Medical anti-fracture data line

By twisting the bulletproof wire inside the data cable to the signal and ground wires and fixing it to the clamp at the P1 end, the problem of data cables easily loosening and breaking during surgery is solved, achieving more stable signal transmission and connection and extending service life.

CN224190706UActive Publication Date: 2026-05-01DONGGUAN KANGSHUN CONNECTION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN KANGSHUN CONNECTION TECHNOLOGY CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The data cables of existing surgical instruments are prone to loosening and breaking during frequent movements, resulting in unstable signal transmission. Multiple instruments need to be prepared in advance to ensure the normal operation of the surgery.

Method used

Two bulletproof wires are twisted inside the data cable to connect with the signal wire and the ground wire. One end of each bulletproof wire and the ground wire are fixed to the clamp at the P1 end to enhance the connection stability between the cable and the clamp, ensuring a stable connection and electrical stability over a long period of time.

Benefits of technology

It significantly improves the data cable's resistance to breakage and loosening, maintaining a stable connection even after 7,000 swings, ensuring normal signal transmission of operating instruments for extended periods and avoiding frequent loosening and breakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a medical anti-fracture data line, two bulletproof wires and a grounding wire are arranged in a cable, two end parts of the bulletproof wires are fixed on a P1 end clamp and a P2 end clamp at two ends of the data line, and the grounding wire is welded on the P1 end clamp. According to the utility model, the two bulletproof wires are additionally arranged in the cable and are twisted with the signal wire and the grounding wire, so that the toughness of the cable can be further enhanced, and the cable can better meet the use requirements; one ends of the two bulletproof wires and the grounding wire are fixed on the P1 end clamp, so that the stability of connection between the P1 end clamp and the cable can be enhanced, the P1 end clamp can tension the cable for a long time, and a signal wire and the grounding wire in the cable can be ensured to be stably connected and electrically stable with a shell arranged on the P1 end clamp and an operating instrument arranged on the shell for a long time; the phenomena of loosening, breakage and the like of the cable, the P1 end clamp and the operating instrument after frequent swinging are avoided or reduced, and the operating instrument is ensured to keep stable and normal signal transmission for a long time.
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Description

Technical Field

[0001] This utility model relates to the field of data cable technology for medical surgery, and in particular to a medical anti-breakage data cable. Background Technology

[0002] Modern surgical procedures typically utilize instruments such as laparoscopes or thoracoscopes. The data acquisition components of these instruments are connected to the end of a cable and extend into the body. During surgery, these components require frequent and prolonged movements, necessitating a stable connection between them and the cable. Currently, the maximum number of swings allowed for data cables on surgical instruments is generally 1000. In complex surgeries, multiple instruments are often prepared in advance to ensure successful operation. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a medical anti-breakage data cable. Two bulletproof wires are added inside the cable, twisted together with the signal wire and grounding wire. One end of each bulletproof wire and the grounding wire are fixed to the P1 end clamp, allowing the P1 end clamp to maintain cable tension for extended periods. This ensures stable connection and electrical stability between the signal wire and grounding wire inside the cable and the housing and operating instruments mounted on the P1 end clamp. It avoids or reduces the possibility of loosening or breaking of the cable after frequent swaying, ensuring stable and normal signal transmission for the operating instruments over a long period, and has significant anti-breakage and anti-loosening effects.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A medical-grade anti-breakage data cable includes a cable with a P1 end clamp and a P2 end clamp at both ends. The cable passes through the two clamps and extends to their outer sides. The periphery and / or end of the P1 end clamp is provided with a housing for fixing operating instruments. Wherein:

[0006] The cable, from the outside to the inside, includes an outer sheath, an inner sheath, a braided strip, and a wrapping. The wrapping contains a twisted wire, which is composed of two or more signal wires, one grounding wire, and two bulletproof wires twisted together. The grounding wire and each of the signal wires include an insulating sleeve and several conductors from the outside to the inside. The two ends of the two bulletproof wires are detachably fixed to the P1 end clamp and the P2 end clamp, respectively. One end of the grounding wire is fixedly connected to the P1 end clamp.

[0007] The P1 end clamp is a metal ring located near the operating instrument. Its outer wall has a T-shaped structure, including a positioning part and a connecting part. The positioning part has a large outer diameter and is detachably fixed to the outer sheath and / or inner sheath of the cable. The connecting part extends toward the outside of the cable.

[0008] As a further explanation of the above technical solution:

[0009] In the above technical solution, the concentricity between the outer sheath and the inner sheath is greater than or equal to 80%.

[0010] In the above technical solution, the braided strip is woven from several silver-plated copper wires, and the braiding coverage is greater than or equal to 90%.

[0011] In the above technical solution, each of the wires is a silver-plated copper wire.

[0012] In the above technical solution, the ends of the two bulletproof wires are bent in opposite directions and then wrapped around the connecting part in different directions, and their ends are knotted together.

[0013] In the above technical solution, the ends of the two bulletproof wires in the same direction are bent in opposite directions and then fixed to the P1 end clamp or the P2 end clamp. The end of the positioning part and / or the outer wall of the connecting part are provided with positioning elements for fixing the bulletproof wires.

