Unit type corrugated modeling structure and suspended ceiling system
By using a modular corrugated structure and ceiling system, and utilizing mounting and lifting components, the problems of long installation cycles and complicated dismantling and modification of traditional metal panel ceiling systems are solved, enabling rapid installation and convenient maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GOLD MANTIS CONSTR DECORATION
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-01
AI Technical Summary
Traditional metal sheet ceiling systems suffer from long installation cycles and complicated dismantling and modification processes due to the welding and installation of irregularly shaped sheets, making it impossible to achieve continuous construction.
It adopts a modular corrugated structure, and the corrugated components are mechanically connected to the hanging components through the mounting connection components. It is also equipped with lifting and hoisting components to adjust the height and flatness, and supports rapid installation and maintenance.
It enables rapid installation and convenient maintenance, shortens the construction cycle, and improves the installation efficiency and flexibility of the ceiling system.
Smart Images

Figure CN224187020U_ABST
Abstract
Description
Unitized corrugated structure and ceiling system Technical Field
[0001] This utility model belongs to the field of general building construction technology, specifically relating to a structure characterized by the construction of a supporting structure, and particularly to a unit-type corrugated shape structure and ceiling system. Background Technology
[0002] Traditional metal sheet designs have many specifications and sizes, requiring the use of a large number of irregularly shaped sheets. As a result, on-site installation can only be carried out by welding, which leads to long installation cycles and troublesome dismantling and modification later.
[0003] Therefore, there is an urgent need to develop a new modular corrugated structure and ceiling system to solve the technical problems of long cycle and complicated dismantling and modification caused by welding and installing irregularly shaped panels.
[0004] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Summary of the Invention
[0005] This disclosure provides at least one modular corrugated structure and ceiling system.
[0006] In a first aspect, embodiments of this disclosure provide a unit-type corrugated structure, comprising: a mounting component, a plurality of mounting connection components, a plurality of corrugated shape components, and a lifting and hoisting component; wherein each of the mounting connection components is connected to a corresponding corrugated shape component, and each of the mounting connection components passes through the mounting component from bottom to top, and each of the mounting connection components is fastened to the mounting component to mount each of the corrugated shape components; and the lifting and hoisting component is movably connected to the mounting component to drive the mounting component and each corrugated shape component to be raised or lowered.
[0007] In one optional embodiment, the mounting connection assembly includes: at least two mounting connectors; the mounting component has a plurality of mounting openings; each mounting connector is connected to a corresponding corrugated shape component, and each mounting connector passes through the mounting opening from bottom to top and connects to the mounting component to mount each corrugated shape component.
[0008] In one optional embodiment, the mounting connector is Y-shaped, and the lower connecting piece of the mounting connector is connected to the corrugated molding component. The two upper connecting pieces of the mounting connector pass through the mounting opening and fold towards the mounting component, and the two upper connecting pieces are respectively connected to the mounting component.
[0009] In one optional embodiment, the corrugated molding component includes: a corrugated molding part; the longitudinal cross-section of the corrugated molding part is T-shaped, and the top of the corrugated molding part is connected to the mounting connector.
[0010] In one optional embodiment, the lifting and hoisting assembly includes: a plurality of lifting and hoisting units; the number of lifting and hoisting units is the same as the number of sides of the hanging component, and each of the lifting and hoisting units is movably connected to the corner of the hanging component; each of the lifting and hoisting units is adapted to lift and lower synchronously to drive the hanging component and each corrugated shape component to be raised or lowered.
[0011] In one optional embodiment, the lifting and hoisting unit includes: a fixed ring, a lifting rope, and a lifting drive; the fixed ring is connected to the hanging component, and the lifting rope is bolted to the fixed ring and the lifting drive respectively; the lifting drive is adapted to wind the lifting rope to pull the hanging component to lift and lower.
[0012] In one alternative implementation, the lifting drive is electrically connected to a control module, which is configured to drive the lifting drive in both forward and reverse directions.
[0013] In one optional embodiment, the edge of the mounting component is provided with an insertion groove, and the edge of the mounting component is provided with a protrusion; the mounting component is inserted into the protrusion of another mounting component through the insertion groove, or the mounting component is inserted into the insertion groove of another mounting component through the protrusion.
[0014] In one optional embodiment, the edge of the mounting component is provided with a fastening notch, and the edge of the mounting component is provided with a protrusion; the mounting component is fastened to the protrusion of another mounting component through the fastening notch, or the mounting component is fastened to the fastening notch of another mounting component through the protrusion.
[0015] Secondly, this disclosure also provides a ceiling system comprising: a plurality of unit-type corrugated structures as described above; each of the unit-type corrugated structures is connected in sequence to form a ceiling.
