Tobacco segment, aerosol-generating article and aerosol-generating system
By using a composite tobacco sheet structure, including a flexible metal matrix and a matrix layer, the problems of low smoke volume and inconsistent taste in heated non-combustible aerosol products have been solved, achieving sufficient smoke volume and a consistent taste experience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN FIRST UNION TECH CO LTD
- Filing Date
- 2025-04-17
- Publication Date
- 2026-05-05
AI Technical Summary
Existing heated non-combustible aerosol products suffer from low smoke production and inconsistent taste before and after inhalation.
It adopts a composite tobacco sheet structure, including a flexible metal substrate and matrix layers on both sides. The matrix layers are formed by casting or spraying processes. The metal substrate is heated to generate aerosol. Through holes allow the aerosol to flow. The wrapping protects and maintains temperature uniformity, forming sufficient smoke and maintaining consistent taste.
It achieves a sufficient amount of vapor during inhalation and maintains a consistent flavor before and after inhalation, thus improving the user experience.
Smart Images

Figure CN224192907U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of aerosol generation technology, and particularly to tobacco segments, aerosol generation products, and aerosol generation systems. Background Technology
[0002] Tobacco products (e.g., cigarettes, cigars, etc.) produce tobacco smoke by burning tobacco during use. Efforts are being made to replace these tobacco-burning products by creating products that release compounds without combustion. An example of such a product is a heating device that releases the compounds by heating rather than burning the material. This material could be tobacco or other non-tobacco products, which may or may not contain nicotine.
[0003] In aerosol generating devices that heat but do not burn, the aerosol products produced have problems such as low smoke volume and inconsistent taste before and after inhalation. Utility Model Content
[0004] To address the issues of low smoke production and inconsistent taste before and after inhalation in aerosol-generated products.
[0005] This application provides an embodiment of a tobacco segment, comprising a composite tobacco sheet and a filling matrix, wherein the composite tobacco sheet comprises:
[0006] A metal substrate, wherein the metal substrate is flexible;
[0007] A first matrix layer is disposed on one side surface of the metal substrate;
[0008] A second matrix layer is disposed on the other side surface of the metal substrate;
[0009] The composite tobacco sheet is wound into a hollow cylindrical shape, forming a receiving cavity, which is filled with a filling matrix.
[0010] This application provides an embodiment of a tobacco segment, wherein at least one of the first matrix layer and the second matrix layer is a matrix layer formed by a casting process; or,
[0011] At least one of the first matrix layer and the second matrix layer is a matrix layer formed by a spraying process.
[0012] This application provides an embodiment of a tobacco segment, wherein the metal substrate includes aluminum foil, nickel-iron alloy, high-nickel alloy, stainless steel, or pure iron.
[0013] This application provides an embodiment of a tobacco segment, wherein the thickness of the metal substrate is 3μm-30μm; and / or, the thickness of the metal substrate is 6μm-30μm; and / or, the thickness of the metal substrate is 10μm-30μm.
[0014] This application provides an embodiment of a tobacco segment, wherein the metal substrate comprises one or more layers.
[0015] This application provides an embodiment of a tobacco segment, wherein the metal substrate is provided with through holes penetrating both sides of the metal substrate.
[0016] This application provides an embodiment of a tobacco segment, wherein there are multiple through holes, and the opening ratio of the multiple through holes on the metal substrate is 20%-50%.
[0017] This application provides an embodiment of a tobacco segment, which further includes:
[0018] A package, which is wrapped around the outer periphery of the composite tobacco sheet rolled into a cylindrical shape, wherein the package is an integrally formed tube or a wound tube.
[0019] This application provides an embodiment of a tobacco segment, wherein the two ends of the composite tobacco sheet in the winding direction are a starting end and a ending end, and there is a gap between the starting end and the ending end on the composite tobacco sheet wound into a cylindrical shape.
[0020] This application provides an embodiment of an aerosol-generated article comprising at least one tobacco segment as described above.
