Online crushing and recycling device for gypsum plaster board waste

Abstract

The utility model discloses a gypsum plaster board waste on-line smashing and recycling device which comprises an installation bottom plate, a feeding barrel body and a smashing barrel body, a first servo motor is arranged on the top of a cover body of the feeding barrel body, and the output end of the first servo motor extends into a transmission box body on the inner side of the cover body and is provided with a driving wheel. A first crushing roller shaft, a second crushing roller shaft and a third crushing roller shaft are evenly arranged in the feeding barrel, a second servo motor is arranged at one end of the crushing barrel, and a driving shaft of the second servo motor extends into a feeding cavity of the crushing barrel and is connected with a feeding rod. According to the utility model, the servo motor I drives the gear and the crushing roll shaft, so that efficient crushing of the gypsum plaster board waste is realized. And the gears are connected with the crushing roll shafts in a one-to-one correspondence manner, so that the stability and continuity of the crushing process are ensured, and the waste treatment efficiency is remarkably improved. Due to the design of the spiral blades and the grinding disc in the crushing barrel, waste particles are further refined, and the crushing effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of gypsum board waste recycling technology, specifically an online crushing and recycling device for paper-faced gypsum board waste. Background Technology

[0002] In the construction industry, paper-faced gypsum board is a commonly used building material, generating a large amount of waste during its production and use. With the rapid development of the construction industry, the amount of paper-faced gypsum board waste is also increasing, making the efficient and environmentally friendly disposal of this waste an urgent problem to be solved.

[0003] Currently, the main methods for treating waste paper-faced gypsum board include landfill, incineration, and recycling. Landfill not only occupies a large amount of land resources but may also pollute the soil and groundwater; incineration produces a large amount of waste gas and residue, causing secondary pollution to the environment. While recycling is a more environmentally friendly method, existing recycling facilities have many problems in practical applications.

[0004] Existing waste recycling equipment for gypsum board paperboard performs poorly in terms of waste processing efficiency. Some devices employ simple crushing methods, resulting in an unstable and discontinuous crushing process, leading to slow waste processing speeds that cannot meet the demands of large-scale production. Furthermore, uneven stress on the waste during crushing easily leads to incomplete crushing, requiring secondary processing and increasing costs and time. Existing equipment also has shortcomings in terms of pulverization effectiveness. Some devices have poorly designed pulverizing components that fail to refine waste particles to the desired degree, affecting the recycling rate. Simultaneously, material accumulation and blockages are prone to occur during transportation, impacting the normal operation of the equipment. Utility Model Content

[0005] The purpose of this invention is to provide an online crushing and recycling device for waste paper-faced gypsum board, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an online crushing and recycling device for waste paper-faced gypsum board, comprising a mounting base plate, a feeding barrel, and a crushing cylinder. The feeding barrel is provided on the top of the mounting base plate via a support column one, and the crushing cylinder is provided on the top of the mounting base plate on one side of the feeding barrel via a support column two. One end of the crushing cylinder extends to a position below the output end of the feeding barrel.

[0007] The top of the cover of the feeding barrel is equipped with a servo motor, and the output end of the servo motor extends into the transmission box inside the cover and is equipped with a drive wheel. Gear 1, gear 2 and gear 3 are evenly arranged on the outer side of the drive wheel, and the inner wall of the transmission box is provided with annular tooth grooves. Crushing roller shaft 1, crushing roller shaft 2 and crushing roller shaft 3 are evenly arranged inside the feeding barrel, and the connecting shafts of crushing roller shaft 1, crushing roller shaft 2 and crushing roller shaft 3 are respectively connected to gear 1, gear 2 and gear 3 one by one.

[0008] A servo motor is installed at one end of the crushing cylinder, and the drive shaft of the servo motor extends into the feeding chamber of the crushing cylinder and is connected to a feeding rod. Spiral blades are evenly arranged on the outer side of the feeding rod, and grinding discs are installed on the inner wall of the feeding chamber between adjacent spiral blades. A discharge chamber is also provided inside the crushing cylinder below the feeding chamber. A strip groove is provided between the discharge chamber and the feeding chamber, and a screening screen is installed on the inner side of the strip groove.