[0016] The beneficial effects of this utility model are that it achieves mechanical connection between the corrugated shape component and the hanging component through the hanging connection component, which facilitates maintenance and replacement, and has a short installation cycle. Furthermore, the lifting and hoisting component can flexibly adjust the height of the corrugated shape component, which can not only adjust the installation flatness, but also facilitate the maintenance and replacement of any unit-type corrugated shape structure.
[0017] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.
[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 is a structural diagram of a unit-type corrugated structure provided in an embodiment of this disclosure;
[0021] Figure 2 is a cross-sectional view of a mounting connector provided in an embodiment of this disclosure;
[0022] Figure 3 is a structural diagram of another unit-type corrugated structure provided in an embodiment of this disclosure;
[0023] Figure 4 is a schematic diagram of a modular corrugated structure provided in an embodiment of this disclosure.
[0024] In the picture:
[0025] 1. Hanging component; 11. Hanging opening; 12. Insertion groove; 13. Protrusion; 14. Fastening notch;
[0026] 2. Mounting connection assembly; 21. Mounting connector; 211. Lower connecting piece; 212. Upper connecting piece;
[0027] 3. Corrugated molding components; 31. Corrugated molding parts;
[0028] 4. Lifting and hoisting assembly; 41. Lifting and hoisting unit; 411. Fixed ring; 412. Lifting rope; 413. Lifting drive component. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0030] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.
[0031] Other terms used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between" versus "directly between", "adjacent" versus "directly adjacent", etc.). As used herein, the term "and / or" includes any and all combinations of one or more of the related listed items.
[0032] In this document, exemplary embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as “at least one of…” modify the entire list of elements when following a list of elements, rather than individual elements in the list. For example, the expression “at least one of a, b, and c” should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0033] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be restrictive. As used herein, the singular articles “a,” “one,” and “the” may also be intended to include plural forms unless otherwise clearly stated above.
[0034] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.
[0035] Research has found that metal panels are commonly used in the ceilings of buildings such as airports, high-speed rail stations, subway stations, stadiums, and office buildings. Square panels, strip panels, honeycomb panels, and grids are among the most common types of metal panel ceilings. Metal panels are favored for their strong oxidation resistance, resistance to deformation, ease of cleaning, fire resistance, and superior waterproof performance, making them a preferred ceiling material for medium- and high-end large public buildings. However, at present, the shaping and installation of metal panels as a commercial decorative material also present significant problems. Generally, there are many different panel sizes, irregularly shaped panels are difficult to process, and the processing cycle is long. On-site installation cannot be carried out in a streamlined manner like with standard panels, resulting in high labor costs and a long construction period, leading to relatively high project costs. Therefore, it is necessary to address how to shorten the installation cycle, improve the quality, and ensure the safety of ceilings in public buildings using metal panel ceilings.
[0036] Based on the above research, the present disclosure provides a unitized corrugated structure and ceiling system that enables the metal structure to move up and down and allows the unit panels to be interlocked to achieve the effect of interlocking.
[0037] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.
[0038] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0039] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0040] As shown in Figures 1 to 4, at least one embodiment provides a unit-type corrugated structure, which includes: a mounting component 1, a plurality of mounting connection components 2, a plurality of corrugated shape components 3, and a lifting and hoisting component 4; wherein each of the mounting connection components 2 is connected to a corresponding corrugated shape component 3, and each of the mounting connection components 2 passes through the mounting component 1 from bottom to top, and each of the mounting connection components 2 is fastened to the mounting component 1 to mount each of the corrugated shape components 3; and the lifting and hoisting component 4 is movably connected to the mounting component 1 to drive the mounting component 1 and each corrugated shape component 3 to be raised or lowered.
[0041] Specifically, the mounting component 1 is a base steel component, arranged in a square shape.
[0042] In at least one embodiment, the corrugated molding component 3 and the mounting component 1 are mechanically connected by the mounting connection component 2, which facilitates maintenance and replacement, and has a short installation cycle. Furthermore, the lifting and hoisting component 4 can flexibly adjust the height of the corrugated molding component 3, which can adjust the installation flatness and facilitate the maintenance and replacement of any unit-type corrugated molding structure.
[0043] In at least one embodiment, referring to Figure 1, the mounting connection assembly 2 includes: at least two mounting connectors 21; the mounting component 1 has a plurality of mounting openings 11; each mounting connector 21 is connected to a corresponding corrugated shape component 3, and each mounting connector 21 passes through the mounting opening 11 from bottom to top and connects to the mounting component 1 to mount each corrugated shape component 3.
