Kettle filter element rotating disc type assembling system

Abstract

The utility model provides a rotating disc type assembly system for a kettle filter element. The rotating disc type assembly system comprises a first rotating disc and a second rotating disc, tools are evenly distributed on the first rotary disc and the second rotary disc in the circumferential direction respectively, various automatic mechanisms are arranged on the first rotary disc and the second rotary disc in the circumferential direction respectively, and a fed body is driven by the rotary discs to rotate at the stations where the automatic mechanisms are located, so that the corresponding assembling technology is automatically completed; therefore, the processes of automatic feeding, assembling, detecting and discharging are achieved. The manual work is reduced, the assembly production efficiency is greatly improved, the production requirement of large-batch shipment is met, and meanwhile the yield is also improved.

Description

Technical Field

[0001] This utility model relates to the technical field of assembly devices for kettle filter cartridges, and more specifically, to a rotary assembly system for kettle filter cartridges. Background Technology

[0002] The main function of a kettle filter cartridge is to remove impurities, odors, heavy metals, residual chlorine and other harmful substances from tap water through physical and chemical filtration, thereby improving water quality and taste.

[0003] A typical water bottle filter cartridge consists of a body, filter paper, filling medium, filter cotton, and a top cover. While the use of tooling and fixtures has greatly improved assembly efficiency, manual loading is still required at each assembly stage. Therefore, each assembly station on the production line needs at least one worker, which is not only inefficient and unable to meet large-volume production demands, but also results in high labor costs. Furthermore, inspections are usually performed after assembly, leading to unnecessary assembly steps for defective products and wasting manpower and resources. Utility Model Content

[0004] In view of this, the purpose of this utility model is to provide a rotary assembly system for kettle filter cartridges to solve the above-mentioned technical problems.

[0005] The present invention adopts the following solution:

[0006] This application provides a rotary assembly system for kettle filter cartridges, including a first rotary disk and a second rotary disk; tooling is evenly distributed on the first rotary disk and the second rotary disk along the circumferential direction.

[0007] Various automated mechanisms are arranged along the circumference of the first turntable, including a body feeding mechanism, a glue dispensing mechanism, a paper folding assembly feeding mechanism, a flipping mechanism, a media filling mechanism, a media compaction mechanism, and a first discharging mechanism arranged in sequence; similarly, various automated mechanisms are arranged along the circumference of the second turntable, including an O-ring and filter cotton feeding mechanism, an O-ring and filter cotton assembly mechanism, a top cover feeding mechanism, a top cover welding mechanism, a second discharging mechanism, and a laser mechanism arranged in sequence.

[0008] After the main body feeding mechanism feeds the main body onto the tooling on the first turntable, it drives the main body to rotate at the workstations of each automated mechanism to automatically complete the corresponding assembly process; then the first unloading mechanism transfers the completed semi-finished product to the tooling on the second turntable, and drives the semi-finished product to rotate at the workstations of each automated mechanism to automatically complete the corresponding assembly process.

[0009] Furthermore, a medium height measuring mechanism is provided downstream of the medium compaction mechanism; a filter cotton detection mechanism is provided downstream of the O-ring and filter cotton assembly mechanism; a top cover angle detection mechanism is provided downstream of the top cover welding mechanism; and a product height detection mechanism is provided downstream of the top cover angle detection mechanism.

[0010] Furthermore, the feeding mechanism includes a multi-axis robot and a vision system electrically connected to it.

[0011] Furthermore, the origami assembly feeding mechanism also includes at least one pressing component and a temperature sensor for detecting the temperature of the adhesive.

[0012] Furthermore, the medium compaction mechanism includes an upper compaction mechanism and a lower compaction mechanism that can be linked together to drive the semi-finished product after filling the medium to vibrate up and down.

[0013] Furthermore, the medium filling mechanism includes a filling mechanism and a first transfer component. The filling machine is equipped with a filling fixture. The first transfer component is used to transfer the assembled origami body onto the filling fixture. The filling machine is equipped with a first weighing module. The filling fixture is equipped with a second weighing module.