[0021] This application provides an embodiment of an aerosol-generating article, including cigarette paper and a filter segment, a hollow segment, a tobacco segment, and a plug arranged sequentially along the axial direction of the aerosol-generating article, wherein the cigarette paper wraps and rolls the filter segment, the hollow segment, the tobacco segment, and the plug into a cylindrical shape.
[0022] This application provides an embodiment of an aerosol-generating article, wherein the hollow section is multiple segments, and the multiple hollow segments are arranged sequentially along the axial direction of the aerosol-generating article.
[0023] This application provides an embodiment of an aerosol generation system, including:
[0024] Aerosol generating apparatus; and
[0025] The aforementioned aerosol-generating product, wherein the aerosol-generating device heats the composite smoke sheet to generate aerosol.
[0026] The tobacco segment of this application includes a composite tobacco sheet and a filling matrix, and a first matrix layer and a second matrix layer are respectively provided on both sides of the metal matrix of the composite tobacco sheet, so that the aerosol-generated product can obtain a sufficient amount of smoke when inhaled, so that the user's taste remains consistent before and after inhalation. Attached Figure Description
[0027] One or more embodiments are illustrated by way of example with reference numerals in the accompanying drawings. These illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the figures in the drawings are not to be limited by scale.
[0028] Figure 1 This is a schematic diagram of a tobacco segment according to an embodiment of this application;
[0029] Figure 2 This is a schematic diagram of a tobacco segment according to an embodiment of this application;
[0030] Figure 3 This is a schematic diagram of an aerosol-generated article according to an embodiment of this application;
[0031] Figure 4 This is a schematic diagram of an aerosol generation system according to an embodiment of this application.
[0032] In the picture:
[0033] 10. Tobacco segment;
[0034] 1. Composite tobacco sheet; 11. Metal matrix; 12. First matrix layer; 13. Second matrix layer; 14. Receiving cavity; 15. Starting end; 16. Ending end; 17. Gap;
[0035] 2. Filling the matrix;
[0036] 3. Parcels;
[0037] 20. Cigarette paper;
[0038] 30. Filter tip section;
[0039] 40. Hollow section;
[0040] 50. Plug;
[0041] 100. Aerosol-generating products;
[0042] 200. Aerosol generating device;
[0043] 1000. Aerosol generation system. Detailed Implementation
[0044] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0045] The terms "first," "second," and "third" used in this application are for descriptive purposes only and should not be construed as indicating or implying the quantity or order of the indicated technical features relative to their importance. All directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of this application are only used to explain the relative positional relationship or movement of the components in a specific orientation (as shown in the accompanying drawings). If the specific orientation changes, the directional indication will also change accordingly. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or devices.
[0046] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0047] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be intervening elements. When an element is referred to as being "connected to" another element, it can be directly connected to the other element, or there may be one or more intervening elements. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations.
[0048] One embodiment of this application provides a tobacco segment 10, including a composite tobacco sheet 1 and a filling matrix 2. The composite tobacco sheet 1 includes a metal substrate 11, a first matrix layer 12, and a second matrix layer 13. The metal substrate 11 is flexible. The first matrix layer 12 is disposed on one side surface of the metal substrate 11. The second matrix layer 13 is disposed on the other side surface of the metal substrate 11. The composite tobacco sheet 1 is wound into a hollow cylindrical shape, forming a receiving cavity 14, which is filled with the filling matrix 2.
[0049] The tobacco segment 10 of this application includes a composite tobacco sheet 1 and a filling matrix 2. The metal substrate 11 of the composite tobacco sheet 1 is provided with a first matrix layer 12 and a second matrix layer 13 on both sides, so that the aerosol generating product can obtain a sufficient amount of smoke when inhaled, so that the user's taste remains consistent before and after inhalation.
[0050] In one embodiment of this application, the filling matrix 2, the first matrix layer 12, and the second matrix layer 13 are all materials capable of generating aerosols.
