Industrial camera fixing device capable of being adjusted in all directions

Abstract

The utility model relates to the technical field of camera fixing, and discloses an omni-directional adjustable industrial camera fixing device, which comprises a supporting seat, a fixing seat is movably sleeved in the supporting seat, an industrial camera body is arranged above the fixing seat, and the industrial camera body is fixed on the fixing seat. A first power box, a first servo motor and a worm and gear reducer are fixedly installed at the bottom of the supporting base. According to the utility model, through the cooperation of the supporting seat, the first servo motor, the worm gear reducer and the fixed seat, the industrial camera can be conveniently driven to rotate horizontally, and through the cooperation of the first mounting rack, the first connecting shaft, the protective cover, the second servo motor, the worm, the worm gear, the second power box, the second mounting rack and the second connecting shaft, the industrial camera can be driven to rotate horizontally. The industrial camera can be conveniently driven to turn over with the first connecting shaft and the second connecting shaft as the center, rotation of the industrial camera is not limited to the same horizontal plane, and therefore the angle adjusting range of the industrial camera can be enlarged.

Description

A fully adjustable industrial camera mounting device Technical Field

[0001] This utility model relates to the field of camera fixing technology, and more specifically to an industrial camera fixing device with all-around adjustment. Background Technology

[0002] Industrial cameras are a core component of machine vision systems. Essentially photoelectric conversion devices, their main function is to convert light signals into ordered electrical signals. Their technical parameters include resolution, pixel depth, and frame rate. They are primarily classified into two main sensor structures: CCD and CMOS. As the "eyes" of the machine vision system, industrial cameras acquire images through photoelectric conversion and output standardized electrical signals for computer processing. They are widely used in quality inspection, automation control, and other fields. Currently, industrial cameras typically require fixed installation during use.

[0003] For example, application number "CN202020338774.6" discloses an industrial camera fixing and adjustment device, including a control box and a counterweight. The control box is located above the counterweight, and a power port is provided on one side wall of the control box. A USB port is provided on one side of the power port. A microprocessor is located inside the control box at the bottom, and a motor is located on one side of the microprocessor. The advantages are: by designing USB port one, USB port two, and a display screen, the images captured by the industrial camera can be displayed on the screen in a timely manner, allowing for prompt resolution of problems encountered during operation. By designing an electric turntable, a motor, a microprocessor, and a relay, the industrial camera can be precisely rotated to any angle during operation for easy observation by the operator.

[0004] This industrial camera fixing and adjustment device can be used to adjust the angle by horizontal rotation, but it is difficult to flip it, which limits the rotation of the industrial camera to the same horizontal plane, resulting in a small range of angle adjustment, which needs to be improved. Summary of the Invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an industrial camera fixing device that is adjustable in all directions, so as to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: an industrial camera fixing device with omnidirectional adjustment, including a support base, a fixing base movably sleeved inside the support base, an industrial camera body above the fixing base, a power supply box, a servo motor, and a worm gear reducer fixedly installed at the bottom of the support base, the output end of the servo motor and the input end of the worm gear reducer being fixedly connected via a coupling, the output end of the worm gear reducer extending into the interior of the support base and fixedly installed in the middle of the bottom of the fixing base, a fixing frame fixedly installed at the rear of the top of the fixing base, a positioning block slidably connected inside the fixing frame, a pressure plate fixedly installed on the front of the positioning block, two limit covers fixedly connected to the two sides of the bottom of the pressure plate, the inner walls of the two limit covers overlapping the two sides of the top of the industrial camera body, a mounting bracket on the right side of the support base, a protective cover fixedly installed above the right side of the mounting bracket, and a second servo motor, a worm, and a worm wheel inside the protective cover.

[0007] Furthermore, the outer wall of the fixed base is rotatably fitted with multiple balls, and the inner wall of the support base is provided with an annular groove, and the outer wall of the balls is rolled inside the annular groove.

[0008] Furthermore, a limiting groove is formed on the top of the fixed base, the bottom of the industrial camera body is set inside the limiting groove, a screw is provided inside the fixed frame, the bottom end of the screw is rotatably mounted on the bottom of the inner wall of the fixed frame through a bearing, the top end of the screw extends to the top of the fixed frame and is fixedly mounted with a knob, and the internal thread of the positioning block is connected to the outer wall of the screw.

[0009] Furthermore, a protective cover is provided above the fixing frame, the knob is located inside the protective cover, an annular mounting groove is provided at the top of the fixing frame, and the bottom of the protective cover is threaded into the annular mounting groove.

