Detection device for chamfering hole composite cutter production

Abstract

The utility model discloses a detection device for production of a chamfering hole composite cutter, which relates to the technical field of chamfering hole composite cutter detection and comprises a base, a metal flaw detector host, a metal detector probe and a detection frame, a movable plate is movably arranged at the top of the detection frame, and a lifting cylinder is arranged on the movable plate. The output end of the lifting air cylinder penetrates out of the bottom of the front end of the movable plate and then is provided with a metal detector probe, a rotary seat is arranged on the detection frame, mounting seats are arranged in the mounting grooves, pneumatic clamping seats are arranged on the mounting seats, an air blowing pipe is arranged on the rotary seat, and an air nozzle is arranged at the bottom of one end of the air blowing pipe. According to the utility model, the plurality of pneumatic clamping seats can respectively clamp and fix the plurality of chamfering hole composite knives to be detected, the air blowing pipe can sequentially blow and remove dust for the plurality of chamfering hole composite knives to be detected before detection, and the chamfering hole composite knives to be detected after dust removal sequentially run to a probe of a metal detector for flaw detection, so that continuous detection can be realized, and the detection efficiency is improved. And meanwhile, the flaw detection precision after dust removal operation is high.

Description

A testing device for the production of chamfered hole composite tools Technical Field

[0001] This utility model relates to the field of chamfered hole composite knife testing technology, and in particular to a testing device for the production of chamfered hole composite knives. Background Technology

[0002] A chamfering cutter, also called a chamfering tool, has a wide range of applications. It is not only suitable for chamfering ordinary machined parts, but also for chamfering and deburring precision parts that are difficult to chamfer. During the production process, the quality of the chamfering hole composite cutter needs to be inspected, such as the structure of the chamfering hole composite cutter.

[0003] Existing inspection devices mostly employ metal flaw detectors for structural inspection, but these methods are inefficient, cannot achieve continuous inspection, and lack pretreatment mechanisms for chamfered hole composite cutters. Residual impurities on the surface of the chamfered hole composite cutter can affect the inspection results. Therefore, this invention proposes an inspection device for the production of chamfered hole composite cutters to address the shortcomings of existing technologies. Summary of the Invention

[0004] To address the aforementioned problems, the purpose of this utility model is to provide a testing device for the production of chamfered hole composite knives. Multiple pneumatic clamps can respectively clamp multiple chamfered hole composite knives to be tested. Before testing, the air blowing pipe can sequentially blow air to remove dust from the multiple chamfered hole composite knives to be tested. After dust removal, the chamfered hole composite knives to be tested are sequentially moved to the metal detector probe for flaw detection. The entire testing device has high working efficiency, can achieve continuous testing, and has high flaw detection accuracy after dust removal.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A testing device for producing chamfered hole composite knives includes a base, a metal flaw detector main unit, a metal detector probe, and a testing frame. The metal flaw detector main unit is located on one side of the top of the base, and the testing frame is located on the other side of the top of the base. A movable plate is movably mounted on the top of the testing frame. A lifting cylinder is mounted on the movable plate. The output end of the lifting cylinder extends through the bottom front end of the movable plate and is connected to the metal flaw detector main unit via a wire. A rotary seat is mounted on the testing frame. The rotary seat has mounting slots arranged in a circular array. Multiple mounting slots are arranged in a circular array, and each of the multiple mounting slots has a mounting seat. A pneumatic clamp is mounted on the mounting seat. An air blowing pipe is mounted on the rotary seat. One end of the air blowing pipe has an air nozzle, and multiple air nozzles are provided.

[0007] A further improvement is that: the top of the testing frame is provided with a moving groove, the moving plate is slidably connected to the moving groove, and the rear end of the moving plate is provided with a connecting plate.

[0008] A further improvement is that: a vertical plate is provided on the top of the base on the rear side of the detection frame, and a control cylinder is provided on the vertical plate, the output end of which is connected to the connecting plate.

[0009] A further improvement is that: a mounting ring is provided on the rear side of the rotary seat, the mounting ring is concentrically arranged with the rotary seat, and one end of the air blowing pipe extends from the inside of the mounting ring to one side.

[0010] A further improvement is that a first motor is provided on the rotary seat outside the mounting ring, and the number and position of the first motor are adapted to the position of the mounting slot. The mounting seat is driven to rotate by the first motor.

[0011] A further improvement is that: a toothed ring is provided on the outer wall of the mounting ring, and a second motor is provided on the base on the rear side of the detection frame. A gear is installed at the output end of the second motor, and the gear meshes with the toothed ring.

