Foaming ceramic floor plate connecting structure

Abstract

The utility model discloses a foamed ceramic floor plate connecting structure. The foamed ceramic floor plate connecting structure comprises a first floor plate, a second floor plate and a connecting clamping strip, the first floor plate is formed by stacking a first decoration enhancement layer and a first foaming ceramic plate, and a first connecting part is arranged on the side, not connected with the decoration enhancement layer, of the first foaming ceramic plate; the second floor plate is formed by stacking a second decoration enhancement layer and a second foaming ceramic plate, and a second connecting part is arranged on the side, not connected with the decoration enhancement layer, of the second foaming ceramic plate; the first foaming ceramic plate and the second foaming ceramic plate are fixedly connected through connecting clamping strips arranged in the first connecting clamping groove and the second connecting clamping groove. The connecting clamping strips and the clamping grooves are quickly connected and spliced, the bottom is coated with elastic organic glue, assembly type construction and dry method operation are achieved, the construction speed is high, and construction pollution is small.

Description

Technical Field

[0001] This utility model relates to the field of building engineering, and in particular to a connection structure for foamed ceramic flooring. Background Technology

[0002] Tile laying is a key construction technique in building decoration engineering, primarily used for indoor and outdoor floor decoration and protection. This technique involves multiple interdisciplinary fields such as materials science, structural mechanics, and construction technology, covering aspects such as substrate preparation, adhesive material mixing, laying techniques, and post-laying maintenance. Traditional tile laying technology, centered on the wet-laying method, relies on cement mortar as the bonding medium, and involves manual leveling and compaction. It is a long-established and mature technique in the construction industry. Its success depends heavily on the experience and standardized operation of the construction workers, directly impacting project quality and building lifespan.

[0003] Currently, mainstream tile laying techniques generally employ wet construction methods. The specific process includes cleaning the substrate, on-site mixing of cement mortar, soaking the tiles, spreading the mortar, and pressing the tiles into place. During construction, workers must manually control the mortar mix ratio, thickness, and flatness, and adjust the density of the tile and mortar layer by tapping. Furthermore, traditional methods require pre-soaking the tiles to reduce water absorption, and a long curing period is necessary after laying to ensure sufficient cement hydration. However, this technique heavily relies on the construction workers' ability to control material properties, ambient temperature and humidity, and the pace of operation. It also requires a large workspace for material stacking and process coordination. On-site mortar mixing and tile-by-tile laying are time-consuming and physically demanding, making it difficult to adapt to the demands of modern, rapid construction.

[0004] Therefore, a new connection structure for foamed ceramic flooring is needed to solve the problem of time-consuming and labor-intensive installation of existing floor tiles. Utility Model Content

[0005] The purpose of this utility model is to provide a connection structure for foamed ceramic flooring panels, which solves the problem of time-consuming and labor-intensive floor tile laying.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] A foamed ceramic flooring board connection structure includes a first flooring board, a second flooring board, and connecting strips. The first flooring board is formed by stacking a first decorative reinforcement layer and a first foamed ceramic board, and a first connecting portion is provided on the side of the first foamed ceramic board not connected to the decorative reinforcement layer. The second flooring board is formed by stacking a second decorative reinforcement layer and a second foamed ceramic board, and a second connecting portion is provided on the side of the second foamed ceramic board not connected to the decorative reinforcement layer. The first foamed ceramic board and the second foamed ceramic board are fixedly connected by connecting strips provided in the first connecting slot and the second connecting slot.

[0008] Furthermore, the foamed ceramic plate has a reinforcing mesh embedded inside; the reinforcing mesh is made of glass fiber mesh or carbon fiber bundles woven in a crisscross pattern, and is fixedly connected to the first connecting slot and the second connecting slot through connectors to form an overall bending-resistant and reinforced structure.