[0051] In one embodiment of this application, the material generating the aerosol may include tobacco extract. The tobacco extract can be obtained by extracting extracts from tobacco leaves and flowers using a solvent, then extracting the extracts with ethanol, followed by drying, dehydration, desalting, and cooking of the raw materials, adding an extract with a special aroma, and performing ultrasonic-assisted extraction to finally obtain a tobacco extract with a specific flavor. In one embodiment of this application, the tobacco extract is mainly used for tobacco flavoring, which can enhance the aroma, reduce off-flavors, and improve cigarette quality. Its aroma is realistic and natural, making it an excellent raw material for cigarette flavoring. Furthermore, tobacco extract can also be used in daily-use fragrances to provide unique aromas and flavors.
[0052] In one embodiment of this application, the main components of the tobacco extract include furfuryl alcohol, benzyl alcohol, phytol, solanone, β-turfayne, β-ionone, hexahydrofarnesone, diene, daidzeinone, dihydroactinolone, isopentenone, indole, etc.
[0053] In some embodiments, the first matrix layer 12 and the second matrix layer 13 can be sheet structures formed by a predetermined process from a slurry containing materials that generate aerosols. The first matrix layer 12 and the second matrix layer 13 can generate aerosol gas under high-temperature baking.
[0054] In one embodiment of this application, the filling matrix 2 comprises ordered or disordered tobacco. In another embodiment of this application, the filling matrix 2 comprises shredded tobacco, tobacco sheets, or tobacco particles. In yet another embodiment of this application, the interior of the filling matrix 2 is porous, allowing air to pass through, or allowing the aerosol generated after the filling matrix 2 is heated.
[0055] In one embodiment of this application, the metal substrate 11 is sheet-shaped, and a first matrix layer 12 and a second matrix layer 13 are provided on two sides of the metal substrate 11, so that the first matrix layer 12 and the second matrix layer 13 on both sides of the metal substrate 11 can quickly produce aerosol after the metal substrate 11 is heated.
[0056] In one embodiment of this application, at least one of the first substrate layer 12 and the second substrate layer 13 is a substrate layer formed by a casting process. In another embodiment of this application, at least one of the first substrate layer 12 and the second substrate layer 13 is a substrate layer formed by a spraying process.
[0057] In one embodiment of this application, the metal substrate 11 is flexible, which makes the composite tobacco sheet 1 flexible, so that the composite tobacco sheet 1 can be rolled up to form a cylindrical shape.
[0058] In one embodiment of this application, the thickness of the metal substrate 11 is 3 μm-30 μm. In another embodiment, the thickness of the metal substrate 11 is 6 μm-30 μm. In yet another embodiment, the thickness of the metal substrate 11 is 10 μm-30 μm. In still another embodiment, the thickness of the metal substrate 11 is 3 μm, 6 μm, 10 μm, 12 μm, 15 μm, 20 μm, 18 μm, 20 μm, 25 μm, or 30 μm. The thickness of the metal substrate 11 allows it to maintain a certain structural strength to support the aerosol-forming matrix layer 12 coated thereon, while also maintaining a certain degree of flexibility so that it can be bent.
[0059] In one embodiment of this application, the metal substrate 11 comprises a sensitive metal or alloy that can be penetrated by a magnetic field and generate heat. When the metal substrate 11 is in a changing magnetic field, according to the law of electromagnetic induction, the magnetic flux passing through the metal substrate 11 changes, generating an induced electromotive force (EMF) inside the metal substrate 11. Since the metal substrate 11 is a conductor with relatively low resistance, a closed loop is formed inside the metal substrate 11 under the action of the induced EMF, generating induced eddy currents. When the eddy currents flow inside the metal substrate 11, electrical energy is converted into heat energy, thereby raising the temperature of the metal substrate 11. The heat generated by the metal substrate 11 can heat the first matrix layer 12 and the second matrix layer 13.
[0060] In one embodiment of this application, the metal substrate 11 includes aluminum foil, nickel-iron alloy, high-nickel alloy, stainless steel, or pure iron.
[0061] In one embodiment of this application, the metal substrate 11 comprises one or more layers.
[0062] In one embodiment of this application, the metal substrate 11 is provided with through holes 111 penetrating both sides of the metal substrate 11, allowing air or aerosol to pass through freely. Thus, when the metal substrate 11 heats the first matrix layer 12 and the second matrix layer 13, it generates aerosol, which can flow from one side of the metal substrate 11 to the other side through the through holes 111.
