Leveling device for knitwear production
By designing a knitwear leveling device that includes a support frame, slide plate, box, motor, rotating shaft, transmission mechanism, scraper and dust collection system, the problems of uneven leveling and time-consuming and laborious cleaning caused by hair adhering to the roller are solved, and efficient and automated fabric leveling and cleaning are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANGJIAGANG RUILONG NEW MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-03-19
- Publication Date
- 2026-05-01
AI Technical Summary
During the smoothing process of existing knitwear fabrics, lint tends to stick to the rollers, resulting in poor smoothing effect and time-consuming and laborious cleaning.
A leveling device was designed, comprising a support frame, a sliding plate, a housing, a motor, a rotating shaft, a transmission mechanism, rollers, a scraper, and a dust collection system. The sliding plate and housing are moved by a cylinder, which makes the rollers fit against the fabric. The scraper removes hair and collects it with a vacuum cleaner, thus achieving automated cleaning.
It improves the smoothing efficiency of knitted fabrics, reduces unevenness caused by hair adhering to the rollers, and simplifies subsequent cleaning.
Smart Images

Figure CN224186458U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of knitwear processing, and more specifically to a leveling device for knitwear production. Background Technology
[0002] Knitted garments are products of a knitting process that uses knitting needles to form loops from various raw materials and types of yarn, which are then interlocked to create a knitted fabric. They are soft in texture, have good wrinkle resistance and breathability, and possess considerable stretch and elasticity, making them comfortable to wear.
[0003] In the existing knitwear fabric leveling process, the rollers used for leveling are prone to lint adhesion, resulting in poor leveling effect. In addition, the rollers need to be manually cleaned later, which is time-consuming and labor-intensive. Based on this, this utility model designs a leveling device for knitwear production to solve the above problems. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a leveling device for knitwear production to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: a leveling device for knitwear production, comprising a support frame, with sliding plates slidably connected to both sides of the inner wall of the support frame, a box body fixedly connected between the sliding plates, a motor fixedly installed on the outer wall of the box body, a rotating shaft fixedly connected to the output end of the motor, a transmission mechanism provided on the outer wall of the rotating shaft, and the rotating shaft synchronously driving a rotating rod through the transmission mechanism, a roller fixedly connected in the middle of the outer walls of the rotating shaft and the rotating rod, a semi-circular groove opened at the bottom end of the box body corresponding to the roller, a semi-circular groove rotatably connected to the ends of the rotating shaft and the rotating rod, a through groove opened at the top of the semi-circular groove, a scraper inclinedly provided in the through groove, a box body fixedly connected to the top of the scraper, and the bottom end of the scraper in contact with the roller, a dust collection box provided at the bottom of the box body, dust collection pipes connected to both sides of the dust collection box, and a vacuum cleaner provided at the bottom of the dust collection box.
[0006] Furthermore, a set of cylinders is fixedly installed at the top of the support frame, and the piston end of the cylinders is fixedly connected to the housing.
[0007] Furthermore, the inner wall of the support frame has grooves on both sides corresponding to the sliding plate, and the end of the sliding plate is located in the groove and slidably connected to it.
[0008] Furthermore, the transmission mechanism includes transmission wheels fixedly connected to the outer wall of the rotating shaft and the rotating rod, and a belt is sleeved between the transmission wheels.
[0009] Furthermore, an inspection door is provided at the top of the housing corresponding to the dust collection box, and a movable door is provided at the top of the dust collection box.
[0010] Furthermore, a filter screen is fixedly connected to the inner wall of the dust collection box corresponding to the vacuum cleaner, and ventilation openings are provided on both sides of the outer wall of the dust collection box.
[0011] The technical effects and advantages of this utility model are as follows:
[0012] 1. This utility model controls the contraction of the cylinder to move the box and slide plate along the slide groove, so that the roller fits the fabric. It is suitable for fabrics of different thicknesses, is simple to operate and has a wider range of applications. The motor drives the rotating shaft to rotate through the belt, which in turn drives the roller to flatten the fabric. The double roller can improve the flattening efficiency of the fabric.
