Adjustable row brush device for high-speed steel brushing machine

Abstract

The utility model discloses an adjustable row brush device for a high-speed steel brushing machine, which comprises a base, a door-shaped frame is arranged on one side of the top end of the base, first side supporting frames are arranged on two sides of the top end of the door-shaped frame, a first lower steel brush roller is rotatably arranged on the inner wall between the first side supporting frames, a first upper steel brush roller is arranged above the first lower steel brush roller, and a second upper steel brush roller is arranged above the first upper steel brush roller. A first lifting seat is slidably connected to the upper end of the interior of the first side supporting frame, a first lifting air cylinder is installed at the top end of the first side supporting frame, and the bottom end of the first lifting air cylinder extends to the inner side of the first side supporting frame and is connected with the top end of the first lifting seat; second side supporting frames are installed on the two sides of the top end of the movable base, and a second lower steel brush roller is rotationally installed on the inner wall between the second side supporting frames. According to the utility model, not only is the application range of the row brush device improved, but also the convenience of the row brush device in use is improved, and the steel brush effect of the steel wire piece is ensured.

Description

Technical Field

[0001] This utility model relates to the field of surface treatment equipment technology, specifically to an adjustable brush assembly device for a high-speed steel brush machine. Background Technology

[0002] In high-speed steel brush machine operation, the brush removal device is a core component, and its performance directly affects the processing efficiency and product quality. Traditional brush removal devices mostly adopt a fixed structure, which leads to problems such as poor adaptability and low processing accuracy when processing workpieces of different materials, thicknesses or surface roughness. In order to improve these issues, it is particularly important to develop an adjustable brush removal device for high-speed steel brush machines.

[0003] A steel brush machine for steel wire surface treatment, as described in reference announcement number CN216800385U, includes a main body, a support plate, and a seventh fixed column mounted on the main body. A support platform is fixedly connected to the outer side of the support plate below the seventh fixed column. Guide rollers, a cleaning mechanism, and an upward-opening tank are sequentially arranged on the support platform along the steel wire conveying direction. The cleaning mechanism and the tank are located on one side of the seventh fixed column. The cleaning mechanism includes two horizontally arranged cleaning rollers, each with a first sponge pad. A steel wire is positioned between the two cleaning rollers. Both cleaning rollers are fixedly connected to a drive mechanism. The device has through holes on both sides of the tank for steel wire to pass through. A second sponge pad is provided in the tank, and a through hole coaxial with the through hole is provided in the second sponge pad. A hinged cover is hinged to the top of the tank. This steel wire surface treatment steel brush machine can apply anti-rust oil to the treated steel wire in a timely manner after the main body cleans the surface of the steel wire. As can be seen from the above, although this device can be used well, it is usually not convenient to adjust the spacing between the roller brush components, and therefore it is not easy to treat the surface of steel wires of different thicknesses with steel brush, which has certain limitations in use. Utility Model Content

[0004] The purpose of this utility model is to provide an adjustable brush assembly device for high-speed steel brush machines, in order to solve the problem that although the device proposed in the background art can be applied well, it is usually not convenient to adjust the spacing between the roller brush components, and thus it is not easy to perform steel brush treatment on the surface of steel wire parts of different thicknesses, which has certain limitations in use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable brush-dispensing device for a high-speed steel brush machine, comprising a base, a portal frame on one side of the top of the base, first side supports mounted on both sides of the top of the portal frame, a first lower steel brush roller rotatably mounted on the inner wall between the first side supports, a first upper steel brush roller above the first lower steel brush roller, a first lifting seat slidably connected to the upper end of the inner side support, the inner wall of the first lifting seat rotatably connected to both ends of the first upper steel brush roller, a first lifting cylinder mounted on the top of the first side support, the bottom end of the first lifting cylinder extending to the inner side of the first side support and connected to the top of the first lifting seat, and the upper end of the base on one side of the portal frame... The system includes a movable base with second side supports mounted on both sides of its top. A second lower steel brush roller is rotatably mounted on the inner wall between the second side supports. A second upper steel brush roller is mounted above the second lower steel brush roller. A second lifting seat is slidably connected to the upper end of the interior of the second side supports. The inner wall of the second lifting seat is rotatably connected to both ends of the second upper steel brush roller. A second lifting cylinder is mounted on the top of the second side supports. The bottom end of the second lifting cylinder extends into the interior of the second side supports and connects to the top of the second lifting seat. A controller is mounted on the top of the base between the portal frame and the movable base. The output terminal of the microcontroller inside the controller is electrically connected to the input terminals of the second lifting cylinder and the first lifting cylinder, respectively.