[0010] Furthermore, a first connecting shaft is fixedly connected to the right side of the support base. The outer wall of the first connecting shaft is rotatably mounted inside the first mounting bracket via a bearing. The right end of the first connecting shaft is rotatably mounted on one side of the inner wall of the protective cover via a bearing. The bottom of the second servo motor is fixedly mounted on the bottom of the inner wall of the protective cover. The bottom end of the worm gear is fixedly mounted on the output end of the second servo motor via a coupling. The top end of the worm gear is rotatably mounted on the top of the inner wall of the protective cover via a bearing. The worm wheel is located on one side of the worm gear, and the worm wheel meshes with the worm gear. The inside of the worm wheel is fixedly sleeved on the outer wall of the first connecting shaft. A second power supply box is fixedly mounted on the lower right side of the first mounting bracket.

[0011] Furthermore, a second mounting bracket is provided on the left side of the support base, and a second connecting shaft is fixedly installed on the left side of the support base. The outer wall of the second connecting shaft is rotatably installed inside the second mounting bracket through a bearing.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. This utility model, through the cooperation of a support base, a first servo motor, a worm gear reducer, and a fixed base, facilitates the horizontal rotation of an industrial camera. Furthermore, through the cooperation of a first mounting bracket, a first connecting shaft, a protective cover, a second servo motor, a worm gear, a worm wheel, a second power supply box, a second mounting bracket, and a second connecting shaft, it facilitates the rotation of the industrial camera around the first and second connecting shafts, allowing the camera's rotation to extend beyond a single horizontal plane and thus increasing the range of angle adjustment.

[0014] 2. This utility model uses a combination of a fixed base and a limiting groove to facilitate the limiting of the lower part of the industrial camera. The combination of a fixed frame, knob, screw, positioning block and pressure plate facilitates the vertical adjustment of the height of the two limiting covers. The interior of the two limiting covers can be moved down to the two sides of the top of the industrial camera body, which makes it easy to fix the industrial camera on the top of the fixed base. This method also makes it easy to remove the industrial camera. Attached Figure Description

[0015] Figure 1 is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 is a schematic diagram of the overall front structure of this utility model.

[0017] Figure 3 is a cross-sectional schematic diagram of the support base and fixing base structure of this utility model.

[0018] Figure 4 is a schematic diagram of the fixing base and fixing frame structure of this utility model.

[0019] Figure 5 is a top view sectional view of the support base and fixing base of this utility model.

[0020] Figure 6 is a cross-sectional schematic diagram of the protective cover structure of this utility model.

[0021] Figure 7 is a cross-sectional view of the No. 1 mounting bracket and protective cover of this utility model.

[0022] Figure 8 is a top view of the overall structure of this utility model.

[0023] The attached diagram is labeled as follows: 1. Support base; 11. Power supply box No. 1; 12. Servo motor No. 1; 13. Worm gear reducer; 14. Annular groove; 2. Fixed base; 21. Ball bearing; 22. Limiting groove; 3. Industrial camera body; 4. Fixed frame; 41. Protective cover; 42. Knob; 43. Screw; 44. Positioning block; 45. Pressure plate; 46. Limiting cover; 5. Mounting bracket No. 1; 51. Connecting shaft No. 1; 52. Protective cover; 53. Servo motor No. 2; 54. Worm gear; 55. Worm wheel; 56. Power supply box No. 2; 6. Mounting bracket No. 2; 61. Connecting shaft No. 2. Detailed Implementation

[0024] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The all-around adjustable industrial camera fixing device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0025] Example 1:

[0026] As shown in Figures 1-8, an omnidirectional adjustable industrial camera mounting device includes a support base 1, a mounting base 2 movably sleeved inside the support base 1, an industrial camera body 3 mounted above the mounting base 2, a mounting frame 4 fixedly installed at the rear of the top of the mounting base 2, a positioning block 44 slidably connected inside the mounting frame 4, and a pressure plate 45 fixedly installed on the front of the positioning block 44. The positioning block 44 and the pressure plate 45 are fixedly connected by bolts. Depending on the model of the industrial camera body 3 used, a pressure plate 45 that mates with its upper surface can be provided. Limit covers 46 are fixedly connected to both sides of the bottom of the pressure plate 45. The number of limit covers 46 is two. The inner wall of 6 overlaps with the top of the industrial camera body 3 on both sides. The top of the fixing seat 2 is provided with a limiting groove 22. The bottom of the industrial camera body 3 is set inside the limiting groove 22. The fixing frame 4 is provided with a screw 43 inside. The bottom end of the screw 43 is rotatably installed on the bottom of the inner wall of the fixing frame 4 through a bearing. The top end of the screw 43 extends to the top of the fixing frame 4 and is fixedly installed with a knob 42. The internal thread of the positioning block 44 is connected to the outer wall of the screw 43. The top of the fixing frame 4 is provided with a protective cover 41. The knob 42 is located inside the protective cover 41. The top of the fixing frame 4 is provided with an annular mounting groove. The bottom of the protective cover 41 is threadedly connected to the inside of the annular mounting groove.

