Asphalt pavement repairing waste regeneration heating stirring tank
By designing a heating and mixing tank for recycling asphalt pavement repair waste, which includes a support assembly, a lifting and mixing braking assembly, and a solid-liquid separation assembly, the problems of uneven mixing and material adhesion have been solved. This has enabled efficient separation and uniform mixing of materials, improving production efficiency and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAN DINGZHAOXING CONSTR ENG CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-01
AI Technical Summary
Existing asphalt pavement repair equipment fails to perform effective material sieving after mixing, which affects subsequent work and causes serious problems of uneven mixing and material adhesion.
A heating and mixing tank for recycling asphalt pavement repair waste was designed, comprising a support assembly, a lifting and mixing braking assembly, a solid-liquid separation assembly, and a heating and storage tank assembly. The solid-liquid separation assembly achieves material separation, the lifting and mixing assembly provides convenient material feeding, the support assembly enhances equipment stability, and the heating and storage tank assembly is used for heating and storage.
It achieves solid-liquid separation of materials after stirring, ensures uniform mixing of materials, reduces adhesion, improves production efficiency and equipment stability, and reduces material waste and costs.
Smart Images

Figure CN224186580U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of asphalt production and processing, specifically to a heating and mixing tank for recycling asphalt pavement repair waste. Background Technology
[0002] Asphalt pavement is widely used in road construction and maintenance. Over time and under traffic loads, asphalt pavement develops defects and requires repair. Traditional repair methods generate a large amount of waste, which, if not properly disposed of, pollutes the environment and wastes resources. Therefore, asphalt pavement repair waste recycling technology has emerged. In existing asphalt pavement repair waste recycling processes, the heating and mixing stage is crucial. Some heating and mixing tanks suffer from uneven heating, preventing the asphalt in the waste from fully melting and mixing, thus affecting the quality of the recycled mixture. Some mixing tanks have low mixing efficiency, making it difficult to meet the needs of large-scale production. Moreover, asphalt is highly viscous and easily adheres to the inner wall of the tank, making cleaning difficult, resulting in material waste and increased costs. Therefore, developing a high-efficiency, uniformly heated heating and mixing tank for asphalt pavement repair waste recycling that reduces material adhesion is of significant practical importance.
[0003] Application number CN202122375959.1 discloses an environmentally friendly asphalt mixing device for highway construction. In use, asphalt is first poured into the feed cylinder, then screened by a screening disc before entering the mixing tank. Large, unqualified particles and impurities are discharged through a waste discharge disc. The mixing motor then drives the mixing rod to rotate and mix the asphalt. Simultaneously, a heating coil is energized to heat the asphalt. Waste gas generated during mixing is drawn into a waste gas treatment cylinder by a vacuum pump through a vacuum pipe. The waste gas first passes through a... The filter layer filters the exhaust gas. When the exhaust gas enters the ionizer, the dust and tar in the exhaust gas are ionized under the action of electric charge. They move towards the charged metal wire and pipe wall, lose their charge, and fall to the bottom of the ionizer under the action of gravity and flow out. Then, the exhaust gas is discharged after the odor is adsorbed by the activated carbon adsorption layer. The asphalt after the mixing is completed is discharged through the discharge pipe. However, there is a shortcoming: when the device is in use, it is not able to perform internal screening of the material after the device has been mixed. This will affect the subsequent work. Utility Model Content
[0004] The purpose of this invention is to provide a heating and mixing tank for recycling asphalt pavement repair waste, which solves the problem that the device is not able to perform internal screening of the material after mixing, thus causing the exported material to affect subsequent work.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a heating and mixing tank for recycling asphalt pavement repair waste, including a support assembly. A lifting and mixing braking assembly is fixedly installed on the top of the outer wall of the support assembly, and a solid-liquid separation assembly is fixedly installed on the top of the other side of the support assembly. A heating storage tank assembly is correspondingly provided at the bottom of the lifting and mixing braking assembly. The heating storage tank assembly is fixedly installed on the top of one side of the support assembly, and the other end of the solid-liquid separation assembly is correspondingly provided at the bottom of the heating storage tank assembly.