[0014] In the above technical solution, the positioning element is a cam and / or a slot.

[0015] In the above technical solution, one end of the grounding wire is bent in the opposite direction and then welded to the outer wall of the connection part.

[0016] In the above technical solution, the positioning part is further provided with a wave spring and a guide ring along the axial direction on the end face of the connecting part, and the guide ring is detachably fixed to the inner wall of the housing by a sealing element.

[0017] In the above technical solution, the wave spring is a ring structure and its end is a wave-shaped end.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: by adding two bulletproof wires inside the cable and twisting them together with the signal wire and grounding wire, the toughness of the cable can be further enhanced, making it better meet the needs of use; by fixing one end of the two bulletproof wires and the grounding wire to the P1 end clamp, the stability of the connection between the P1 end clamp and the cable can be enhanced, so that the P1 end clamp can keep the cable taut for a long time, ensuring that the signal wire and grounding wire inside the cable can maintain a stable connection and electrical stability with the housing installed on the P1 end clamp and the operating device on it for a long time, avoiding or reducing the phenomenon of loosening or breaking of the cable after frequent swinging, and ensuring that the operating device maintains stable and normal signal transmission for a long time. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a medical data cable in one embodiment of this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of a medical data cable in one embodiment of this utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the cable in one embodiment of the present invention;

[0022] Figure 4 This is a schematic diagram of the connection structure between the bulletproof wire and the P1 end clamp in one embodiment of this utility model;

[0023] Figure 5 This is a schematic diagram of the connection structure of the P1 end clamp in another embodiment of this utility model;

[0024] Figure 6 This is a schematic diagram of the connection structure between the grounding wire and the P1 end clamp in one embodiment of this utility model;

[0025] Figure 7 This is an exploded structural diagram of the P1 end clamp, cable, and housing in one embodiment of this utility model.

[0026] In the diagram: 1. Outer sheath; 2. Inner sheath; 3. Braided tape; 4. Wrapping; 5. Signal line; 6. Grounding wire; 7. Bulletproof wire; 8. Insulating sleeve; 9. Wire; 10. Cable; 20A. P1 end clamp; 20B. P2 end clamp; 21. Positioning part; 22. Connecting part; 23. Positioning component; 24. Wave spring; 25. Conductor ring; 26. Seal; 30. Housing. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings.

[0028] The embodiments described with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "several" or "more than" means two or more, unless otherwise explicitly specified. In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. In this application, unless otherwise expressly specified and limited, "above" or "below" a second feature can include direct contact between the first and second features, or it can include contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of a second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of a second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0029] like Figure 1-2 As shown, the medical anti-breakage data cable includes a cable 10. The cable 10 has a P1 end clamp 20A and a P2 end clamp 20B at both ends. The cable 10 passes through the two clamps and extends to their outer sides. The periphery and / or end of the P1 end clamp is provided with a housing 30 for fixing operating instruments; wherein:

[0030] like Figure 3As shown, the cable 10 includes, from the outside to the inside, an outer sheath 1, an inner sheath 2, a braided strap 3, and a wrapping 4. The wrapping 4 contains a twisted wire, which is made of two or more signal wires 5, a grounding wire 6, and two bulletproof wires 7 twisted together. The grounding wire 6 and each signal wire 5 include an insulating sleeve 8 and several conductors 9 from the outside to the inside. The two ends of the two bulletproof wires 7 are detachably fixed to the P1 end clamp 20A and the P2 end clamp 20B, respectively. One end of the grounding wire 6 is fixedly connected to the P1 end clamp.

[0031] like Figure 2 As shown, the P1 end clamp 20A is a metal ring located near the operating instrument. Its outer wall has a T-shaped structure, including a positioning part 21 and a connecting part 22. The positioning part 21 has a large outer diameter and is detachably fixed on the outer sheath 1 and / or inner sheath 2 of the cable 10. The connecting part 22 extends toward the outside of the cable 10.

[0032] This invention enhances the toughness of the cable 10 by adding two bulletproof wires 7 inside the cable 10, twisting them together with the signal wire 5 and the grounding wire 6, thus better meeting usage requirements. By fixing one end of the two bulletproof wires 7 and the grounding wire 6 to the P1 end clamp, the stability of the connection between the P1 end clamp and the cable 10 is strengthened. This allows the P1 end clamp 20 to maintain a high tension on the cable 10 for extended periods, ensuring a stable connection and electrical stability between the signal wire 5 and the grounding wire 6 inside the cable 10 and the housing 30 and its operating device mounted on the P1 end clamp 20A. This prevents or reduces the possibility of the cable 10 becoming loose or broken after frequent swinging, ensuring stable signal transmission from the operating device over a long period. Tests have verified that the cable of this invention can withstand 7000 consecutive swings without breakage or connection detachment. Compared to the current conventional limit of 1000 swings, this invention demonstrates significant anti-breakage and anti-loosening effects, ensuring that functional components maintain normal signal transmission over extended periods.