[0012] The beneficial effects of this utility model are as follows: This utility model sets a rotary seat on the testing frame, then sets multiple mounting seats on the rotary seat and sets pneumatic clamps in the mounting seats, sets a metal detector probe driven by a lifting cylinder on a movable plate on the top of the testing frame, and sets an air blowing pipe on the rotary seat. Multiple pneumatic clamps can clamp multiple chamfered hole composite knives to be tested respectively. The air blowing pipe can blow air to remove dust from multiple chamfered hole composite knives to be tested in sequence before testing. After dust removal, the chamfered hole composite knives to be tested are rotated to the metal detector probe for flaw detection. The entire testing device has high working efficiency, can realize continuous testing, and has high flaw detection accuracy after dust removal. Attached Figure Description

[0013] Figure 1 is a three-dimensional view of the structure of this utility model;

[0014] Figure 2 is a schematic diagram of the mounting ring installation structure of this utility model;

[0015] Figure 3 is a schematic diagram of the installation structure of the connecting plate of this utility model.

[0016] The components include: 1. Base; 2. Metal detector main unit; 3. Metal detector probe; 4. Detection frame; 5. Moving plate; 6. Lifting cylinder; 7. Rotary seat; 8. Mounting seat; 9. Pneumatic clamp; 10. Air pipe; 11. Air nozzle; 12. Connecting plate; 13. Vertical plate; 14. Control cylinder; 15. Mounting ring; 16. First motor; 17. Gear ring; 18. Second motor; 19. Gear. Detailed Implementation

[0017] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0018] As shown in Figures 1-3, this embodiment proposes a testing device for the production of chamfered hole composite knives, including a base 1, a metal flaw detector main unit 2, a metal detector probe 3, and a testing frame 4. The metal flaw detector main unit 2 is provided on one side of the top of the base 1, and the testing frame 4 is provided on the other side of the top of the base 1. A movable plate 5 is movably provided on the top of the testing frame 4. A lifting cylinder 6 is provided on the movable plate 5. The output end of the lifting cylinder 6 passes through the bottom front end of the movable plate 5 and is provided with the metal detector probe 3. The metal detector probe 3 is connected to the metal flaw detector main unit 2 through a wire. A rotary seat 7 is provided on the testing frame 4. The rotary seat 7 is provided with mounting slots. Multiple mounting slots are arranged in a circular array. Each of the multiple mounting slots is provided with a mounting seat 8. A pneumatic clamp 9 is provided on the mounting seat 8. An air blowing pipe 10 is provided on the rotary seat 7. An air nozzle 11 is provided at the bottom of one end of the air blowing pipe 10. Multiple air nozzles 11 are provided.

[0019] This utility model's inspection device for producing chamfered hole composite cutters involves continuously inspecting multiple chamfered hole composite cutters. Multiple cutters to be inspected are installed in multiple pneumatic clamps 9, and then an external high-pressure air source is connected to the air blowing pipe 10. The high-pressure air in the air blowing pipe 10 exits from the air nozzle 11 to clean the surface of the chamfered hole composite cutter. Then, the rotary seat 7 is started to rotate. When the cleaned chamfered hole composite cutter rotates directly under the metal detector probe 3, the lifting cylinder 6 lowers the metal detector probe 3 to perform flaw detection on the chamfered hole composite cutter. The metal detector probe 3 can detect whether there are gaps inside the chamfered hole composite cutter caused by casting or cutting. When the inspected chamfered hole composite cutter rotates out of direct contact with the metal detector probe 3, the operator can remove it and install the remaining chamfered hole composite cutters to be inspected, thus achieving continuous operation.

[0020] The top of the inspection frame 4 is provided with a moving groove, and the moving plate 5 is slidably connected to the moving groove. A connecting plate 12 is provided at the rear end of the moving plate 5. A vertical plate 13 is provided on the top of the base 1 at the rear side of the inspection frame 4. A control cylinder 14 is provided on the vertical plate 13, and the output end of the control cylinder 14 is connected to the connecting plate 12. With the above configuration, the moving plate 5 can be moved within the moving groove by controlling the extension and retraction of the control cylinder 14, allowing the metal detector probe 3 to perform flaw detection on different positions of the chamfered hole composite knife.