[0009] Preferably, a discharge port is provided at one end of the bottom of the crushing cylinder, and the discharge port is connected to the material discharge chamber.

[0010] Preferably, the other end of the bottom of the crushing cylinder is provided with a discharge port two, and the discharge port two is connected to the feeding chamber.

[0011] Preferably, the sidewalls of the first, second and third crushing rollers are all uniformly provided with crushing teeth, and the crushing teeth of the first, second and third crushing rollers are arranged in an alternating manner.

[0012] Preferably, the surface of the grinding disc is uniformly provided with grinding protrusions, the volume of which is smaller than the volume of the crushing teeth of crushing roller shaft one, crushing roller shaft two, and crushing roller shaft three.

[0013] Preferably, the grinding disc has a semi-circular structure and is located at the upper part of the feeding chamber, while the strip groove is located at the lower part of the feeding chamber.

[0014] Preferably, a feed inlet is also provided on the top of the cover on one side of the servo motor.

[0015] Preferably, the crushing cylinder is inclined, and the first discharge port is located at the lower end of the crushing cylinder, while the second discharge port is located at the upper end of the crushing cylinder.

[0016] This utility model relates to an online crushing and recycling device for waste paper-faced gypsum board, which has significant technical advantages and positive effects compared with the prior art, specifically reflected in the following aspects:

[0017] 1. Improve waste treatment efficiency:

[0018] This device achieves efficient crushing of paper-faced gypsum board waste through a servo motor driving gears and crushing rollers. The one-to-one connection between the gears and the crushing rollers ensures the stability and continuity of the crushing process, significantly improving the waste processing efficiency.

[0019] The spiral blades and grinding discs inside the crushing cylinder further refine the waste particles, improve the crushing effect, and reduce the need for secondary processing.

[0020] 2. Achieve uniform force and fine grinding of waste materials:

[0021] The crushing teeth on the crushing roller are arranged in an alternating pattern, which ensures that the waste material is subjected to uniform force during the crushing process, avoiding the problem of incomplete crushing caused by uneven force.

[0022] The grinding protrusions on the surface of the grinding disc are smaller than the crushing teeth, enabling fine grinding of waste materials during the feeding process to ensure the uniformity and fineness of the waste particles.

[0023] 3. Optimize material conveying and screening effects:

[0024] The design of the spiral blades ensures that the material is propelled evenly within the feeding chamber, preventing material accumulation and blockage.

[0025] The combination of the strip groove and the screening screen effectively separates waste particles of different sizes, ensuring that the discharge port one discharges fine particles that meet the requirements, while the discharge port two is used to discharge larger particles for further processing.

[0026] 4. Saves energy and reduces maintenance costs:

[0027] Through reasonable structural design and precise control of servo motors, this device reduces energy consumption while ensuring efficient waste processing.

[0028] The simple transmission system and modular design facilitate equipment maintenance and replacement, reducing maintenance costs and downtime.

[0029] 5. Improve environmental performance and resource utilization:

[0030] This device can shred and recycle paper-faced gypsum board waste online, reducing waste accumulation and environmental pollution.

[0031] The efficient crushing and screening system improves the recycling rate of waste materials, which is in line with the environmental protection concept of resource recycling.

[0032] 6. Compact structure and flexible installation:

[0033] The device has a compact overall design and a small footprint, making it suitable for direct installation and use on production lines.

[0034] The tilted design of the crushing cylinder and the optimized position of the discharge port allow the material to flow naturally under gravity, simplifying the material conveying process.

[0035] 7. Highly adaptable and widely applicable:

[0036] This device is not only suitable for crushing and recycling waste paper-faced gypsum board, but the design of the crushing roller and grinding disc can also be adjusted as needed to process other types of waste, making it widely applicable.