[0033] To ensure that the operating device at the end of the cable 10, the clamp 20 at the P1 end, and the core wire inside the cable 10 maintain a high relative positional accuracy, the concentricity of the outer sheath 1 and the inner sheath 2 is greater than or equal to 80%.

[0034] To ensure stable signal transmission of each core wire within the cable 10, the braided tape 3 is made of several silver-plated copper wires, and the braiding coverage is greater than or equal to 90%.

[0035] In this embodiment, each wire 9 is a silver-plated copper wire.

[0036] like Figure 4 As shown, in one embodiment of this utility model, the ends of the two bulletproof wires 7 are bent in opposite directions and then wrapped around the connecting part 22 in different directions, and their ends are knotted together.

[0037] In another embodiment of this utility model, the ends of the two bulletproof wires 7 are bent in opposite directions and fixed to the P1 end clamp 20A or the P2 end clamp 20B. The end of the positioning part 21 and / or the outer wall of the connecting part 22 are provided with positioning members 23 for fixing the bulletproof wires 7. The positioning members 23 are protrusions and / or grooves. In this embodiment, as... Figure 5 As shown, a slot is formed at the end of the positioning part 21.

[0038] like Figure 6 As shown, in one embodiment of this utility model, one end of the grounding wire 6 is bent in the opposite direction and then welded to the outer wall of the connecting part 22.

[0039] like Figure 7 As shown, in one embodiment of this utility model, a wave spring piece 24 and a guide ring 25 are sequentially arranged along the axial direction on the end face of the positioning part 21 facing the connecting part 22. The guide ring 25 is detachably fixed to the inner wall of the housing 30 by a sealing member 26. In this embodiment, the wave spring piece 24 has an annular structure and its end has a wave-shaped structure.

[0040] Understandably, the wave-shaped spring 24 with its wave structure can tightly press the P1 end clamp 20 of the conductive ring 25 against the P1 end clamp 2, and can reduce the axial pressure or tension of external forces through the housing 30 on the P1 end clamp 20, thereby reducing the pulling force of the P1 end clamp 20 on the grounding wire 6, the bulletproof wire 7, and the outer sheath of the cable 10 fixed thereon, and ensuring the stability of the connection between the P1 end clamp 20 and the cable 10. In this embodiment, the seal 26 is a resin sealing ring, and the housing 30 is an aluminum shell.

[0041] The above does not limit the technical scope of this utility model. Any modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of this utility model shall still fall within the scope of the technical solution of this utility model.

Claims

1. A medical anti-breakage data cable, comprising a cable, wherein P1 end clamp and P2 end clamp are respectively provided at both ends of the cable, the cable passes through the two clamps and extends to their outer sides, and the periphery and / or end of the P1 end clamp is provided with a housing for fixing an operating instrument; characterized in that: The cable, from the outside to the inside, includes an outer sheath, an inner sheath, a braided strip, and a wrapping. The wrapping contains a twisted wire, which is composed of two or more signal wires, one grounding wire, and two bulletproof wires twisted together. The grounding wire and each of the signal wires include an insulating sleeve and several conductors from the outside to the inside. The two ends of the two bulletproof wires are detachably fixed to the P1 end clamp and the P2 end clamp, respectively. One end of the grounding wire is fixedly connected to the P1 end clamp. The P1 end clamp is a metal ring located near the operating instrument. Its outer wall has a T-shaped structure, including a positioning part and a connecting part. The positioning part has a large outer diameter and is detachably fixed to the outer sheath and / or inner sheath of the cable. The connecting part extends toward the outside of the cable.

2. The medical anti-breakage data cable according to claim 1, characterized in that, The concentricity between the outer sheath and the inner sheath is greater than or equal to 80%.

3. The medical anti-breakage data cable according to claim 1, characterized in that, The woven strip is made of several silver-plated copper wires and the woven coverage is greater than or equal to 90%.

4. The medical anti-breakage data cable according to claim 1, characterized in that, Each of the aforementioned wires is a silver-plated copper wire.

5. The medical break-resistant data line of claim 1, wherein, The ends of the two bulletproof wires are bent in opposite directions and then wrapped around the connecting part in different directions, and their ends are tied together.

6. The medical anti-breakage data cable according to claim 1, characterized in that, The ends of the two bulletproof wires are bent in opposite directions and then fixed to the P1 end clamp or the P2 end clamp. The end of the positioning part and / or the outer wall of the connecting part are provided with positioning elements for fixing the bulletproof wires.

7. The medical break-resistant data line of claim 6, wherein, The positioning element is a cam and / or a slot.

8. The medical anti-breakage data cable according to claim 1, characterized in that, One end of the grounding wire is bent in the opposite direction and then welded to the outer wall of the connection.

9. The medical anti-breakage data cable according to any one of claims 1-8, characterized in that, The positioning part is also provided with a wave spring and a guide ring along the axial direction on the end face of the connecting part. The guide ring is detachably fixed to the inner wall of the housing by a sealing element.

10. The medical anti-breakage data cable according to claim 9, characterized in that, The wave spring has a ring structure and its ends are wavy.