[0009] Furthermore, the connector is an adhesive; the first connecting part and the second connecting part are respectively fixed to the bottom of the first foamed ceramic plate and the second foamed ceramic plate by the adhesive.

[0010] Furthermore, the first connecting portion has a first connecting slot at each end; the second connecting portion has a second connecting slot at each end.

[0011] Furthermore, the cross-sectional shape of the first connecting slot and the second connecting slot is dovetail-shaped, T-shaped or trapezoidal, and the inner wall of the first connecting slot and the inner wall of the second connecting slot are provided with anti-slip texture.

[0012] Furthermore, the top gaps between the first decorative reinforcement layer and the second decorative reinforcement layer are filled with sealant.

[0013] Furthermore, the bottom of the first connecting portion and the bottom of the second connecting portion are filled with elastic organic adhesive.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The assembly process involves quick connection and assembly via connecting strips and slots, followed by application of elastic organic adhesive to the bottom. This prefabricated construction method is simple and fast, effectively preventing moisture from penetrating the ground substrate and reducing issues such as hollow tiles and detachment caused by dampness. It does not affect the surrounding environment and reduces cement usage, which is beneficial for environmentally friendly development. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0018] Figure 1 This is a schematic diagram of an embodiment of a connection structure for foamed ceramic flooring proposed in this utility model.

[0019] Figure 2 This is a side view of an embodiment of a foamed ceramic flooring connection structure proposed in this utility model;

[0020] Figure 3 This is a bottom view of an embodiment of a foamed ceramic flooring connection structure proposed in this utility model.

[0021] Illustration: 100, First flooring slab; 200, Second flooring slab; 300, Connecting strip; 400, Sealant; 500, Elastic organic adhesive; 110, First decorative reinforcement layer; 120, First foamed ceramic board; 130, First connecting part; 210, Second decorative reinforcement layer; 220, Second foamed ceramic board; 230, Second connecting part; 131, First connecting groove; 231, Second connecting groove. Detailed Implementation

[0022] To make the utility model's objectives, features, and advantages more apparent and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component centrally located at the same time.

[0024] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0025] Figure 1 This is a schematic diagram of an embodiment of a connection structure for foamed ceramic flooring proposed in this utility model. Figure 2 This is a side view of an embodiment of a foamed ceramic flooring connection structure proposed in this utility model; Figure 3 This is a bottom view of an embodiment of a foamed ceramic flooring connection structure proposed in this utility model.

[0026] This utility model embodiment provides a connection structure for foamed ceramic flooring panels. The panels are quickly connected and assembled by connecting strips 300 and slots, and then elastic organic adhesive 500 is applied to the bottom to achieve prefabricated construction. This method is characterized by dry operation, fast construction speed, and low construction pollution.

[0027] Reference Figure 1 This diagram illustrates a structural schematic of an embodiment of a foamed ceramic flooring connection structure proposed in this utility model. The foamed ceramic flooring connection structure includes a first flooring 100, a second flooring 200, and a connecting strip 300. The first flooring 100 is formed by stacking a first decorative reinforcement layer 110 and a first foamed ceramic board 120, with a first connecting portion 130 on the side of the first foamed ceramic board 120 not connected to the decorative reinforcement layer. The second flooring 200 is formed by stacking a second decorative reinforcement layer 210 and a second foamed ceramic board 220, with a second connecting portion 230 on the side of the second foamed ceramic board 220 not connected to the decorative reinforcement layer. The first foamed ceramic board 120 and the second foamed ceramic board 220 are fixedly connected by the connecting strip 300 disposed in the first connecting slot 131 and the second connecting slot 231.