[0037] In summary, this utility model, through innovative design and technical means, effectively solves the problems of low waste treatment efficiency, uneven stress, and poor screening effect in the prior art, significantly improves the overall performance of waste treatment, and has good economic and social benefits. Attached Figure Description

[0038] Figure 1 This is a schematic diagram of the overall internal structure of this utility model;

[0039] Figure 2 This is a schematic diagram of the internal structure of the crushing cylinder of this utility model;

[0040] Figure 3 This is a schematic diagram of the main structure of the feed barrel of this utility model;

[0041] Figure 4 This is a schematic diagram of the internal structure of the transmission box of this utility model;

[0042] Figure 5 This is a schematic diagram of the crushing roller structure of this utility model;

[0043] In the diagram: 1. Mounting base plate; 2. Crushing cylinder; 3. Discharge port one; 4. Support column one; 5. Feeding barrel; 6. Cover; 7. Servo motor one; 8. Feeding rod; 9. Grinding disc; 10. Discharge chamber; 11. Strip groove; 12. Feeding chamber; 13. Support column two; 14. Discharge port two; 15. Servo motor two; 16. Spiral blade; 17. Gear one; 18. Annular toothed groove; 19. Gear two; 20. Drive wheel; 21. Gear three; 22. Crushing roller shaft one; 23. Crushing roller shaft two; 24. Crushing roller shaft three; 25. Transmission box; 26. Screening screen. Detailed Implementation

[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0045] Please see Figure 1-5 An embodiment of this utility model provides an online crushing and recycling device for waste paper-faced gypsum board, including a mounting base plate 1, a feeding barrel 5, and a crushing cylinder 2. The feeding barrel 5 is provided on the top of the mounting base plate 1 through a support column 4, and the crushing cylinder 2 is provided on the top of the mounting base plate 1 on one side of the feeding barrel 5 through a support column 2 13. One end of the crushing cylinder 2 extends to the position below the output end of the feeding barrel 5.

[0046] A servo motor 7 is installed on the top of the cover 6 of the feed barrel 5, and a feed port is also provided on the top of the cover 6 on one side of the servo motor 7.

[0047] Mounting base plate 1: As the basic support structure of the entire device, mounting base plate 1 is made of high-strength steel to ensure the stability and durability of the device.

[0048] Feeding hopper 5: Installed on top of mounting base plate 1 and fixed by support column 4. Feeding hopper 5 is used to receive waste paper-faced gypsum board to be processed.

[0049] Crushing cylinder 2: Installed on top of mounting base plate 1 and fixed by support column 2 13, with one end of crushing cylinder 2 extending to the position below the output end of feed barrel 5, used for crushing waste materials.

[0050] The crushing cylinder 2 has a feed inlet at one end and a discharge outlet at the other end. The discharge outlet is located below the output end of the feed cylinder 5 to ensure that waste materials can smoothly enter the crushing cylinder 2.

[0051] The output end of the servo motor 7 extends into the transmission box 25 inside the cover 6 and is equipped with a drive wheel 20. Gears 17, 19 and 21 are evenly arranged on the outer side of the drive wheel 20. The inner wall of the transmission box 25 is provided with annular tooth grooves 18. Crushing roller shafts 22, 23 and 34 are evenly arranged inside the feed barrel 5. The connecting shafts of crushing roller shafts 22, 23 and 3 are respectively connected to gears 17, 19 and 21.

[0052] The side walls of crushing roller shaft 1 22, crushing roller shaft 23 and crushing roller shaft 3 24 are all uniformly provided with crushing teeth, and the crushing teeth of crushing roller shaft 1 22, crushing roller shaft 23 and crushing roller shaft 3 24 are arranged alternately.

[0053] The transmission box 25 is located inside the cover 6, forming a closed transmission space. It is made of aluminum alloy, which is lightweight and wear-resistant.

[0054] The drive wheel 20 is installed at the output end of the servo motor 7 and extends into the transmission housing 25. The surface is provided with a gear structure.