[0007] The solid-liquid separation assembly includes a mounting plate, which is fixedly installed on the top outer side of the second mounting bracket. A brake motor is fixedly installed on the top of the mounting plate, and a transmission device is fixedly installed on the outside of the brake motor. A spiral conveying device is connected to the transmission end of the transmission device. The spiral conveying device is limited inside the conveying pipe. One side of the conveying pipe is fixedly installed on the top outer side of the second mounting bracket via a bracket, and the other side of the conveying pipe is fixedly installed at the bottom of the discharge port via a bracket. A filter screen is provided at the bottom of the conveying pipe located at the bottom side of the discharge port.
[0008] Furthermore, the bracket assembly includes a first mounting bracket, a second mounting bracket is fixedly mounted on one side of the first mounting bracket, and a fixing suction cup is fixedly mounted diagonally on the bottom of the first mounting bracket and the second mounting bracket.
[0009] Furthermore, the lifting and stirring braking assembly includes a connecting base, a pneumatic pump is fixedly installed on the top of the connecting base, a lifting rod is installed on the top of the pneumatic pump, an extension plate is fixedly installed on the top of the lifting rod, the extension plate is parallel to the mounting bracket and extends towards the middle of the mounting bracket, a rotary motor is fixedly installed on the top of the extension plate, and a rotating rod is fixedly installed on the bottom of the rotary motor.
[0010] Furthermore, the rotating rod passes through the middle of the sealing cover, and a stirring rod is fixedly installed at one of the bottom corners of the rotating rod, while a cleaning scraper is fixedly installed at the other bottom corner of the rotating rod. The cleaning scraper and the stirring rod are arranged to intersect, and the sealing cover is fixedly installed at the bottom of the extension plate.
[0011] Furthermore, the heating tank assembly includes an installation tank, in which a heating tank is installed with a central internal limit. The bottom of the heating tank is connected to the top of the shock absorber via a support plate, and a discharge port is fixedly installed at the bottom center of the heating tank. The bottom of the discharge port extends to the outlet of the installation tank, and a discharge telescopic plate is slidably installed on the outer wall of the outlet. One side of the discharge telescopic plate is installed on the top inner wall of the installation bracket one via a pneumatic telescopic rod. The four shock absorbers are fixedly installed at the top diagonal positions of the bottom inner side of the installation tank.
[0012] Furthermore, one end of the filter screen is positioned lower than the transmission pipe on the other side.
[0013] This utility model has the following beneficial effects:
[0014] (1) The present invention provides a heating and mixing tank for recycling asphalt pavement repair waste. By installing a solid-liquid separation component on the device, the material after mixing can be exported through the solid-liquid separation component when using the device. When exporting, the solid and liquid in the material can be separated, thus ensuring that the unmixed part of the material is removed.
[0015] (2) The present invention provides a heating and mixing tank for recycling asphalt pavement repair waste. By installing a lifting and mixing braking component on the device, the device can be separated from the cover and the tank by the lifting and mixing braking component, so as to better deliver the material.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of a heating and mixing tank for recycling asphalt pavement repair waste according to the present invention.
[0019] Figure 2 This is a schematic diagram of the lifting, mixing, and braking assembly of a heating and mixing tank for recycling asphalt pavement repair waste according to this utility model.
[0020] Figure 3 This is a schematic diagram of the solid-liquid separation component of a heating and mixing tank for recycling asphalt pavement repair waste according to this utility model.
