Cyclone cylinder with stirring and mixing structure
By setting up a mixing structure inside the cyclone, and using a pneumatic motor to drive the scraper and jet pipe, the problem of material adhesion and clumping is solved, achieving uniform mixing and dust prevention on the inner wall of the cyclone, and improving mixing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LINXIANG CONCH CEMENT CO LTD
- Filing Date
- 2025-01-17
- Publication Date
- 2026-05-05
AI Technical Summary
When mixing materials, existing cyclones tend to cause materials to adhere to the inner wall and clump together, affecting the mixing effect.
Design a cyclone drum with a stirring and mixing structure, including components such as a pneumatic motor, a rotating shaft, an auger, a long scraper, a short scraper, a nozzle, and a filter screen. The pneumatic motor drives the rotating shaft and scrapers to rotate, scraping off the material on the inner wall, and the nozzle and air jet pipe prevent dust from being discharged.
It achieves uniform mixing of materials on the inner wall of the cyclone and effective prevention of dust, thereby improving mixing efficiency and material uniformity.
Smart Images

Figure CN224194597U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cyclone technology, specifically a cyclone with a stirring and mixing structure. Background Technology
[0002] In the production process of cement, the material needs to be separated into gas and solid by a cyclone separator to meet the required production standards. However, the existing cyclone separators still have certain defects in use, such as:
[0003] Publication number CN202921224U proposes a cyclone mixing device for mixing materials, including a cyclone shell, a cyclone core, and a support frame. The cyclone shell has a tangential feed pipe along its outer wall. The upper end of the cyclone shell has a top cover. The cyclone core is a cylindrical body with openings at both ends, essentially a cylinder with a through hole along its center line. The cyclone core is connected to the top cover. A discharge port is located at the lower end of the cyclone shell, and a water inlet is provided on the feed pipe. This invention uses wind power to mix materials. The water inlet on the feed pipe of the cyclone allows granular materials to be fed into the cyclone through a material conveying pipe. Water is added during the feeding process, significantly improving mixing efficiency.
[0004] In the aforementioned document, materials and water are simply fed into the cyclone shell for mixing via airflow. During the mixing process, the materials tend to adhere to the inner wall of the cyclone shell and the outer wall of the cyclone core, forming clumps that affect the mixing effect. Therefore, a cyclone with a stirring and mixing structure is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a cyclone drum with a stirring and mixing structure to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a cyclone drum with a stirring and mixing structure, comprising: a cyclone drum body, a feed pipe, an inner cylinder, and a mixing mechanism;
[0007] The front part of the cyclone body is connected to a feed pipe, and an inner cylinder is connected through the upper part of the inner wall of the cyclone body. A mixing mechanism and a filtering mechanism are provided inside the inner cylinder.
[0008] The mixing mechanism includes: a pneumatic motor, a rotating shaft, an auger, a baffle rod, a long scraper, a connecting rod, a short scraper, an annular tube, a nozzle, a water pipe, and an air inlet pipe. The pneumatic motor is connected to the inner wall of the inner cylinder via a bracket. The air inlet end of the pneumatic motor is connected to the air inlet pipe, which is connected to the inner wall of the inner cylinder. The output end of the pneumatic motor is connected to the rotating shaft via a coupling. The lower end of the rotating shaft is connected to the auger, which is rotatably connected to the inner wall of the cyclone body via a bracket.
[0009] Preferably, a baffle rod is connected to the outer side of the rotating shaft, and a long scraper is connected to the other end of the baffle rod, the long scraper abutting against the inner wall of the cyclone body.
[0010] Preferably, a connecting rod is connected to the side of the long scraper near the rotating shaft, and a short scraper is connected to the other end of the connecting rod, with the short scraper abutting against the outer side of the inner cylinder.
[0011] Preferably, an annular tube is bolted to the outer side of the inner cylinder near the upper part of the inner wall of the cyclone body. A nozzle is connected through the lower part of the inner wall of the annular tube, and a water pipe is connected through the upper part of the inner wall of the annular tube. The water pipe is connected through the upper part of the inner wall of the cyclone body.
[0012] Preferably, the filtration mechanism includes: a filter screen, a brush plate, a ring cover, an air jet pipe, a baffle, a sealing ring, and an air supply pipe. The filter screen is connected to the lower part of the inner wall of the inner cylinder. The filter screen is sleeved on the outside of the rotating shaft, and the bottom plate of the filter screen abuts against the brush plate. The brush plate is bolted to the outside of the rotating shaft.