[0055] The inner wall of the transmission box 25 is provided with an annular toothed groove 18, which meshes with gear 17, gear 29 and gear 3 21 to ensure smooth transmission.

[0056] The inside of the feed barrel 5 is evenly equipped with three crushing rollers, namely crushing roller 1 22, crushing roller 2 23 and crushing roller 3 24, which are made of high carbon steel and have been heat-treated and hardened.

[0057] Each crushing roller shaft is connected to gear 17, gear 29 and gear 321 respectively to ensure synchronous rotation.

[0058] The side walls of crushing roller shaft 1 22, crushing roller shaft 23 and crushing roller shaft 3 24 are uniformly provided with crushing teeth. The crushing teeth are 20mm high and 15mm apart, and are staggered to achieve a high-efficiency crushing effect.

[0059] A servo motor 2 is provided at one end of the crushing cylinder 2, and the drive shaft of the servo motor 2 extends into the feeding chamber 12 of the crushing cylinder 2 and is connected to a feeding rod 8. Spiral blades 16 are evenly arranged on the outer side of the feeding rod 8, and grinding discs 9 are provided on the inner wall of the feeding chamber 12 between adjacent spiral blades 16.

[0060] The surface of the grinding disc 9 is uniformly provided with grinding protrusions, the volume of which is smaller than the volume of the crushing teeth of the first crushing roller shaft 22, the second crushing roller shaft 23, and the third crushing roller shaft 24.

[0061] The grinding disc 9 has a semi-circular structure and is located at the upper part of the feeding chamber 12, while the strip groove 11 is located at the lower part of the feeding chamber 12.

[0062] The crushing cylinder 2 is the core component of this invention. It is made of high-strength stainless steel to ensure sufficient wear resistance and impact resistance during the crushing process. A servo motor 15 is installed at one end of the crushing cylinder 2. The servo motor 15 adopts a high-precision servo control system, which can provide stable power output.

[0063] The drive shaft of servo motor 15 extends into the feeding chamber 12 of the crushing cylinder 2 through a sealing device and is connected to the feeding rod 8. The feeding rod 8 is made of wear-resistant alloy steel, and spiral blades 16 are evenly arranged on its outer side. The spiral blades 16 are arranged in a spiral shape, and the spacing between adjacent spiral blades 16 is 5 mm to ensure that the material can be evenly distributed during the feeding process.

[0064] Grinding discs 9 are provided on the inner wall of the feeding chamber 12 between adjacent spiral blades 16. The grinding discs 9 are made of high-hardness alloy and have grinding protrusions evenly distributed on their surface. The volume of the grinding protrusions is designed to be smaller than the volume of the crushing teeth of crushing roller shaft 1 22, crushing roller shaft 23, and crushing roller shaft 3 24 to ensure that the material is not over-crushed during the grinding process.

[0065] The grinding disc 9 has a semi-circular structure and is located at the top inside the feeding chamber 12. The advantage of this design is that after the material enters the feeding chamber 12, it undergoes preliminary grinding by the grinding disc 9, which improves the crushing efficiency.

[0066] The strip-shaped slot 11 is located at the lower part of the feeding chamber 12, with a width of 10 mm and a depth of 5 mm. The function of the strip-shaped slot 11 is to guide the ground material smoothly into the discharge chamber 10.

[0067] The crushing cylinder 2 below the feeding chamber 12 is also provided with a discharge chamber 10. A strip groove 11 is provided between the discharge chamber 10 and the feeding chamber 12. A screening screen 26 is installed on the inner side of the strip groove 11.

[0068] The bottom end of the crushing cylinder 2 is provided with a discharge port 3, and the discharge port 3 is connected to the material discharge chamber 10.

[0069] The other end of the bottom of the crushing cylinder 2 is provided with a discharge port 2 14, and the discharge port 2 14 is connected to the feeding chamber 12.