[0021] A mounting ring 15 is provided on the rear side of the rotary base 7. The mounting ring 15 is concentrically arranged with the rotary base 7, and one end of the air blowing pipe 10 extends from the inside of the mounting ring 15 to one side. A first motor 16 is provided on the rotary base 7 outside the mounting ring 15. The number and position of the first motor 16 are adapted to the position of the mounting slot. The mounting base 8 is driven to rotate by the first motor 16. The rotation of the mounting ring 15 driven by the first motor 16 allows the chamfered hole composite knife to rotate with the mounting base 8 when the air blowing pipe 10 blows on the surface of the chamfered hole composite knife, facilitating thorough cleaning of its surface by the air blowing pipe 10 and thus improving the cleaning quality. Furthermore, the rotation of the mounting base 8 driven by the first motor 16 also allows the chamfered hole composite knife to rotate when the metal detector probe 3 performs flaw detection on it, facilitating comprehensive multi-position detection by the metal detector probe 3.

[0022] A toothed ring 17 is provided on the outer wall of the mounting ring 15, and a second motor 18 is provided on the base 1 at the rear of the detection frame 4. A gear 19 is installed at the output end of the second motor 18, and the gear 19 meshes with the toothed ring 17. When the rotary seat 7 rotates, it is driven by the second motor 18. After the second motor 18 starts, the gear 19 drives the mounting ring 15 with the toothed ring 17 to rotate, so that the rotary seat 7 rotates synchronously.

[0023] This invention features a rotary seat 7 mounted on a testing frame 4, multiple mounting seats 8 placed on the rotary seat 7, and pneumatic clamps 9 installed within the mounting seats 8. A metal detector probe 3, driven by a lifting cylinder 6, is mounted on a movable plate 5 at the top of the testing frame 4. An air blowing pipe 10 is installed on the rotary seat 7. The multiple pneumatic clamps 9 can respectively clamp multiple chamfered hole composite knives to be tested. The air blowing pipe 10 sequentially blows air to remove dust from the multiple chamfered hole composite knives before testing. After dust removal, the chamfered hole composite knives are sequentially moved to the metal detector probe 3 for flaw detection. The entire testing device has high efficiency, can achieve continuous testing, and has high flaw detection accuracy after dust removal.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A detection device for chamfered hole compound tool production, characterized by: The device includes a base (1), a metal flaw detector main unit (2), a metal detector probe (3), and a testing frame (4). The metal flaw detector main unit (2) is located on one side of the top of the base (1), and the testing frame (4) is located on the other side of the top of the base (1). A movable plate (5) is movably mounted on the top of the testing frame (4). A lifting cylinder (6) is mounted on the movable plate (5). The output end of the lifting cylinder (6) extends through the bottom front end of the movable plate (5) and is connected to the metal detector probe (3). The detector probe (3) is connected to the metal flaw detector host (2) via a wire. The detection frame (4) is provided with a rotary seat (7). The rotary seat (7) is provided with a mounting groove. Multiple mounting grooves are arranged in a circular array. Each of the multiple mounting grooves is provided with a mounting seat (8). The mounting seat (8) is provided with a pneumatic clamp (9). The rotary seat (7) is provided with an air blowing pipe (10). One end of the air blowing pipe (10) is provided with an air nozzle (11). Multiple air nozzles (11) are provided.

2. The detection device for the chamfered hole composite cutter production according to claim 1, characterized in that: The top of the testing frame (4) is provided with a moving groove, the moving plate (5) is slidably connected to the moving groove, and the rear end of the moving plate (5) is provided with a connecting plate (12).

3. The detection device for the chamfered hole composite cutter production according to claim 2, characterized in that: The base (1) on the rear side of the testing frame (4) is provided with a vertical plate (13), and a control cylinder (14) is provided on the vertical plate (13). The output end of the control cylinder (14) is connected to the connecting plate (12).

4. The testing device for producing a chamfered hole composite tool according to claim 1, characterized in that: The rotary seat (7) is provided with a mounting ring (15) on the rear side. The mounting ring (15) is concentrically arranged with the rotary seat (7). One end of the air blowing pipe (10) extends from the inside of the mounting ring (15) to one side.

5. The testing device for producing a chamfered hole composite tool according to claim 4, characterized in that: The rotating seat (7) on the outer side of the mounting ring (15) is provided with a first motor (16). The number and position of the first motor (16) are adapted to the position of the mounting slot. The mounting seat (8) is driven to rotate by the first motor (16).

6. The testing device for producing a chamfered hole composite tool according to claim 4, characterized in that: The mounting ring (15) has a toothed ring (17) on its outer wall. The base (1) on the rear side of the detection frame (4) has a second motor (18). The output end of the second motor (18) is equipped with a gear (19), which meshes with the toothed ring (17).

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