[0027] In this embodiment, the bottom of the industrial camera body 3 can be limited by the top limiting groove 22 of the fixed base 2. The knob 42 allows the operator to rotate the screw 43, which drives the positioning block 44, pressure plate 45 and two limiting covers 46 to move vertically. This allows the inner walls of the two limiting covers 46 to be pressed down on both sides of the top of the industrial camera body 3, thus fixing the industrial camera body 3 in place. The bottom of the protective cover 41 is spirally installed in the annular mounting groove at the top of the fixed frame 4, covering the knob 42 and protecting it. By rotating the knob 42 and the screw 43 in the opposite direction, the two limiting covers 46 can be driven to move upward and detach from the top of the industrial camera body 3, facilitating the removal of the industrial camera body 3.

[0028] Example 2:

[0029] As shown in Figures 1-8, a power supply box 11, a servo motor 12, and a worm gear reducer 13 are fixedly installed at the bottom of the support base 1. The output end of the servo motor 12 is fixedly connected to the input end of the worm gear reducer 13 through a coupling. The output end of the worm gear reducer 13 extends into the interior of the support base 1 and is fixedly installed in the middle of the bottom of the fixed base 2. Multiple balls 21 are rotatably embedded in the outer wall of the fixed base 2. An annular groove 14 is opened on the inner wall of the support base 1, and the outer wall of the balls 21 is rolled inside the annular groove 14.

[0030] In this embodiment, the protective cover 52 can protect the first servo motor 12 and the worm gear reducer 13. The first power supply box 11 is equipped with a storage battery, which can supply power to the first servo motor 12. Through the cooperation of the first servo motor 12 and the worm gear reducer 13, it is easy to drive the fixed seat 2 to rotate inside the support seat 1. The fixed seat 2 also drives multiple balls 21 to roll inside the annular groove 14. At the same time, the fixed seat 2 can drive the industrial camera body 3 to rotate horizontally, thereby facilitating the adjustment of the horizontal angle of the industrial camera body 3.

[0031] Example 3:

[0032] As shown in Figure 1-8, a mounting bracket 5 is provided on the right side of the support base 1. A protective cover 52 is fixedly installed on the upper right side of the mounting bracket 5. The protective cover 52 contains a servo motor 53, a worm gear 54, and a worm wheel 55. A connecting shaft 51 is fixedly connected to the right side of the support base 1. The outer wall of the connecting shaft 51 is rotatably mounted inside the mounting bracket 5 via a bearing. The right end of the connecting shaft 51 is rotatably mounted on one side of the inner wall of the protective cover 52 via a bearing. The bottom of the servo motor 53 is fixedly mounted on the bottom of the inner wall of the protective cover 52. The bottom end of the worm gear 54 is connected to the support base 1. The coupling is fixedly installed at the output end of the second servo motor 53. The top end of the worm 54 is rotatably installed on the top of the inner wall of the protective cover 52 through the bearing. The worm wheel 55 is located on one side of the worm 54 and meshes with the worm 54. The inside of the worm wheel 55 is fixedly sleeved on the outer wall of the first connecting shaft 51. The second power supply box 56 is fixedly installed on the lower right side of the first mounting bracket 5. The second mounting bracket 6 is provided on the left side of the support base 1. The second connecting shaft 61 is fixedly installed on the left side of the support base 1. The outer wall of the second connecting shaft 61 is rotatably installed inside the second mounting bracket 6 through the bearing.

[0033] In this embodiment, the second power supply box 56 is also equipped with a battery, which can power the second servo motor 53. Through the cooperation of the second servo motor 53, worm gear 54, worm wheel 55 and the first connecting shaft 51, it is easy to drive the support base 1 to rotate. The support base 1 drives the fixed base 2, the industrial camera body 3 and the second connecting shaft 61 to rotate, which can realize the flipping of the industrial camera body 3 and increase the range of industrial camera angle adjustment. The industrial camera model can be EC51D, which is suitable for fields such as microscopic imaging and industrial inspection.