[0070] The crushing cylinder 2 is inclined, and the discharge port 1 3 is located at the lower end of the crushing cylinder 2, while the discharge port 2 14 is located at the upper end of the crushing cylinder 2.

[0071] The crushing cylinder 2 is tilted to ensure that the material can flow smoothly under the action of gravity.

[0072] The feeding chamber 12 is located above the crushing cylinder 2, and the crushing cylinder 2 below it has a discharge chamber 10. The feeding chamber 12 and the discharge chamber 10 are connected by a strip-shaped groove 11. A screening screen 26 is installed on the inner side of the strip-shaped groove 11. The function of the screening screen 26 is to screen the ground material. The qualified material enters the discharge chamber 10 and is discharged, while the unqualified material continues to be conveyed forward and ground inside the feeding chamber 12.

[0073] The bottom of the crushing cylinder 2 is provided with a discharge port 3, which is connected to the material discharge chamber 10. The discharge port 3 is mainly used to discharge the fine particles after crushing and screening. The other end of the bottom of the crushing cylinder 2 is provided with a discharge port 14, which is connected to the feeding chamber 12. The discharge port 14 is mainly used to discharge larger particles that have not met the crushing requirements, so as to carry out secondary crushing or recycling.

[0074] The crushing cylinder 2 is inclined, with discharge port 1 3 located at the lower end of the crushing cylinder 2 and discharge port 2 14 located at the upper end of the crushing cylinder 2. This design utilizes gravity to allow fine particles of material to be discharged smoothly through discharge port 1 3, while larger particles are discharged through discharge port 2 14, thereby achieving material classification.

[0075] When this application embodiment is used,

[0076] Waste feeding:

[0077] The waste paper-faced gypsum board to be processed enters the feed tank 5 through the feed port on the top of the cover 6. The feed tank 5 is fixed by the support column 4 on the mounting base plate 1 to ensure stable reception of waste.

[0078] Primary breakage:

[0079] Servo motor 7 is started, and its output drives the drive wheel 20 inside the transmission housing 25 to rotate. As the drive wheel 20 rotates, gears 17, 19, and 21 on its outer side mesh with the annular toothed groove 18 on the inner wall of the transmission housing 25, thereby driving the crushing roller shafts 22, 23, and 24, which are connected to gears 17, 19, and 21 respectively, to rotate synchronously. Because the crushing teeth on the side walls of the three crushing roller shafts are staggered, the waste gypsum board is subjected to the squeezing and shearing action of the crushing roller shafts within the feed hopper 5, and is initially crushed into larger particles.

[0080] Waste material is conveyed to the crushing cylinder:

[0081] The waste material, after primary crushing, falls from the output end of the feed hopper 5 and enters the feed inlet of the crushing cylinder 2 located below it. The crushing cylinder 2 is fixed to the mounting base plate 1 by the support column 13.

[0082] Feeding and grinding:

[0083] Servo motor 2 (15) is started, and its drive shaft drives the feeding rod 8 to rotate. The spiral blades 16 on the outer side of the feeding rod 8 rotate accordingly, propelling the waste material entering the feeding chamber 12 forward. During this process, the waste material passes over the grinding disc 9 located above the inner wall of the feeding chamber 12, between adjacent spiral blades 16. The grinding protrusions on the surface of the grinding disc 9 further grind the waste material. Since the volume of the grinding protrusions is smaller than the volume of the crushing teeth on the crushing roller shaft, it can finely grind the waste material, further refining the waste particles.

[0084] Screening and grading discharge:

[0085] The ground waste continues to be propelled forward by the spiral blades 16 within the feeding chamber 12. When it reaches the strip-shaped slot 11 below the feeding chamber 12, the fine particles that meet the aperture requirements of the screening mesh 26 will fall into the discharge chamber 10 through the strip-shaped slot 11. Due to the inclined setting of the crushing cylinder 2, these fine particles are discharged from the discharge port 3 located at the lower end of the crushing cylinder 2 under the action of gravity. The larger particles that do not pass through the screening mesh 26 and do not meet the requirements continue to be conveyed forward by the spiral blades 16 within the feeding chamber 12, and are ground again by the grinding disc 9 until they meet the requirements and fall into the discharge chamber 10 through the strip-shaped slot 11 or are discharged from the discharge port 14 located at the upper end of the crushing cylinder 2 for secondary crushing or recycling.