[0028] It should be noted that the first foamed ceramic board 120 and the first decorative reinforcement layer 110 are stacked, resulting in one side of the first foamed ceramic board 120 being connected to the first decorative reinforcement layer 110, while the other side has no structure or workpiece. This side is the side of the first foamed ceramic board 120 not connected to the decorative reinforcement layer. Similarly, the second foamed ceramic board 220 is also like this. Secondly, the current mainstream floor tile laying technology generally adopts a wet construction process, while the application of the foamed ceramic floor board connection structure can effectively optimize this construction process, improve construction efficiency, and reduce reliance on manual operation. In the base layer cleaning stage, traditional wet construction requires thorough leveling of the construction surface to ensure that the mortar layer can be laid evenly. However, with the foamed ceramic floor board connection structure, this requirement is significantly reduced. The first floor slab 100 and the second floor slab 200 are respectively composed of a decorative reinforcement layer and a foamed ceramic panel. Their splicing method does not rely on mortar leveling; instead, they are directly assembled through the interlocking of prefabricated first connecting parts 130 and second connecting parts 230. Therefore, during the base treatment stage, only the basic flatness of the ground needs to be ensured, without the need for strict control of horizontal errors. This reduces the necessity of using a leveling layer in traditional construction and avoids subsequent adjustment problems caused by uneven base surfaces. The improved connection method eliminates the reliance on cement mortar during construction, reduces the impact of wet processes on environmental humidity and temperature, and makes the construction more adaptable.

[0029] Furthermore, a reinforcing mesh is pre-embedded inside the foamed ceramic plate; the reinforcing mesh is woven from glass fiber mesh or carbon fiber bundles in a crisscross pattern, and is fixedly connected to the first connecting slot 131 and the second connecting slot 231 by connectors to form an overall bending-resistant and reinforced structure; the connectors are adhesives; the first connecting part 130 and the second connecting part 230 are respectively fixed to the bottom of the first foamed ceramic plate 120 and the second foamed ceramic plate 220 by adhesives.

[0030] It should be noted that in the on-site mixing of cement mortar, traditional processes require workers to mix the mortar on-site according to the specified ratio and control the water-cement ratio to ensure the mortar's bonding strength and workability. The connection structure of the foamed ceramic flooring eliminates this step, improving construction convenience. The foamed ceramic flooring in this structure has a pre-embedded reinforcing mesh, which is woven from fiberglass mesh or carbon fiber bundles and fixed to the first connecting slot 131 and the second connecting slot 231 via connectors, thus improving overall bending resistance. Due to the presence of the reinforcing mesh, the flooring can bear its own weight during installation, eliminating the need for a mortar layer for support and avoiding the problem of unstable mortar strength in wet construction. The reinforcing mesh and connectors form an integrated bending-strengthening structure, allowing the flooring to distribute loads under stress, improving its bending resistance, and reducing cracking caused by base settlement or temperature and humidity changes during construction. In addition, in the traditional wet construction process, cement mortar needs to be used quickly after mixing, otherwise the fluidity of the mortar will decrease. However, the connection method of foamed ceramic flooring does not depend on mortar, which means that the construction rhythm can be adjusted more flexibly and is not affected by the mortar setting time. At the same time, it avoids affecting the construction quality due to uneven mixing of mortar.

[0031] Furthermore, soaking tiles is a crucial step in wet construction, aiming to reduce their water absorption rate and prevent the tiles from rapidly absorbing moisture from the mortar after installation, thus hindering the cement hydration reaction. However, with the use of foamed ceramic flooring panels, this step can be completely omitted. Foamed ceramic panels themselves have low water absorption, and their connection relies on adhesives rather than cement mortar, thus eliminating the need for pre-soaking. During construction, the first connecting part 130 and the second connecting part 230 are fixed to the bottom of the first foamed ceramic panel 120 and the second foamed ceramic panel 220 using adhesive, ensuring a tight bond and enhancing structural stability. The adhesive cures quickly, allowing the spliced ​​flooring panels to rapidly form a unified structure without waiting for the cement hydration reaction to complete. Moreover, the use of adhesive eliminates the need for soaking measures to control tile water absorption, reducing preparation work and minimizing quality issues caused by insufficient or excessive soaking during construction, leading to more standardized construction.