[0044] Specifically, as an optional implementation of the mounting connector 21, the mounting connector 21 can be integrally formed with the corrugated shape component 3.
[0045] Specifically, as another alternative implementation of the mounting connector 21, the mounting connector 21 can be welded onto the corrugated shape component 3 on site.
[0046] Specifically, the mounting connector 21 is mechanically fixed to the mounting component 1, which facilitates installation and replacement.
[0047] In at least one embodiment, referring to Figure 2, the mounting connector 21 is Y-shaped, and the lower connecting piece 211 of the mounting connector 21 is connected to the corrugated molding component 3. The two upper connecting pieces 212 of the mounting connector 21 pass through the mounting opening 11 and fold towards the mounting component 1 respectively, and the two upper connecting pieces 212 are respectively connected to the mounting component 1.
[0048] Specifically, after the two upper connecting pieces 212 pass through the hanging opening 11, the two upper connecting pieces 212 are bent by a tool so that the two upper connecting pieces 212 hook the hanging component 1, thereby realizing the hoisting of the corrugated shape component 3.
[0049] Specifically, after the two upper connecting pieces 212 are bent, their connection with the hanging component 1 can be reinforced by welding, screw fixing, or other methods.
[0050] In at least one embodiment, referring to FIG2, the corrugated component 3 includes: a corrugated part 31; the longitudinal cross-section of the corrugated part 31 is T-shaped, and the top of the corrugated part 31 is connected to the mounting connector 21.
[0051] Specifically, by setting the corrugated part 31 in a T-shape, the top of the corrugated part 31 is subjected to more even force, thereby improving the stability of the corrugated part 31 during hanging.
[0052] In at least one embodiment, referring to FIG1, the lifting and hoisting assembly 4 includes: a plurality of lifting and hoisting units 41; the number of lifting and hoisting units 41 is the same as the number of sides of the hanging component 1, and each of the lifting and hoisting units 41 is movably connected to the corner of the hanging component 1; each of the lifting and hoisting units 41 is adapted to lift and lower synchronously to drive the hanging component 1 and each corrugated shape component 3 to be lifted or lowered.
[0053] In at least one embodiment, referring to FIG1, the lifting and hoisting unit 41 includes: a fixed ring 411, a lifting rope 412, and a lifting drive component 413; the fixed ring 411 is connected to the hanging component 1, and the lifting rope 412 is respectively bolted to the fixed ring 411 and the lifting drive component 413; the lifting drive component 413 is adapted to wind the lifting rope 412 to pull the hanging component 1 to lift and lower.
[0054] Specifically, the lifting rope 412 is made of steel cable.
[0055] Specifically, the lifting drive component 413 uses a rotary motor.
[0056] Specifically, when the lifting drive component 413 retracts the lifting rope 412, it can pull the hanging component 1 to lift.
[0057] Specifically, when the lifting drive component 413 unwinds the lifting rope 412, it can release the hanging component 1 to fall.
[0058] In at least one embodiment, referring to FIG4, the lifting drive 413 is electrically connected to a control module, which is configured to drive the lifting drive 413 to rotate in both directions.
[0059] Specifically, the control module can use an STM32 series microcontroller.
[0060] In at least one embodiment, referring to FIG1, the edge of the mounting component 1 is provided with an insertion groove 12, and the edge of the mounting component 1 is provided with a protrusion 13; the mounting component 1 is inserted into the protrusion 13 of another mounting component 1 through the insertion groove 12, or the mounting component 1 is inserted into the insertion groove 12 of another mounting component 1 through the protrusion 13.
[0061] Specifically, the insertion slot 12 is the same size as the protrusion, which enables the two unit corrugated structures to limit each other, thereby achieving the effect of locking the snap fastener.
[0062] In at least one embodiment, referring to FIG3, the edge of the hanging component 1 is provided with a fastening notch 14, and the edge of the hanging component 1 is provided with a protrusion 13; the hanging component 1 is fastened to the protrusion 13 of another hanging component 1 through the fastening notch 14, or the hanging component 1 is fastened to the fastening notch 14 of another hanging component 1 through the protrusion 13.
[0063] Specifically, the snap-fit notch 14 is the same size as the protrusion, which enables the two-unit corrugated structure to limit each other, thereby achieving the effect of snap-fit.
[0064] Based on the same technical concept, in at least one embodiment a ceiling system is also provided, which includes: a plurality of unit corrugated structures as described above; each of the unit corrugated structures is connected in sequence to form a ceiling.
