9, and the other end of the lead screw 11 is rotatably located in the fixing block 12. The lead screw nut 10 is sleeved on the lead screw 11 and is fixedly connected to the base plate 6. The top of the chamber body 8 is provided with a sliding groove 13, and a slider 14 is movably mounted in the sliding groove 13. The slider 14 is connected to the lead screw nut 10 and the base plate 6 respectively. The support frame 1 is symmetrically provided with auxiliary rods 15, and a connecting plate 16 is movably sleeved on the auxiliary rods 15. The connecting plate 16 is fixedly connected to the slider 14 and the base plate 6 respectively.

[0024] In this embodiment, the working process of the automated cleaning machine for fiber combing is as follows: The cleaning machine is placed below the large cylinder, doffer, working roller, and stripping roller. Then, the drive motor 9 drives the lead screw 11 to rotate, and the lead screw 11 drives the lead screw nut 10 to move, which in turn drives the scraping rail 3 to move horizontally. At the same time, the telescopic rod 5 controls the scraping rod 4 to rise and fall, so that the scraping rod 4 rises and is staggered with the steel needle. At this time, the steel needle rotates, and the scraping rod 4 scrapes off the lint accumulated on the steel needle. The large cylinder, doffer, working roller, and stripping roller are processed in sequence. Then, the drive motor 9 controls the scraping rod 4 to move towards the stripping rod. The stripping rod is inserted into the scraping rail 3. By inserting the stripping rod into the gap of the scraping rod 4, the lint is separated from the scraping rod 4 and falls into the limiting frame 18. Finally, the lint in the limiting frame 18 is removed by the workers.

[0025] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.

Claims

1. An automated cleaning machine for fiber combing, characterized in that, It includes a support frame (1) and a control compartment (2). The support frame (1) has a U-shaped structure. The control compartment (2) is located on the top of the support frame (1). A scraping rail (3) is movably mounted on the control compartment (2). The control compartment (2) controls the horizontal movement of the scraping rail (3). The scraping rail (3) includes a scraping rod (4), a telescopic rod (5), a base plate (6), and a lifting plate (7). The base plate (6) is movably mounted on the top of the control compartment (2). The telescopic rod (5) is symmetrically mounted on the base plate (6). The lifting plate (7) is located on the top of the telescopic rod (5). The scraping rod (4) is evenly distributed on the top of the lifting plate (7).

2. The automated cleaning machine for fiber combing according to claim 1, characterized in that, The control chamber (2) includes a chamber body (8), a drive motor (9), a lead screw nut (10), a lead screw rod (11), and a fixing block (12). The chamber body (8) is located on the top of the support frame (1). The fixing block (12) is located on the inner side of the chamber body (8). The drive motor (9) is located on the inner side of the chamber body (8). One end of the lead screw rod (11) is fixedly connected to the drive motor (9). The other end of the lead screw rod (11) is rotatably located inside the fixing block (12). The lead screw nut (10) is sleeved on the lead screw rod (11). The lead screw nut (10) is fixedly connected to the base plate (6).

3. The automated cleaning machine for fiber combing according to claim 2, characterized in that, The top of the chamber (8) is provided with a slide groove (13), and a slider (14) is provided in the slide groove (13). The slider (14) is connected to the lead screw nut (10) and the bottom plate (6) respectively.

4. The automated cleaning machine for fiber combing according to claim 3, characterized in that, The support frame (1) is symmetrically provided with auxiliary rods (15), and a connecting plate (16) is movably sleeved on the auxiliary rods (15). The connecting plate (16) is fixedly connected to the slider (14) and the base plate (6) respectively.

5. The automated cleaning machine for fiber combing according to claim 4, characterized in that, The auxiliary rod (15) is fixedly sleeved with a de-hair rail (17), which is composed of a rod structure. The upper end of the rod structure is inclined towards the side of the scraping rod (4). The rod structure is located between the scraping rods (4) and is staggered with the scraping rods (4).

6. The automated cleaning machine for fiber combing according to claim 5, characterized in that, The scraping rod (4) is inclined toward the de-hairing bar (17), and the top of the lifting plate (7) is located on the limiting frame (18). The limiting frame (18) is located on the side of the scraping bar (3) away from the de-hairing bar (17).

7. The automated cleaning machine for fiber combing according to claim 6, characterized in that, The top of the scraping bar (4) is bent away from the descaling bar (17).