[0032] Furthermore, the first connecting part 130 is provided with a first connecting slot 131 at both ends; the second connecting part is provided with a second connecting slot 231 at both ends; the cross-sectional shape of the first connecting slot 131 and the second connecting slot 231 is dovetail-shaped, T-shaped or trapezoidal, and the inner wall of the first connecting slot 131 and the inner wall of the second connecting slot 231 are provided with anti-slip texture.

[0033] It should be noted that the mortar spreading and tile pressing and fixing processes are crucial in traditional construction. Workers need to manually spread the mortar to the base layer and press the tiles to ensure full bonding between the mortar and tiles. They also adjust the density of the tile and mortar layer by tapping. The connection structure of the foamed ceramic flooring completely avoids this process. During construction, the first connecting part 130 and the second connecting part 230 are respectively provided with a first connecting groove 131 and a second connecting groove 231 at both ends, and are fixedly connected by a connecting strip 300. This eliminates the need for manual adjustment during the flooring splicing process, ensuring splicing accuracy through the structure itself. The cross-sectional shape of the first connecting groove 131 and the second connecting groove 231 can be designed as a dovetail, T-shape, or trapezoid, and their inner walls have anti-slip textures to increase the friction of the connection and improve splicing stability. During construction, simply insert the connecting strip 300 into the first connecting groove 131 and the second connecting groove 231 in sequence to ensure the connection is properly embedded, thus completing the fixing of the flooring. This structure makes the splicing process more precise, avoids height errors caused by uneven mortar thickness, and improves construction efficiency, so that construction workers no longer need to spend a lot of time adjusting piece by piece.

[0034] Furthermore, the top gaps of the first decorative reinforcement layer 110 and the second decorative reinforcement layer 210 are filled with sealant 400; the bottoms of the first connecting portion 130 and the second connecting portion 230 are filled with elastic organic adhesive 500.

[0035] It should be noted that during construction, workers typically need to manually control the mortar mix ratio, thickness, and flatness. However, the prefabricated design of the foamed ceramic flooring completely avoids these problems. During installation, the top gaps of the first decorative reinforcement layer 110 and the second decorative reinforcement layer 210 are filled with sealant 400 to ensure the sealing of the joints. The sealant 400 prevents moisture from penetrating into the flooring, avoiding material damage caused by moisture erosion. It also prevents dust and dirt from entering the joints, improving overall aesthetics and durability. The application of sealant 400 is relatively simple. After splicing, sealant 400 is evenly applied along the joints and smoothed with a scraper to create a smooth surface between the sealant 400 and the decorative layer. This method eliminates the uneven surface problem caused by improper mortar thickness control in wet construction, reduces post-construction cleaning work, and improves the stability of construction quality.

[0036] Furthermore, traditional wet-laying methods require a long curing period after installation to ensure sufficient cement hydration. The foamed ceramic flooring connection structure completely eliminates this step. After construction, the bottom of the first connection 130 and the second connection 230 is filled with elastic organic adhesive 500. This material acts as a buffer and filler, allowing the flooring to distribute pressure evenly under load, thus reducing structural deformation caused by minor settlement of the base layer. During construction, before laying the flooring, the bottom of the connection area needs to be evenly filled with elastic organic adhesive 500 to ensure stable adhesion of the flooring to the base layer after installation, and to provide some sound insulation and vibration damping effects. The application of elastic organic adhesive 500 eliminates the need for additional curing time after construction, while traditional cement mortar construction requires several days of wet curing to ensure full strength development. Therefore, this structure effectively shortens the construction cycle and meets the needs of modern rapid construction.