[0063] In one embodiment of this application, the through holes 111 are arranged in an ordered or random manner. In one embodiment of the application, the through holes 111 may be arranged in an array. In one embodiment of this application, the through holes 111 may be arranged in a circular, elliptical, racetrack-shaped, rectangular, triangular-hexagonal, or other shape. In one embodiment of this application, the through holes 111 may be arranged in a centrally symmetric or axially symmetric pattern.
[0064] In one embodiment of this application, the cross-section of the through hole 111 is circular, polygonal, or irregular in shape. In another embodiment of this application, the cross-section of the through hole 111 is triangular, rectangular, circular, elliptical, racetrack-shaped, hexagonal, or other irregular in shape.
[0065] In one embodiment of this application, there are multiple through holes 111, and the opening ratio of the multiple through holes 111 on the metal substrate 11 is 20%-50%. In one embodiment of this application, the opening ratio of the multiple through holes 111 on the metal substrate 11 is 20%, 25%, 30%, 35%, 40%, 45%, or 50%. In this way, aerosols can pass smoothly through the through holes 111 and flow smoothly on both sides of the metal substrate 11.
[0066] In one embodiment of this application, the through hole 111 is formed by machining or chemical etching. In one embodiment of this application, machining includes drilling or laser processing.
[0067] In one embodiment of this application, the thermal conductivity of the metal substrate 11 is at least 25 W / m·K. In another embodiment of this application, the thermal conductivity of the metal substrate 11 is 25 W / m·K, 30 W / m·K, 32 W / m·K, 35 W / m·K, 40 W / m·K, or 45 W / m·K.
[0068] In one embodiment of this application, the metal substrate 11 is formed by rolling and deposition.
[0069] In one embodiment of this application, the tobacco segment 10 further includes a wrapping element 3, which is wrapped around the outer periphery of the composite tobacco sheet 1 rolled into a cylindrical shape. In some examples, the wrapping element 3 is an integrally formed tube or a wound tube.
[0070] In one embodiment of this application, when the package 3 is an integrally formed tube, the wound composite tobacco sheet 1 is sleeved inside the package 3. In another embodiment of this application, when the package 3 is a wound tube, the package 3 can be wound together with the composite tobacco sheet 1.
[0071] In one embodiment of this application, when the package 3 is a wound tube, the package 3 is formed by winding a sheet of forming paper around it. At this time, the composite tobacco sheet 1 and other structures are wrapped inside by the forming paper.
[0072] In one embodiment of this application, when the package 3 is a wound tube, the package 3 is formed by a long strip of forming paper wound in a spiral shape. At this time, the composite tobacco sheet 1 and other structures are wrapped inside the forming paper by the forming paper through a multi-turn winding structure.
[0073] In one embodiment of this application, a first matrix layer 12 or a second matrix layer 13 is disposed between the package 3 and the composite tobacco sheet 1, thereby increasing the amount of smoke generated by the aerosol-generating article 100 during inhalation. In this way, the first matrix layer 12 or the second matrix layer 13 can separate the metal matrix layer 11 of the composite tobacco sheet 1 from the package 3, preventing the metal matrix layer 11 from directly baking the package 3, and also increasing the tobacco product content within the aerosol-generating article 100.
[0074] In one embodiment of this application, the two ends of the composite tobacco sheet 1 in the winding direction are the starting end 15 and the ending end 16. On the composite tobacco sheet 1 wound into a cylindrical shape, there is a gap 17 between the starting end 15 and the ending end 16, so that the two ends of the metal substrate 11 do not overlap, making the temperature field distribution of the metal substrate 11 more uniform. This avoids the occurrence of a low temperature zone at the overlap of the two ends of the metal substrate 11, thereby avoiding insufficient heating of the first matrix layer 12 and the second matrix layer 13 corresponding to the overlap of the two ends of the metal substrate 11.
[0075] One embodiment of this application provides an aerosol-generating article 100, comprising at least one tobacco segment 10 as described above.