[0021] Figure 4 This is a schematic diagram of the heating and mixing tank assembly for the recycling of asphalt pavement repair waste according to this utility model.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] In the diagram: 1. Support assembly; 2. Lifting, stirring, and braking assembly; 3. Heating tank assembly; 4. Solid-liquid separation assembly; 101. Mounting bracket one; 102. Mounting bracket two; 103. Fixed suction cup; 201. Connecting base; 202. Pneumatic pump; 203. Lifting rod; 204. Extension plate; 205. Rotary motor; 206. Sealing cover; 207. Rotating rod; 208. Stirring rod; 209. Cleaning scraper; 301. Mounting tank; 302. Heating tank; 303. Shock absorber; 304. Support plate; 305. Discharge port; 306. Discharge telescopic plate; 307. Pneumatic telescopic rod; 401. Mounting support plate; 402. Brake motor; 403. Transmission device; 404. Screw conveyor device; 405. Conveying pipe; 406. Filter screen. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4 As shown, this utility model is a heating and mixing tank for recycling asphalt pavement repair waste, including a support assembly 1. A lifting and mixing braking assembly 2 is fixedly installed on the top of the outer wall of the support assembly 1, and a solid-liquid separation assembly 4 is fixedly installed on the top of the other side of the support assembly 1. A heating storage tank assembly 3 is correspondingly provided at the bottom of the lifting and mixing braking assembly 2. The heating storage tank assembly 3 is fixedly installed on the top of one side of the support assembly 1, and the other end of the solid-liquid separation assembly 4 is correspondingly provided at the bottom of the heating storage tank assembly 3.
[0026] The solid-liquid separation component 4 includes a mounting plate 401, which is fixedly mounted on the top outer side of the mounting bracket 102. A brake motor 402 is fixedly mounted on the top of the mounting plate 401. A transmission device 403 is fixedly mounted on the outside of the brake motor 402. A spiral conveying device 404 is connected to the transmission end of the transmission device 403. The spiral conveying device 404 is limited and set inside the transmission pipe 405. One side of the transmission pipe 405 is fixedly mounted on the top outer side of the mounting bracket 102 by a bracket, and the other side of the transmission pipe 405 is fixedly mounted on the bottom of the discharge port 305 by a bracket. At the same time, a filter screen 406 is provided at the bottom of the transmission pipe 405 located at the bottom side of the discharge port 305.
[0027] By installing a solid-liquid separation component 4 on the device, the material after stirring can be exported when using the device. During the export process, the solid and liquid components in the material can be separated, thus ensuring that the unstirred parts of the material are removed.
[0028] The bracket assembly 1 includes a mounting bracket 101, a mounting bracket 2 102 fixedly mounted on one side of the mounting bracket 101, and a fixing suction cup 103 fixedly mounted diagonally at the bottom of the mounting bracket 101 and the mounting bracket 2 102. The mounting bracket 101 and the mounting bracket 2 102 in the bracket assembly 1 provide stable support for the entire equipment, and the fixing suction cup 103 at the bottom diagonally can be adsorbed on the ground to enhance the stability of the equipment.
[0029] The lifting and stirring braking assembly 2 includes a connecting base 201, a pneumatic pump 202 fixedly installed on the top of the connecting base 201, a lifting rod 203 installed on the top of the pneumatic pump 202, an extension plate 204 fixedly installed on the top of the lifting rod 203, the extension plate 204 is parallel to the mounting bracket 101 and extends towards the middle of the mounting bracket 101, a rotary motor 205 is fixedly installed on the top of the extension plate 204, and a rotating rod 207 is fixedly installed on the bottom of the rotary motor 205.
[0030] The rotating rod 207 passes through the middle of the sealing cover 206, and the stirring rod 208 is fixedly installed at one of the bottom corners of the rotating rod 207. At the same time, the cleaning scraper 209 is fixedly installed at the other corner of the bottom of the rotating rod 207. The cleaning scraper 209 and the stirring rod 208 are arranged to intersect. The sealing cover 206 is fixedly installed at the bottom of the extension plate 204 and in the lifting and stirring braking assembly 2. The pneumatic pump 202 drives the lifting rod 203 to lift and lower the extension plate 204, the rotary motor 205, the rotating rod 207 and other components. The rotary motor 205 drives the rotating rod 207 to rotate, thereby causing the stirring rod 208 to stir the waste and the cleaning scraper 209 to clean the inner wall of the heating tank assembly 3.