[0013] 2. This utility model uses a scraper to adhere to the roller, and then removes the hair from the roller surface when the roller rotates, avoiding the problem of hair adhering to the roller and causing uneven flattening of the fabric. At the same time, a vacuum cleaner is connected and the hair scraped off by the scraper is sucked into the vacuum box through the vacuum tube for unified collection, reducing the subsequent cleaning work. Attached Figure Description
[0014] Figure 1 This is a front view of the entire utility model.
[0015] Figure 2 This is a cross-sectional view of the housing of this utility model.
[0016] Figure 3 This is a bottom view of the housing of this utility model.
[0017] Figure 4 This is a cross-sectional view of the dust collection box of this utility model.
[0018] The attached diagram is labeled as follows: 1. Support frame; 2. Slide plate; 3. Slide groove; 4. Cylinder; 5. Housing; 6. Inspection door; 7. Rotating rod; 8. Transmission mechanism; 81. Transmission wheel; 82. Belt; 9. Motor; 10. Roller; 11. Rotating shaft; 12. Scraper; 13. Suction pipe; 14. Suction box; 15. Ventilation opening; 16. Semi-circular groove; 17. Through groove; 18. Filter screen; 19. Vacuum cleaner; 20. Movable door. Detailed Implementation
[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The leveling device for knitwear production involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] Reference Figures 1-4This utility model provides a leveling device for knitwear production, including a support frame 1. Slide plates 2 are slidably connected to both sides of the inner wall of the support frame 1. Slide grooves 3 are formed on both sides of the inner wall of the support frame 1 corresponding to the slide plates 2. The ends of the slide plates 2 are located within and slidably connected to the slide grooves 3. A housing 5 is fixedly connected between the slide plates 2. A set of cylinders 4 is fixedly installed at the top of the support frame 1. The piston end of the cylinders 4 is fixedly connected to the housing 5. By controlling the contraction of the cylinders 4, the housing 5 and the slide plates 2 are moved along the slide grooves 3, causing the roller 10 to fit against the fabric. This device is suitable for fabrics of different thicknesses and is simple to operate. Furthermore, it has a wider range of applications. A motor 9 is fixedly installed on the outer wall of the housing 5. A rotating shaft 11 is fixedly connected to the output end of the motor 9. A transmission mechanism 8 is provided on the outer wall of the rotating shaft 11, and the rotating shaft 11 synchronously drives a rotating rod 7 through the transmission mechanism 8. The transmission mechanism 8 includes a transmission wheel 81 fixedly connected to the outer wall of the rotating shaft 11 and the rotating rod 7. A belt 82 is sleeved between the transmission wheel 81. Rollers 10 are fixedly connected to the middle of the outer walls of the rotating shaft 11 and the rotating rod 7. The motor 9 drives the rotating shaft 11 to drive the rotating rod 7 to rotate through the belt 82, thereby driving the rollers 10 to flatten the fabric. The double rollers 10 can improve... To improve fabric leveling efficiency, the bottom of the housing 5 is provided with a semi-circular groove 16 corresponding to the roller 10. The ends of the rotating shaft 11 and the rotating rod 7 are rotatably connected to the semi-circular groove 16. A through groove 17 is provided at the top of the semi-circular groove 16. A scraper 12 is inclinedly provided in the through groove 17. The top of the scraper 12 is fixedly connected to the housing 5, and the bottom of the scraper 12 is in contact with the roller 10. When the roller 10 is working continuously, lint on the fabric tends to adhere to the surface of the roller 10. When the lint on the roller 10 rotates to the position of the through groove 17, the scraper 12, due to its contact with the roller 10, removes the lint from the surface of the roller 10, thus preventing the roller 10 from being flattened. The lint adhering to the surface of the fabric makes the smoothing of the fabric uneven. A dust collection box 14 is provided at the bottom of the box 5. An inspection door 6 is provided at the top of the box 5 corresponding to the dust collection box 14. A movable door 20 is provided at the top of the dust collection box 14. Dust collection pipes 13 are connected to both sides of the dust collection box 14. A vacuum cleaner 19 is provided at the bottom of the dust collection box 14. A filter screen 18 is fixedly connected to the inner wall of the dust collection box 14 corresponding to the vacuum cleaner 19. The vacuum cleaner 19 sucks the lint scraped off by the scraper 12 into the dust collection box 14 through the dust collection pipe 13 for unified collection, reducing the subsequent cleaning work. Ventilation vents 15 are provided on both sides of the outer wall of the dust collection box 14.