[0013] Preferably, an annular cover is connected to the outer side of the rotating shaft near the top of the filter screen, and an air jet pipe is connected through the inner wall of the annular cover. The air jet pipe is disposed on the upper surface of the filter screen, and a through hole for air jet is opened on the lower part of the inner wall of the air jet pipe.
[0014] Preferably, the upper surface of the ring cover abuts against a baffle, the baffle is connected to the inner wall of the inner cylinder by a bracket, and the bottom plate of the baffle is connected to a sealing ring, the sealing ring abuts against the inner wall of the ring cover and the outer side of the rotating shaft.
[0015] Preferably, a gas supply pipe is connected through the baffle and the sealing ring, and the gas supply pipe is connected to the inner wall of the inner cylinder.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: The cyclone separator with a stirring and mixing structure, by starting a pneumatic motor to drive the long and short scrapers to rotate, scrapes off the material from the inner wall of the cyclone separator body and the outer wall of the inner cylinder. After stirring, the material is sent out by an auger, thus ensuring uniform stirring within the cyclone separator with the stirring and mixing structure. Furthermore, the cyclone separator with the stirring and mixing structure filters the air discharged from the inner cylinder through a filter screen. Simultaneously, the rotating shaft drives the jet pipe to rotate and spray air, blowing off the material clogged by the filter screen, which is then brushed off by the brush plate, thus preventing dust discharge from the cyclone separator with the stirring and mixing structure. The specific details are as follows:
[0017] 1. By connecting the water pipe to the water pump, the water will be evenly distributed from the nozzle. The pneumatic motor is started to drive the rotating shaft. The rotating shaft drives the long scraper and the short scraper to scrape the material off the inner wall of the cyclone body and the outer wall of the inner cylinder, preventing the material from adhering to the inner wall of the cyclone body and the outer wall of the inner cylinder, thereby allowing the cyclone with the stirring and mixing structure to stir evenly.
[0018] 2. The air discharged from the inner cylinder is filtered through the filter screen, and air is circulated through the air supply pipe. The gas is sprayed out from the jet pipe, blowing off the material that is blocked by the filter screen. At the same time, the rotating shaft drives the brush plate to brush off the material attached to the bottom of the filter screen, thereby allowing the dust to be discharged from the cyclone with the stirring and mixing structure. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the three-dimensional cross-sectional structure of the cyclone tube body of this utility model;
[0020] Figure 2 This is a three-dimensional structural diagram of the cyclone tube body of this utility model;
[0021] Figure 3 This is a schematic diagram of the main cross-sectional structure of the cyclone tube body of this utility model;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the brush plate of this utility model;
[0023] Figure 5 This is a schematic diagram of the three-dimensional cross-sectional structure of the jet pipe of this utility model;
[0024] Figure 6 This is an enlarged view of the structure of part A of this utility model.
[0025] In the diagram: 1. Cyclone body; 2. Feed pipe; 3. Inner cylinder; 4. Mixing mechanism; 401. Pneumatic motor; 402. Rotating shaft; 403. Screwdriver; 404. Baffle bar; 405. Long scraper; 406. Connecting rod; 407. Short scraper; 408. Annular pipe; 409. Nozzle; 410. Water pipe; 411. Air inlet pipe; 5. Filtration mechanism; 501. Filter screen; 502. Brush plate; 503. Ring cover; 504. Jet pipe; 505. Baffle; 506. Sealing ring; 507. Air delivery pipe. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-6 This utility model provides a technical solution: a cyclone drum with a stirring and mixing structure, comprising: a cyclone drum body 1, a feed pipe 2, an inner cylinder 3, and a mixing mechanism 4; the feed pipe 2 is connected to the front of the cyclone drum body 1, and the inner cylinder 3 is connected through the upper part of the inner wall of the cyclone drum body 1, and the mixing mechanism 4 and the filtering mechanism 5 are arranged inside the inner cylinder 3; the mixing mechanism 4 includes: a pneumatic motor 401, a rotating shaft 402, an auger 403, a baffle rod 404, a long scraper 405, a connecting rod 406, a short scraper 407, an annular pipe 408, a nozzle 409, a water pipe 410, and an air inlet pipe 411; the pneumatic motor 401 is connected to the inner wall of the inner cylinder 3 by a bracket, the air inlet end of the pneumatic motor 401 is connected to the air inlet pipe 411, the air inlet pipe 411 is connected to the inner wall of the inner cylinder 3, and the output end of the pneumatic motor 401 is connected to the inner wall of the inner cylinder 3 by a coupling. A rotating shaft 402 is connected to the shaft. The lower end of the rotating shaft 402 is connected to an auger 403. The auger 403 is rotatably connected to the inner wall of the cyclone body 1 via a bracket. A turbulence rod 404 is connected to the outer side of the rotating shaft 402. The other end of the turbulence rod 404 is connected to a long scraper 405. The long scraper 405 abuts against the inner wall of the cyclone body 1. A connecting rod 406 is connected to the side of the long scraper 405 near the rotating shaft 402. The other end of the connecting rod 406 is connected to a short scraper 407. The short scraper 407 abuts against the outer side of the inner cylinder 3. An annular pipe 408 is bolted to the outer side of the inner cylinder 3 near the upper part of the inner wall of the cyclone body 1. A nozzle 409 is connected through the lower part of the inner wall of the annular pipe 408. A water pipe 410 is connected through the upper part of the inner wall of the annular pipe 408. The water pipe 410 is connected through the upper part of the inner wall of the cyclone body 1.