[0065] In summary, this utility model achieves mechanical connection between the corrugated shape component and the mounting component through the mounting connection component, which facilitates maintenance and replacement, and has a short installation cycle. Furthermore, the lifting and hoisting component can flexibly adjust the height of the corrugated shape component, which can not only adjust the installation flatness, but also facilitate the maintenance and replacement of any unit-type corrugated shape structure.
[0066] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0067] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.
[0068] Spatially relative terms, such as “inside,” “outside,” “below,” “below,” “down,” “above,” “up,” etc., may be used herein to describe the relationship between one element or feature illustrated in the figures and another element or feature. In addition to the orientations depicted in the figures, spatially relative terms may be intended to cover different orientations of the device in use or operation. For example, if the device in the figure is flipped, an element described as “below” or “below” other elements or features would be oriented as “above” other elements or features. Thus, the example term “below” can cover both above and below orientations. The device may be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.
[0069] In the above discussion, unless otherwise stated, when used to describe numerical values, the terms “about,” “approximately,” “basically,” etc., indicate a change of + / - 10% in that value.
[0070] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A modular corrugated structure, characterized in that, include: The assembly comprises a mounting component (1), several mounting connection components (2), several corrugated shape components (3), and a lifting and hoisting component (4); wherein each mounting connection component (2) is connected to the corresponding corrugated shape component (3), and each mounting connection component (2) passes through the mounting component (1) from bottom to top, and each mounting connection component (2) is fastened to the mounting component (1) to mount each corrugated shape component (3); and the lifting and hoisting component (4) is movably connected to the mounting component (1) to drive the mounting component (1) and each corrugated shape component (3) to be raised or lowered.
2. The modular corrugated structure as described in claim 1, characterized in that, The mounting connection assembly (2) includes: at least two mounting connectors (21); the mounting component (1) has a plurality of mounting openings (11); each mounting connector (21) is connected to the corresponding corrugated shape component (3), and each mounting connector (21) passes through the mounting opening (11) from bottom to top and is connected to the mounting component (1) to mount each corrugated shape component (3).
3. The modular corrugated structure as described in claim 2, characterized in that, The mounting connector (21) is Y-shaped, and the lower connecting piece (211) of the mounting connector (21) is connected to the corrugated molding component (3). The two upper connecting pieces (212) of the mounting connector (21) pass through the mounting opening (11) and fold towards the mounting component (1) respectively, and the two upper connecting pieces (212) are connected to the mounting component (1) respectively.
4. The modular corrugated structure as described in claim 2, characterized in that, The corrugated molding component (3) includes: a corrugated molding part (31); the longitudinal cross-section of the corrugated molding part (31) is T-shaped, and the top of the corrugated molding part (31) is connected to the mounting connector (21).
5. The modular corrugated structure as described in claim 1, characterized in that, The lifting and hoisting assembly (4) includes: a plurality of lifting and hoisting units (41); the number of lifting and hoisting units (41) is the same as the number of sides of the hanging component (1), and each lifting and hoisting unit (41) is movably connected to the corner of the hanging component (1); each lifting and hoisting unit (41) is adapted to lift and lower synchronously to drive the hanging component (1) and each corrugated shape component (3) to be lifted or lowered.
6. The modular corrugated structure as described in claim 5, characterized in that, The lifting and hoisting unit (41) includes: a fixed ring (411), a lifting rope (412), and a lifting drive (413); the fixed ring (411) is connected to the hanging component (1), and the lifting rope (412) is bolted to the fixed ring (411) and the lifting drive (413) respectively; the lifting drive (413) is adapted to wind the lifting rope (412) to pull the hanging component (1) to lift and lower.
7. The modular corrugated structure as described in claim 6, characterized in that, The lifting drive (413) is electrically connected to the control module, which is configured to drive the lifting drive (413) to rotate in both directions.
8. The modular corrugated structure as described in claim 1, characterized in that, The edge of the mounting component (1) is provided with a insertion groove (12), and the edge of the mounting component (1) is provided with a protrusion (13); the mounting component (1) is inserted into the protrusion (13) of another mounting component (1) through the insertion groove (12), or the mounting component (1) is inserted into the insertion groove (12) of another mounting component (1) through the protrusion (13).
9. The modular corrugated structure as described in claim 1, characterized in that, The edge of the mounting component (1) is provided with a fastening notch (14), and the edge of the mounting component (1) is provided with a protrusion (13); the mounting component (1) is fastened to the protrusion (13) of another mounting component (1) through the fastening notch (14), or the mounting component (1) is fastened to the fastening notch (14) of another mounting component (1) through the protrusion (13).
10. A ceiling system, characterized in that, include: Several modular corrugated structures as described in any one of claims 1-9; The aforementioned modular corrugated structures are connected sequentially to form a suspended ceiling.