[0006] Preferably, the base below the movable seat has two strip seats at its top, and the top of the strip seats is equipped with a guide rail. The top of the guide rail is slidably connected to the bottom of the movable seat, so that the movable seat can be moved and positioned.

[0007] Preferably, a second geared motor is installed on the outer wall of a second side support at the position of the second lower steel brush roller, one end of the second geared motor is connected to one end of the second lower steel brush roller, and a first geared motor is installed on the outer wall of a first side support at the position of the first lower steel brush roller, one end of the first geared motor is connected to one end of the first lower steel brush roller. The first geared motor is configured to drive the first lower steel brush roller to rotate.

[0008] Preferably, connecting seats are provided on both sides of the bottom of the movable seat, and a positioning frame is installed on the top of the base on one side of the strip seat. The positioning frame is used to position the telescopic cylinder.

[0009] Preferably, a telescopic cylinder is installed on the outer wall of the positioning frame. The input end of the telescopic cylinder is electrically connected to the output end of the microcontroller inside the controller. One end of the telescopic cylinder is connected to the inner wall of the connecting seat. The telescopic cylinder is used to drive the movable seat to move horizontally.

[0010] Preferably, a first guide roller is rotatably mounted on the outer wall of the first side support on one side of the first upper steel brush roller, and a second guide roller is rotatably mounted on the outer wall of the second side support on one side of the second upper steel brush roller. The arrangement of the first guide roller and the second guide roller is used to guide the steel wire.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the adjustable brush removal device for the high-speed steel brush machine not only improves the applicability of the brush removal device, but also improves the convenience of using the brush removal device, and ensures the brushing effect of the steel wire parts.

[0012] (1) The second lifting seat is driven by the second lifting cylinder to slide up and down on the inner side of the second side support, so that the second lifting seat drives the second upper steel brush roller to rise and fall synchronously, thereby adjusting the distance between the second upper steel brush roller and the second lower steel brush roller. Then, the first lifting seat is driven by the first lifting cylinder to slide up and down on the inner side of the first side support, so that the first lifting seat drives the first upper steel brush roller to rise and fall synchronously, thereby adjusting the distance between the first lower steel brush roller and the first upper steel brush roller. This makes it easier to perform steel brushing operations on steel wire parts of different thicknesses, thereby improving the applicability of the brush removal device.

[0013] (2) The movable seat is driven to move horizontally by the telescopic cylinder through the connecting seat, so that the movable seat slides on the top of the guide rail, so as to adjust the distance between the roller brush component above the movable seat and the roller brush component above the gantry frame as needed, thereby improving the convenience of using the brush removal device.

[0014] (3) By setting the first guide roller, the steel wire is guided between the first lower steel brush roller and the first upper steel brush roller for steel brushing operation. Then, by setting the second guide roller, the steel wire is guided between the second upper steel brush roller and the second lower steel brush roller for secondary steel brushing operation, which makes it easy to perform double steel brushing on the steel wire, thereby ensuring the steel brushing effect of the steel wire. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0017] Figure 3 This utility model Figure 1 Enlarged structural diagram at point B;

[0018] Figure 4 This is a bottom view of the connecting seat structure of this utility model.