[0028] In practice, the water pipe 410 is connected to the water pump, water enters the annular pipe 408 and is then sprayed out from the nozzle 409, spreading evenly. Air is circulated through the air inlet pipe 411, and the pneumatic motor 401 is started to drive the rotating shaft 402 and the auger 403 to rotate. The rotating shaft 402 uses the baffle rod 404 to drive the long scraper 405 and the short scraper 407 to rotate, scraping off the material on the inner wall of the cyclone body 1 and the outer wall of the inner cylinder 3. After being stirred, the material is sent out by the auger 403, preventing the material from adhering to the inner wall of the cyclone body 1 and the outer wall of the inner cylinder 3, so that the cyclone with the stirring and mixing structure can be stirred evenly.
[0029] See Figure 1 , Figure 2 and Figures 4-6It is known that the filtration mechanism 5 includes: a filter screen 501, a brush plate 502, a ring cover 503, an air jet pipe 504, a baffle 505, a sealing ring 506, and an air supply pipe 507. The filter screen 501 is connected to the lower part of the inner wall of the inner cylinder 3. The filter screen 501 is sleeved on the outside of the rotating shaft 402, and the bottom plate of the filter screen 501 abuts against the brush plate 502. The brush plate 502 is bolted to the outside of the rotating shaft 402. The ring cover 503 is connected to the outside of the rotating shaft 402 near the top of the filter screen 501. A through-hole is connected to the inner wall of the ring cover 503. A jet pipe 504 is disposed on the upper surface of the filter screen 501, and a through hole for jetting is provided on the lower inner wall of the jet pipe 504. A baffle 505 is abutted on the upper surface of the ring cover 503. The baffle 505 is connected to the inner wall of the inner cylinder 3 by a bracket, and a sealing ring 506 is connected to the bottom plate of the baffle 505. The sealing ring 506 abuts against the inner wall of the ring cover 503 and the outer side of the rotating shaft 402. An air supply pipe 507 is connected through the baffle 505 and the sealing ring 506. The air supply pipe 507 is connected to the inner wall of the inner cylinder 3.
[0030] In practice, the filter screen 501 filters the air discharged from the inner cylinder 3 and vents the air supply pipe 507. The gas enters the ring cover 503 and is sprayed out from the through hole at the bottom of the jet pipe 504, blowing off the material blocked by the filter screen 501. At the same time, the rotating shaft 402 drives the brush plate 502 to brush off the material attached to the bottom of the filter screen 501, so that the dust is discharged from the cyclone with the stirring and mixing structure.
[0031] In summary: When using this type of cyclone separator with a mixing structure, firstly, the water pipe 410 is connected to the water pump, and the air inlet pipe 411 and the air delivery pipe 507 are connected to the blower. The material is fed into the cyclone separator body 1 from the feed pipe 2 using the blower. The material and the cyclone separator body 1 undergo centrifugal mixing inside the cyclone separator body 1. At the same time, the pneumatic motor 401 drives the rotating shaft 402, the baffle rod 404, the long scraper 405, the connecting rod 406, and the short scraper 407 to rotate, mixing the material while simultaneously stirring and mixing the inner wall of the cyclone separator body 1 and the inner cylinder 3. The material on the outer wall is scraped off, and the mixed material is discharged from the bottom of the cyclone body 1 by the auger 403. The air is discharged from the inner cylinder 3 after being filtered by the filter screen 501. While the rotating shaft 402 is rotating, it drives the jet pipe 504 to rotate, using gas to blow off the material that is blocked by the filter screen 501. At the same time, the rotating shaft 402 drives the brush plate 502 to brush off the material attached to the bottom of the filter screen 501, preventing the filter screen 501 from being blocked and affecting the air discharge. The contents not described in detail in this description belong to the prior art known to those skilled in the art.