[0086] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0087] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0088] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0089] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An online crushing and recycling device for waste paper-faced gypsum board, comprising a mounting base plate (1), a feeding barrel (5), and a crushing cylinder (2), characterized in that: The top of the mounting base plate (1) is provided with a feeding barrel (5) through a support column (4), and the top of the mounting base plate (1) on one side of the feeding barrel (5) is provided with a crushing cylinder (2) through a support column (13). One end of the crushing cylinder (2) extends to the position below the output end of the feeding barrel (5). The top of the cover (6) of the feed barrel (5) is provided with a servo motor (7), and the output end of the servo motor (7) extends into the transmission box (25) inside the cover (6) and is provided with a drive wheel (20). Gears (17), (19) and (21) are evenly arranged on the outer side of the drive wheel (20), and an annular tooth groove (18) is provided on the inner wall of the transmission box (25). Crushing roller shafts (22), (23) and (24) are evenly arranged inside the feed barrel (5), and the connecting shafts of crushing roller shafts (22), (23) and (24) are respectively connected to gears (17), (19) and (21). One end of the crushing cylinder (2) is provided with a servo motor (15), and the drive shaft of the servo motor (15) extends into the feeding chamber (12) of the crushing cylinder (2) and is connected to a feeding rod (8). Spiral blades (16) are evenly arranged on the outer side of the feeding rod (8). Grinding discs (9) are provided on the inner wall of the feeding chamber (12) between adjacent spiral blades (16). A discharge chamber (10) is also provided inside the crushing cylinder (2) below the feeding chamber (12). A strip groove (11) is provided between the discharge chamber (10) and the feeding chamber (12). A screening screen (26) is installed on the inner side of the strip groove (11).

2. The online crushing and recycling device for waste paper-faced gypsum board according to claim 1, characterized in that: The bottom end of the crushing cylinder (2) is provided with a discharge port (3), and the discharge port (3) is connected to the material discharge chamber (10).

3. The online crushing and recycling device for waste paper-faced gypsum board according to claim 1, characterized in that: The other end of the bottom of the crushing cylinder (2) is provided with a discharge port two (14), and the discharge port two (14) is connected to the feeding chamber (12).

4. The online crushing and recycling device for waste paper-faced gypsum board according to claim 1, characterized in that: The sidewalls of the first crushing roller shaft (22), the second crushing roller shaft (23), and the third crushing roller shaft (24) are all uniformly provided with crushing teeth, and the crushing teeth of the first crushing roller shaft (22), the second crushing roller shaft (23), and the third crushing roller shaft (24) are arranged alternately.

5. The online crushing and recycling device for waste paper-faced gypsum board according to claim 1, characterized in that: The surface of the grinding disc (9) is uniformly provided with grinding protrusions, the volume of which is smaller than the volume of the crushing teeth of the first crushing roller shaft (22), the second crushing roller shaft (23) and the third crushing roller shaft (24).

6. The online crushing and recycling device for waste paper-faced gypsum board according to claim 1, characterized in that: The grinding disc (9) has a semi-circular structure and is located at the upper position inside the feeding chamber (12), while the strip groove (11) is located at the lower position inside the feeding chamber (12).

7. The online crushing and recycling device for waste paper-faced gypsum board according to claim 1, characterized in that: The top of the cover (6) on one side of the servo motor (7) is also provided with a feed port.

8. The online crushing and recycling device for waste paper-faced gypsum board according to claim 2, characterized in that: The crushing cylinder (2) is inclined, and the first discharge port (3) is located at the lower end of the crushing cylinder (2), while the second discharge port (14) is located at the upper end of the crushing cylinder (2).

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