[0037] Furthermore, the first decorative reinforcement layer 110 and the second decorative reinforcement layer 210 are two multi-layer composite structures made of the same material and with the same structure. This structure includes, from bottom to top, a ceramic glaze layer, a resin-based wear-resistant layer, and an anti-fouling coating. The first foamed ceramic plate 120 and the second foamed ceramic plate 220 are also two ceramic plates made of the same material and with the same structure, and their density is 0.6-1.2. compressive strength It has a strength of 5 MPa and an internal closed-cell foam structure. It should be noted that the terms "first" and "second" are used only to distinguish two identical workpieces for ease of explanation and do not constitute a limitation.

[0038] Furthermore, as a preferred embodiment, the decorative reinforcement layer is produced simultaneously with the foamed ceramic board, and the composite is shipped out as a whole.

[0039] As a preferred embodiment, the elastic organic adhesive 500 is made of acrylic organic adhesive, and the top sealant 400 is made of acrylic sealant. Applicable scenarios: residential houses and offices.

[0040] As a preferred embodiment, the elastic organic adhesive 500 is an epoxy-modified elastic adhesive, and the top sealant 400 is a silicone sealant. Applicable scenarios: hospitals, laboratories, and outdoor corridors.

[0041] As a preferred embodiment, the elastic organic adhesive 500 is polyurethane foam, and the top sealant 400 is epoxy sealant. Applicable scenarios: factory workshops and logistics warehouses.

[0042] The floor slab connection structure proposed in this utility model is suitable for dry construction. The specific process includes: leveling the base layer → laying the elastic buffer layer → positioning the floor slab slots → inserting and locking the connecting strip 300 → injecting adhesive → filling with sealant 400 → putting it into use after curing for 24 hours. Dry construction can effectively prevent moisture from penetrating to the ground base layer, reduce problems such as hollow tiles and falling off caused by dampness, not affect the surrounding environment, and reduce cement usage, which is conducive to environmentally friendly development.

[0043] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A connection structure for foamed ceramic flooring panels, characterized in that, The foamed ceramic flooring connection structure includes a first flooring panel, a second flooring panel, and a connecting strip; The first floor slab is formed by stacking a first decorative reinforcement layer and a first foamed ceramic board, and a first connecting part is provided on the side of the first foamed ceramic board that is not connected to the decorative reinforcement layer; The second floor slab is formed by stacking a second decorative reinforcement layer and a second foamed ceramic board, and a second connecting part is provided on the side of the second foamed ceramic board that is not connected to the decorative reinforcement layer; The first foamed ceramic plate and the second foamed ceramic plate are fixedly connected by connecting strips provided in the first connecting slot and the second connecting slot.

2. The foamed ceramic floor tile connection structure according to claim 1, characterized by, The foamed ceramic plate has a reinforcing mesh embedded inside; The reinforcing mesh is made of glass fiber mesh or carbon fiber bundles woven in a crisscross pattern, and is fixedly connected to the first connecting slot and the second connecting slot through connectors to form an overall bending-resistant and reinforced structure.

3. The foamed ceramic flooring connection structure according to claim 2, characterized in that, The connector is an adhesive; The first connecting part and the second connecting part are respectively fixed to the bottom of the first foamed ceramic plate and the second foamed ceramic plate by adhesive.

4. The foamed ceramic flooring connection structure according to claim 1, characterized in that, The first connecting part is provided with a first connecting slot at each of its two ends; The second connecting part has a second connecting slot at each end.

5. The foamed ceramic flooring connection structure according to claim 4, characterized in that, The cross-sectional shape of the first connecting slot and the second connecting slot is dovetail, T-shaped or trapezoidal, and the inner wall of the first connecting slot and the inner wall of the second connecting slot are provided with anti-slip texture. 6.The foamed ceramic floor tile connection structure according to claim 1, characterized in that, The top gaps between the first decorative reinforcement layer and the second decorative reinforcement layer are filled with sealant. 7.The foamed ceramic floor tile connection structure according to claim 1, characterized in that, The bottom of the first connecting part and the bottom of the second connecting part are filled with elastic organic glue.

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