[0076] In one embodiment of this application, the aerosol generating article 100 includes cigarette paper 20 and filter segment 30, hollow segment 40, tobacco segment 10 and plug 50 arranged sequentially in the axial direction of the aerosol generating article. The cigarette paper 20 wraps the filter segment 30, hollow segment 40, tobacco segment 10 and plug 50 into a cylindrical shape.
[0077] In one embodiment of this application, the filter segment 30 is available for a user to hold in their mouth. In one embodiment of this application, the hollow segment 40 can cool the aerosol generated by the tobacco segment 10. In one embodiment of this application, the plug 50 prevents the filling matrix 2 from leaking while allowing air to pass through.
[0078] In one embodiment of this application, the hollow section 40 is multi-segmented, and the multi-segment hollow section 40 is arranged sequentially along the axial direction of the aerosol generating article 100. The multi-segment hollow section 40 allows the aerosol to be cooled to a suitable temperature, thereby providing the user with a good taste.
[0079] One embodiment of this application provides an aerosol generation system 1000, including an aerosol generation device 200 and the aforementioned aerosol generation article 100. The aerosol generation device 200 heats the composite smoke sheet 1 to generate aerosol.
[0080] It should be noted that the preferred embodiments of this application are given in the specification and accompanying drawings, but are not limited to the embodiments described in this specification. Furthermore, those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A tobacco segment, characterized in that, The composite tobacco sheet includes a composite tobacco sheet and a filling matrix, wherein the composite tobacco sheet includes: A metal substrate, wherein the metal substrate is flexible; A first matrix layer is disposed on one side surface of the metal substrate; A second matrix layer is disposed on the other side surface of the metal substrate; The composite tobacco sheet is wound into a hollow cylindrical shape, forming a receiving cavity, which is filled with a filling matrix.
2. The tobacco segment according to claim 1, characterized in that, At least one of the first matrix layer and the second matrix layer is a matrix layer formed by a casting process; or, At least one of the first matrix layer and the second matrix layer is a matrix layer formed by a spraying process.
3. The tobacco segment according to claim 1, characterized in that, The metal substrate includes aluminum foil, nickel-iron alloy, high-nickel alloy, stainless steel, or pure iron.
4. The tobacco segment according to claim 1, characterized in that, The thickness of the metal substrate is 3μm-30μm; and / or, the thickness of the metal substrate is 6μm-30μm; and / or, the thickness of the metal substrate is 10μm-30μm.
5. The tobacco segment according to claim 1, characterized in that, The metal matrix comprises one or more layers.
6. The tobacco segment according to claim 1, characterized in that, The metal substrate is provided with through holes that penetrate both sides of the metal substrate.
7. The tobacco segment according to claim 6, characterized in that, There are multiple through holes, and the opening ratio of the multiple through holes on the metal substrate is 20%-50%.
8. The tobacco segment according to claim 1, characterized in that, Also includes: A package, which is wrapped around the outer periphery of the composite tobacco sheet rolled into a cylindrical shape, wherein the package is an integrally formed tube or a wound tube.
9. The tobacco segment according to claim 1, characterized in that, The two ends of the composite tobacco sheet in the winding direction are the starting end and the ending end, and there is a gap between the starting end and the ending end on the composite tobacco sheet wound into a cylindrical shape.
10. An aerosol-generating product, characterized in that, It includes at least one tobacco segment as described in any one of claims 1-9.
11. The aerosol-generating article according to claim 10, characterized in that, It includes cigarette paper and filter segment, hollow segment, tobacco segment and plug arranged sequentially in the axial direction of the aerosol generating article, wherein the cigarette paper wraps and rolls the filter segment, the hollow segment, the tobacco segment and the plug into a cylindrical shape.
12. The aerosol-generating article according to claim 11, characterized in that, The hollow section is composed of multiple segments, which are arranged sequentially along the axial direction of the aerosol-generated product.
13. An aerosol generation system, characterized in that, include: Aerosol generating device; and The aerosol generating article according to any one of claims 10-12, wherein the aerosol generating apparatus heats the composite smoke sheet to generate aerosol.