[0021] The working principle of this utility model is as follows: When the knitted fabric passes under the support frame 1, the cylinder 4 is controlled to contract, causing the box 5 and the slide plate 2 to move along the slide groove 3, so that the roller 10 fits with the fabric. It is suitable for fabrics of different thicknesses, and the operation is simple and the application range is wider. The motor 9 drives the rotating shaft 11 to drive the rotating rod 7 to rotate through the belt 82, which in turn drives the roller 10 to flatten the fabric. The double roller 10 can improve the flattening efficiency of the fabric.
[0022] When the roller 10 is working continuously, the lint on the fabric will easily stick to the surface of the roller 10. When the lint on the roller 10 rotates to the position of the through groove 17, the scraper 12 will remove the lint from the surface of the roller 10 by adhering to the roller 10. This avoids the lint sticking to the roller 10, which will cause uneven flattening of the fabric. At the same time, the vacuum cleaner 19 is connected to suck the lint scraped off by the scraper 12 into the vacuum box 14 through the vacuum pipe 13 for unified collection, reducing the subsequent cleaning work.
[0023] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0024] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0025] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A leveling device for knitwear production, comprising a support frame (1), characterized in that: The support frame (1) has sliding plates (2) on both sides of its inner wall. A box (5) is fixedly connected between the sliding plates (2). A motor (9) is fixedly installed on the outer wall of the box (5). A rotating shaft (11) is fixedly connected to the output end of the motor (9). A transmission mechanism (8) is provided on the outer wall of the rotating shaft (11). The rotating shaft (11) synchronously drives a rotating rod (7) through the transmission mechanism (8). A roller (10) is fixedly connected in the middle of the outer walls of the rotating shaft (11) and the rotating rod (7). The bottom of the box (5) is opened corresponding to the roller (10). There is a semi-circular groove (16), and the ends of the rotating shaft (11) and the rotating rod (7) are rotatably connected to the semi-circular groove (16). A through groove (17) is opened at the top of the semi-circular groove (16). A scraper (12) is inclinedly provided in the through groove (17). The top of the scraper (12) is fixedly connected to the box body (5). The bottom of the scraper (12) is in contact with the roller (10). A dust collection box (14) is provided at the bottom of the box body (5). A dust collection pipe (13) is connected to both sides of the dust collection box (14). A vacuum cleaner (19) is provided at the bottom of the dust collection box (14).
2. The leveling device for producing a knit sweater according to claim 1, characterized in that: A set of cylinders (4) is fixedly installed at the top of the support frame (1), and the piston end of the cylinders (4) is fixedly connected to the housing (5).
3. The leveling device for producing a knit sweater according to claim 1, wherein: The inner wall of the support frame (1) is provided with grooves (3) on both sides corresponding to the slide plate (2), and the end of the slide plate (2) is located in the groove (3) and slidably connected to it.
4. A leveling device for knitwear production according to claim 1, characterized in that: The transmission mechanism (8) includes a transmission wheel (81) fixedly connected to the outer wall of the rotating shaft (11) and the rotating rod (7), and a belt (82) is sleeved between the transmission wheels (81).
5. A leveling device for knitwear production according to claim 1, characterized in that: The top of the box (5) is provided with an inspection door (6) corresponding to the dust collection box (14), and the top of the dust collection box (14) is provided with an movable door (20).
6. The leveling device for producing a knit sweater according to claim 1, wherein: The inner wall of the dust collection box (14) is fixedly connected to the vacuum cleaner (19) with a filter screen (18), and ventilation openings (15) are provided on both sides of the outer wall of the dust collection box (14).