[0034] In summary, as shown in Figures 1-8, this omnidirectional adjustable industrial camera mounting device, when installing the industrial camera, first places the bottom of the industrial camera body 3 into the limiting groove 22 at the top of the mounting base 2. Then, rotating the knob 42 and the screw 43 causes the screw 43 to drive the positioning block 44 to slide inside the mounting frame 4. The positioning block 44, through the pressure plate 45, drives the two limiting covers 46 to move, causing the interiors of the two limiting covers 46 to move down to both sides of the top of the industrial camera body 3, thus fixing the industrial camera body 3 to the top of the mounting base 2. If it is necessary to adjust the angle of the industrial camera body 3... The cooperation of servo motor 12 and worm gear reducer 13 facilitates the rotation of fixed base 2 inside support base 1. Fixed base 2 drives industrial camera body 3 to rotate horizontally, thereby facilitating the adjustment of the horizontal angle of industrial camera body 3. The output end of servo motor 53 drives worm gear 54 to rotate. Worm gear 54 drives worm wheel 55 and first connecting shaft 51 to rotate. One end of first connecting shaft 51 drives support base 1, fixed base 2, industrial camera body 3 and second connecting shaft 61 to rotate, which can realize the flipping of industrial camera body 3, thereby increasing the range of industrial camera angle adjustment.

[0035] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0036] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0037] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully adjustable industrial camera mounting device, comprising a support base (1), characterized in that, The support base (1) is movably fitted with a fixed base (2). An industrial camera body (3) is positioned above the fixed base (2). A power supply box (11), a servo motor (12), and a worm gear reducer (13) are fixedly installed at the bottom of the support base (1). The output end of the servo motor (12) is fixedly connected to the input end of the worm gear reducer (13) via a coupling. The output end of the worm gear reducer (13) extends into the interior of the support base (1) and is fixedly installed in the middle of the bottom of the fixed base (2). A fixed frame (4) is fixedly installed at the rear of the top of the fixed base (2). The fixed frame (4) is internally connected to a positioning block (44), and a pressure plate (45) is fixedly installed on the front of the positioning block (44). Limiting covers (46) are fixedly connected on both sides of the bottom of the pressure plate (45). There are two limiting covers (46). The inner walls of the two limiting covers (46) overlap on both sides of the top of the industrial camera body (3). A first mounting bracket (5) is provided on the right side of the support base (1). A protective cover (52) is fixedly installed on the upper right side of the first mounting bracket (5). A second servo motor (53), a worm (54), and a worm wheel (55) are provided inside the protective cover (52).

2. The omnidirectional adjustable industrial camera fixing device according to claim 1, characterized in that: The outer wall of the fixed seat (2) is rotatably fitted with a plurality of balls (21), and the inner wall of the support seat (1) is provided with an annular groove (14), and the outer wall of the balls (21) is rolled inside the annular groove (14).

3. The omnidirectional adjustable industrial camera fixing device according to claim 1, characterized in that: The top of the fixed base (2) is provided with a limiting groove (22), the bottom of the industrial camera body (3) is set inside the limiting groove (22), the inside of the fixed frame (4) is provided with a screw (43), the bottom end of the screw (43) is rotatably installed on the bottom of the inner wall of the fixed frame (4) through a bearing, the top end of the screw (43) extends to the top of the fixed frame (4) and is fixedly installed with a knob (42), and the internal thread of the positioning block (44) is connected to the outer wall of the screw (43).

4. The omnidirectional adjustable industrial camera fixing device according to claim 3, characterized in that: The fixed frame (4) is provided with a protective cover (41) above it. The knob (42) is located inside the protective cover (41). The top of the fixed frame (4) is provided with an annular mounting groove. The bottom of the protective cover (41) is threaded into the annular mounting groove.

5. The omnidirectional adjustable industrial camera fixing device according to claim 1, characterized in that: A first connecting shaft (51) is fixedly connected to the right side of the support base (1). The outer wall of the first connecting shaft (51) is rotatably mounted inside the first mounting bracket (5) through a bearing. The right end of the first connecting shaft (51) is rotatably mounted on one side of the inner wall of the protective cover (52) through a bearing. The bottom of the second servo motor (53) is fixedly mounted on the bottom of the inner wall of the protective cover (52). The bottom end of the worm (54) is fixedly mounted on the output end of the second servo motor (53) through a coupling. The top end of the worm (54) is rotatably mounted on the top of the inner wall of the protective cover (52) through a bearing. The worm wheel (55) is located on one side of the worm (54). The worm wheel (55) meshes with the worm (54). The inside of the worm wheel (55) is fixedly sleeved on the outer wall of the first connecting shaft (51). The second power supply box (56) is fixedly mounted on the lower right side of the first mounting bracket (5).

6. The omnidirectional adjustable industrial camera fixing device according to claim 1, characterized in that: The support base (1) has a second mounting bracket (6) on its left side. A second connecting shaft (61) is fixedly installed on the left side of the support base (1). The outer wall of the second connecting shaft (61) is rotatably installed inside the second mounting bracket (6) through a bearing.

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