[0031] The heating tank assembly 3 includes a mounting tank 301, a heating tank 302 is installed in the center of the mounting tank 301, the bottom of the heating tank 302 is connected to the top of the shock absorber 303 via a support plate 304, and a discharge port 305 is fixedly installed at the bottom center of the heating tank 302. The bottom of the discharge port 305 extends to the outlet of the mounting tank 301, and a discharge telescopic plate 306 is slidably installed on the outer wall of the outlet. One side of the discharge telescopic plate 306 is installed on the top inner wall of the mounting bracket 101 via a pneumatic telescopic rod 307. Four shock absorbers 303 are fixedly installed at the top diagonal position of the bottom inner side of the mounting tank 301. In the heating tank assembly 3, the heating tank 302 heats the waste material, the shock absorber 303 reduces the vibration during the heating process, and the discharge telescopic plate 306 and the pneumatic telescopic rod 307 control the discharge.
[0032] One end of the filter screen 406 is positioned lower than the transmission pipe 405 on the other side. The solid-liquid separation component 4 relies on the brake motor 402 to drive the spiral transmission device 404 via the transmission device 403 to transport waste material in the transmission pipe 405, and uses the filter screen 406 to achieve solid-liquid separation.
[0033] This asphalt pavement repair waste recycling and heating mixing tank uses a support assembly 1 as its foundation. A lifting and mixing braking assembly 2 is used to achieve the mixing and lifting of the waste. A heating storage tank assembly 3 heats and stores the waste, and a solid-liquid separation assembly 4 completes the solid-liquid separation of the waste. These components work together to recycle asphalt pavement repair waste. Mounting brackets 101 and 102 in the support assembly 1 provide stable support for the entire equipment. Diagonally opposite suction cups 103 at the bottom can adhere to the ground, enhancing the equipment's stability. In the lifting and mixing braking assembly 2, a pneumatic pump 202 drives a lifting rod 203, which in turn drives the extension plate 204, rotary motor 205, and rotating rod 207 to rise and fall. The rotary motor 205 drives the rotating rod 207 to rotate, thereby causing the mixing rod 208 to mix the waste and the cleaning scraper 209 to clean the inner wall of the heating storage tank assembly 3. In the heating tank assembly 3, the heating tank 302 heats the waste material, the shock absorber 303 reduces the vibration during the heating process, and the discharge telescopic plate 306 and the pneumatic telescopic rod 307 control the discharge. The solid-liquid separation component 4 relies on the brake motor 402 to drive the spiral conveyor 404 via the transmission device 403 to transport waste material in the transmission pipeline 405. Solid-liquid separation is achieved using the filter screen 406. In the working process, the equipment is moved to the work site and adhered to the ground by the fixed suction cups 103 at the bottom of the support component 1 to ensure equipment stability. The asphalt pavement repair waste is placed into the heating tank 302 of the heating tank component 3 in a suitable manner. The heating tank 302 is located inside the center of the installation tank 301 and is supported by the shock absorber 303 via the support plate 304. The pneumatic pump 202 in the lifting and mixing brake component 2 is started, which pushes the lifting rod 203 upward, driving the extension plate 204, the rotary motor 205, the rotating rod 207, and other components to rise until the rotating rod 207 passes through the sealing cover 206 and extends into the waste material in the heating tank 302. The sealing cover 206 is fixed to the bottom of the extension plate 204. The rotary motor 205 is started, and the rotary motor 205... The rotating rod 207 is driven to rotate, and the diagonally opposite stirring rod 208 at the bottom of the rotating rod 207 stirs the waste material to make it evenly mixed. At the same time, the cleaning scraper 209 at the other diagonal is set to intersect with the stirring rod 208, and cleans the inner wall of the heating tank 302 during rotation to prevent the waste material from sticking. The heating function of the heating tank 302 is turned on to heat the waste material to a temperature suitable for regeneration. The shock absorber 303 reduces the vibration generated during the heating process to ensure stable operation of the equipment. After the waste material is heated and stirred, the pneumatic telescopic rod 307 in the heating tank assembly 3 is activated. The pneumatic telescopic rod 307 pushes the discharge telescopic plate 306 to open the discharge port 305. The waste material in the heating tank 302 enters the transmission pipe 405 through the discharge port 305. The brake motor 402 in the solid-liquid separation assembly 4 is activated. The brake motor 402 drives the screw conveyor 404 to rotate in the transmission pipe 405 through the transmission device 403, and transports the waste material forward.Since one end of the filter screen 406 is lower than the other side of the transmission pipe 405, during the transmission process, liquid waste is separated and discharged through the filter screen 406, while solid waste continues to be transported in the transmission pipe 405 to a designated location for collection, thus completing the solid-liquid separation process.