[0019] In the diagram: 1. Base; 2. Controller; 3. Gantry frame; 4. First side support; 5. First lower steel brush roller; 6. First upper steel brush roller; 7. First guide roller; 8. Strip seat; 9. Guide rail; 10. Positioning frame; 11. Telescopic cylinder; 12. Movable seat; 1201. Connecting seat; 13. Second side support; 14. Second lower steel brush roller; 15. Second upper steel brush roller; 16. Second guide roller; 17. Second lifting cylinder; 18. Second lifting seat; 19. Second geared motor; 20. First lifting cylinder; 21. First lifting seat; 22. First geared motor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figure 1-4 An embodiment of this utility model provides an adjustable brush-distributing device for a high-speed steel brush machine, including a base 1, a portal frame 3 on one side of the top of the base 1, first side supports 4 on both sides of the top of the portal frame 3, a first lower steel brush roller 5 rotatably mounted on the inner wall between the first side supports 4, a first upper steel brush roller 6 above the first lower steel brush roller 5, a first guide roller 7 rotatably mounted on the outer wall of the first side support 4 on one side of the first upper steel brush roller 6, and a second guide roller 16 rotatably mounted on the outer wall of the second side support 13 on one side of the second upper steel brush roller 15.

[0022] In use, the first guide roller 7 and the second guide roller 16 are set to guide the steel wire parts.

[0023] The upper end of the first side support 4 is slidably connected to the first lifting seat 21. The inner wall of the first lifting seat 21 is rotatably connected to both ends of the first upper steel brush roller 6. The top of the first side support 4 is equipped with a first lifting cylinder 20. The bottom end of the first lifting cylinder 20 extends to the inner side of the first side support 4 and is connected to the top of the first lifting seat 21. A movable seat 12 is provided above the base 1 on one side of the portal frame 3. Two strip seats 8 are provided at the top of the base 1 below the movable seat 12. A guide rail 9 is installed at the top of the strip seats 8. The top of the guide rail 9 is slidably connected to the bottom of the movable seat 12.

[0024] In use, the guide rail 9 is used to move the movable seat 12.

[0025] A second side support 13 is installed on both sides of the top of the movable seat 12. A second lower steel brush roller 14 is rotatably installed on the inner wall between the second side support 13. A second reduction motor 19 is installed on the outer wall of one of the second side support 13 at the position of the second lower steel brush roller 14. One end of the second reduction motor 19 is connected to one end of the second lower steel brush roller 14. A first reduction motor 22 is installed on the outer wall of one of the first side support 4 at the position of the first lower steel brush roller 5. One end of the first reduction motor 22 is connected to one end of the first lower steel brush roller 5.

[0026] In use, the first reduction motor 22 is set to drive the first lower steel brush roller 5 to rotate;

[0027] Connecting seats 1201 are provided on both sides of the bottom of the movable seat 12, and a positioning frame 10 is installed on the top of the base 1 on one side of the strip seat 8.

[0028] In use, the positioning frame 10 is used to position the telescopic cylinder 11.

[0029] A telescopic cylinder 11 is installed on the outer wall of the positioning frame 10. The input end of the telescopic cylinder 11 is electrically connected to the output end of the microcontroller inside the controller 2. One end of the telescopic cylinder 11 is connected to the inner wall of the connecting seat 1201.

[0030] In use, the telescopic cylinder 11 is used to drive the movable seat 12 to move horizontally.

[0031] Above the second lower steel brush roller 14 is a second upper steel brush roller 15. The upper end of the second side support 13 is slidably connected to a second lifting seat 18. The inner wall of the second lifting seat 18 is rotatably connected to both ends of the second upper steel brush roller 15. The top of the second side support 13 is equipped with a second lifting cylinder 17. The bottom end of the second lifting cylinder 17 extends into the interior of the second side support 13 and is connected to the top of the second lifting seat 18. The top of the base 1 between the gantry frame 3 and the movable seat 12 is equipped with a controller 2. The output end of the microcontroller inside the controller 2 is electrically connected to the input end of the second lifting cylinder 17 and the first lifting cylinder 20, respectively.