[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A cyclone separator with a stirring and mixing structure, comprising: The cyclone body (1), feed pipe (2), inner cylinder (3) and mixing mechanism (4) are characterized in that; The front part of the cyclone body (1) is connected to the feed pipe (2), and the inner cylinder (3) is connected through the upper part of the inner wall of the cyclone body (1). The inner cylinder (3) is provided with a mixing mechanism (4) and a filtering mechanism (5). The mixing mechanism (4) includes: a pneumatic motor (401), a rotating shaft (402), an auger (403), a baffle rod (404), a long scraper (405), a connecting rod (406), a short scraper (407), an annular pipe (408), a nozzle (409), a water pipe (410), and an air inlet pipe (411). The pneumatic motor (401) is connected to the inner wall of the inner cylinder (3) by a bracket. The air inlet end of the pneumatic motor (401) is connected to the air inlet pipe (411). The air inlet pipe (411) is connected to the inner wall of the inner cylinder (3). The output end of the pneumatic motor (401) is connected to the rotating shaft (402) by a coupling. The lower end of the rotating shaft (402) is connected to the auger (403). The auger (403) is rotatably connected to the inner wall of the cyclone body (1) by a bracket.
2. The cyclone separator with a stirring and mixing structure according to claim 1, characterized in that: A turbulence rod (404) is connected to the outside of the rotating shaft (402), and a long scraper (405) is connected to the other end of the turbulence rod (404). The long scraper (405) abuts against the inner wall of the cyclone body (1).
3. A cyclone separator with a stirring and mixing structure according to claim 2, characterized in that: The long scraper (405) is connected to a connecting rod (406) on one side near the rotating shaft (402), and a short scraper (407) is connected to the other end of the connecting rod (406). The short scraper (407) abuts against the outside of the inner cylinder (3).
4. A cyclone separator with a stirring and mixing structure according to claim 1, characterized in that: An annular pipe (408) is bolted to the outer side of the inner cylinder (3) near the inner wall of the cyclone body (1). A nozzle (409) is connected through the lower part of the inner wall of the annular pipe (408), and a water pipe (410) is connected through the upper part of the inner wall of the annular pipe (408). The water pipe (410) is connected through the upper part of the inner wall of the cyclone body (1).
5. A cyclone separator with a stirring and mixing structure according to claim 1, characterized in that: The filtering mechanism (5) includes: a filter screen (501), a brush plate (502), a ring cover (503), an air jet pipe (504), a baffle (505), a sealing ring (506), and an air supply pipe (507). The filter screen (501) is connected to the lower part of the inner wall of the inner cylinder (3). The filter screen (501) is sleeved on the outside of the rotating shaft (402), and the bottom plate of the filter screen (501) abuts against the brush plate (502). The brush plate (502) is connected to the outside of the rotating shaft (402) by bolts.
6. A cyclone separator with a stirring and mixing structure according to claim 5, characterized in that: A ring cover (503) is connected to the outer side of the rotating shaft (402) near the filter screen (501). An air jet pipe (504) is connected through the inner wall of the ring cover (503). The air jet pipe (504) is located on the upper surface of the filter screen (501), and a through hole for air jet is opened at the bottom of the inner wall of the air jet pipe (504).
7. A cyclone separator with a stirring and mixing structure according to claim 6, characterized in that: The upper surface of the ring cover (503) abuts against a baffle (505), which is connected to the inner wall of the inner cylinder (3) by a bracket, and the bottom plate of the baffle (505) is connected to a sealing ring (506), which abuts against the inner wall of the ring cover (503) and the outer side of the rotating shaft (402).
8. A cyclone separator with a stirring and mixing structure according to claim 7, characterized in that: An air supply pipe (507) is connected through the baffle (505) and the sealing ring (506), and the air supply pipe (507) is connected to the inner wall of the inner cylinder (3).
Citation Information
Patent Citations
Cyclone stirring device for mixing materials
CN202921224U