[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An asphalt pavement patching waste recycling heating mixing tank, comprising a support assembly (1), characterized in that: The top of the outer wall of the support assembly (1) is fixedly installed with a lifting stirring braking assembly (2), and the top of the other side of the support assembly (1) is fixedly installed with a solid-liquid separation assembly (4). The bottom of the lifting stirring braking assembly (2) is correspondingly provided with a heating tank assembly (3). The heating tank assembly (3) is fixedly installed on the top of one side of the support assembly (1), and the bottom of the heating tank assembly (3) is correspondingly provided with the other end of the solid-liquid separation assembly (4). The solid-liquid separation component (4) includes a mounting plate (401), which is fixedly mounted on the top of the outer side of the mounting bracket (102). A brake motor (402) is fixedly mounted on the top of the mounting plate (401). A transmission device (403) is fixedly mounted on the outer side of the brake motor (402). A spiral transmission device (404) is associated with the transmission end of the transmission device (403). The spiral transmission device (404) is limited inside the transmission pipe (405). One side of the transmission pipe (405) is fixedly mounted on the top of the outer side of the mounting bracket (102) by a bracket. The other side of the transmission pipe (405) is fixedly mounted on the bottom of the discharge port (305) by a bracket. At the same time, a filter screen (406) is opened at the bottom of the transmission pipe (405) located at the bottom side of the discharge port (305).
2. The asphalt pavement patching waste recycling heating and mixing tank according to claim 1, characterized in that: The bracket assembly (1) includes a mounting bracket one (101), a mounting bracket two (102) is fixedly mounted on one side of the mounting bracket one (101), and a fixing suction cup (103) is fixedly mounted diagonally on the bottom of the mounting bracket one (101) and the mounting bracket two (102).
3. The asphalt pavement patching waste recycling heating and mixing tank according to claim 1, characterized in that: The lifting and stirring braking assembly (2) includes a connecting base (201), a pneumatic pump (202) is fixedly installed on the top of the connecting base (201), a lifting rod (203) is installed on the top of the pneumatic pump (202), an extension plate (204) is fixedly installed on the top of the lifting rod (203), the extension plate (204) is parallel to the mounting bracket (101), and the extension plate (204) extends towards the middle of the mounting bracket (101). At the same time, a rotary motor (205) is fixedly installed on the top of the extension plate (204), and a rotating rod (207) is fixedly installed on the bottom of the rotary motor (205).
4. The asphalt pavement repair waste recycling heating and mixing tank according to claim 3, characterized in that: The rotating rod (207) passes through the middle of the sealing cover (206), and a stirring rod (208) is fixedly installed at one of the bottom corners of the rotating rod (207). At the same time, a cleaning scraper (209) is fixedly installed at the other corner of the bottom of the rotating rod (207). The cleaning scraper (209) and the stirring rod (208) are arranged to intersect. The sealing cover (206) is fixedly installed at the bottom of the extension plate (204).
5. The asphalt pavement patching waste recycling heating and mixing tank according to claim 1, characterized in that: The heating tank assembly (3) includes an installation tank (301), and a heating tank (302) is installed in the center of the installation tank (301). The bottom of the heating tank (302) is connected to the top of the shock absorber (303) through a support plate (304). A discharge port (305) is fixedly installed at the bottom center of the heating tank (302). The bottom of the discharge port (305) extends to the outlet of the installation tank (301). A discharge telescopic plate (306) is slidably installed on the outer wall of the outlet. One side of the discharge telescopic plate (306) is installed on the top inner wall of the installation bracket (101) through a pneumatic telescopic rod (307). The four shock absorbers (303) are fixedly installed at the top diagonal position of the bottom inner side of the installation tank (301).
6. The asphalt pavement patching waste recycling heating and mixing tank according to claim 1, characterized in that: The filter screen (406) is positioned at one end lower than the transmission pipe (405) on the other side.
Citation Information
Patent Citations
Environment-friendly asphalt stirring device for highway construction
CN216566596U