[0032] In this embodiment, the steel wire is first guided by the first guide roller 7 between the first lower steel brush roller 5 and the first upper steel brush roller 6 for steel brushing. Then, the steel wire is guided by the second guide roller 16 between the second upper steel brush roller 15 and the second lower steel brush roller 14 for secondary steel brushing, thus facilitating double steel brushing. Afterward, the movable seat 12 is driven by the telescopic cylinder 11 via the connecting seat 1201 to slide on top of the guide rail 9, adjusting the distance between the roller brush component above the movable seat 12 and the roller brush component above the gantry frame 3 as needed. Finally, the second lifting cylinder 17 drives the second lifting seat 18 to slide up and down inside the second side support 13, so that the second lifting seat 18 drives the second upper steel brush roller 15 to rise and fall synchronously, thereby adjusting the distance between the second upper steel brush roller 15 and the second lower steel brush roller 14. Then, the first lifting cylinder 20 drives the first lifting seat 21 to slide up and down inside the first side support 4, so that the first lifting seat 21 drives the first upper steel brush roller 6 to rise and fall synchronously, thereby adjusting the distance between the first lower steel brush roller 5 and the first upper steel brush roller 6. This makes it easier to perform steel brushing operations on steel wire parts of different thicknesses, thus completing the use of the brushing device.

Claims

1. An adjustable brush assembly device for a high-speed steel brush machine, characterized in that: The system includes a base (1), a portal frame (3) on one side of the top of the base (1), first side supports (4) on both sides of the top of the portal frame (3), a first lower steel brush roller (5) rotatably mounted on the inner wall between the first side supports (4), a first upper steel brush roller (6) above the first lower steel brush roller (5), a first lifting seat (21) slidably connected to the upper end of the inside of the first side support (4), the inner wall of the first lifting seat (21) rotatably connected to both ends of the first upper steel brush roller (6), a first lifting cylinder (20) mounted on the top of the first side support (4), the bottom end of the first lifting cylinder (20) extending to the inner side of the first side support (4) and connected to the top of the first lifting seat (21), a movable seat (12) above the base (1) on one side of the portal frame (3), and a second side support (4) mounted on both sides of the top of the movable seat (12). A second lower steel brush roller (14) is rotatably mounted on the inner wall between the second side support frame (13). A second upper steel brush roller (15) is provided above the second lower steel brush roller (14). A second lifting seat (18) is slidably connected to the upper end of the interior of the second side support frame (13). The inner wall of the second lifting seat (18) is rotatably connected to both ends of the second upper steel brush roller (15). A second lifting cylinder (17) is installed at the top of the second side support frame (13). The bottom end of the second lifting cylinder (17) extends into the interior of the second side support frame (13) and is connected to the top of the second lifting seat (18). A controller (2) is installed at the top of the base (1) between the portal frame (3) and the movable seat (12). The output end of the single-chip microcomputer inside the controller (2) is electrically connected to the input end of the second lifting cylinder (17) and the first lifting cylinder (20).

2. The adjustable brush assembly device for a high-speed steel brush machine according to claim 1, characterized in that: The base (1) below the movable seat (12) has two strip seats (8) at its top. The top of the strip seats (8) is equipped with a guide rail (9), and the top of the guide rail (9) is slidably connected to the bottom of the movable seat (12).

3. The adjustable brush assembly device for a high-speed steel brush machine according to claim 1, characterized in that: A second geared motor (19) is installed on the outer wall of a second side support (13) at the position of the second lower steel brush roller (14). One end of the second geared motor (19) is connected to one end of the second lower steel brush roller (14). A first geared motor (22) is installed on the outer wall of a first side support (4) at the position of the first lower steel brush roller (5). One end of the first geared motor (22) is connected to one end of the first lower steel brush roller (5).

4. The adjustable brush assembly device for a high-speed steel brush machine according to claim 2, characterized in that: Connecting seats (1201) are provided on both sides of the bottom of the movable seat (12), and a positioning frame (10) is installed on the top of the base (1) on one side of the strip seat (8).

5. The adjustable brush assembly device for a high-speed steel brush machine according to claim 4, characterized in that: A telescopic cylinder (11) is installed on the outer wall of the positioning frame (10). The input end of the telescopic cylinder (11) is electrically connected to the output end of the microcontroller inside the controller (2). One end of the telescopic cylinder (11) is connected to the inner wall of the connecting seat (1201).

6. The adjustable brush assembly device for a high-speed steel brush machine according to claim 1, characterized in that: A first guide roller (7) is rotatably mounted on the outer wall of the first side support (4) on one side of the first upper steel brush roller (6), and a second guide roller (16) is rotatably mounted on the outer wall of the second side support (13) on one side of the second upper steel brush roller (15).

Images