[0014] Furthermore, a filter cotton fixture and an O-ring fixture are provided on the platform of the second turntable for placing filter cotton and O-rings; the O-ring and filter cotton feeding mechanism is used to pick up the filter cotton and the O-rings onto the corresponding fixtures; the O-ring and filter cotton assembly mechanism includes an adsorption device and a plurality of gripper mechanisms for picking up the filter cotton and the O-rings on the fixtures and installing them onto the main body; and a filter cotton compaction mechanism is provided on the second fixed plate for compacting the filter cotton downwards.

[0015] Furthermore, the upper cover welding mechanism includes a welding machine and a second transfer assembly; the welding machine includes a welding fixture, and the second transfer assembly is used to transfer the body of the upper cover, which has been placed, onto the welding fixture.

[0016] Furthermore, it also includes a first defective product transport mechanism for transporting products that fail the test by the medium height measuring mechanism and are picked up by the first discharge mechanism; and a second defective product transport mechanism for transporting products that fail the test by the filter cotton testing mechanism, the top cover angle testing mechanism, or the product height testing mechanism and are picked up by the second discharge mechanism.

[0017] Furthermore, it also includes a coding and packaging mechanism located downstream of the second discharging mechanism.

[0018] By adopting the above technical solution, the present invention can achieve the following technical effects:

[0019] This utility model provides a rotary assembly system for kettle filter cartridges, including a first rotary table and a second rotary table. Tooling is evenly distributed along the circumference of both the first and second rotary tables, and various automated mechanisms are also arranged along the circumference. Driven by the rotary tables, the feeding body rotates at the workstations of each automated mechanism to automatically complete the corresponding assembly process. This achieves automated feeding, assembly, inspection, and unloading processes, reducing manual labor, greatly improving assembly production efficiency, meeting the production requirements for large-volume shipments, and also increasing the yield rate.

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of a rotary assembly system for a kettle filter cartridge according to an embodiment of the present invention;

[0022] Figure 2 This is a schematic diagram of the assembly structure of the first turntable part of a turntable assembly system for a kettle filter cartridge according to an embodiment of the present invention. Figure 1 ;

[0023] Figure 3 This is a schematic diagram of the assembly structure of the first turntable part of a turntable assembly system for a kettle filter cartridge according to an embodiment of the present invention. Figure 2 ;

[0024] Figure 4 This is a schematic diagram of the main body feeding mechanism of a kettle filter cartridge rotary assembly system according to an embodiment of the present invention;

[0025] Figure 5 This is a schematic diagram of the paper-folding assembly and feeding mechanism of a water bottle filter cartridge turntable assembly system according to an embodiment of this utility model;

[0026] Figure 6 This is a schematic diagram of the media filling mechanism of a water bottle filter cartridge rotary assembly system according to an embodiment of the present invention;

[0027] Figure 7 This is a schematic diagram of the assembly structure of the second turntable part of a turntable assembly system for a kettle filter cartridge according to an embodiment of this utility model. Figure 1 ;

[0028] Figure 8This is a schematic diagram of the assembly structure of the second turntable part of a turntable assembly system for a kettle filter cartridge according to an embodiment of this utility model. Figure 2 ;

[0029] Figure 9 This is a schematic diagram of the assembly structure of the second turntable part of a turntable assembly system for a kettle filter cartridge according to an embodiment of this utility model. Figure 3 ;

[0030] Figure 10 This is a schematic diagram of the structure of the O-ring and filter cotton feeding mechanism of a kettle filter cartridge rotary assembly system according to an embodiment of the present invention;

[0031] Figure 11 This is a schematic diagram of the upper cover feeding mechanism of a water bottle filter cartridge turntable assembly system according to an embodiment of the present invention;

[0032] Figure 12 This is a schematic diagram of the upper cover welding mechanism of a kettle filter cartridge turntable assembly system according to an embodiment of the present invention;

[0033] Figure 13 This is a schematic diagram of the structure of the O-ring and filter cotton assembly mechanism of a kettle filter cartridge rotary assembly system according to an embodiment of the present invention;

[0034] Figure 14 This is an exploded structural diagram of a kettle filter cartridge in a rotary assembly system according to an embodiment of the present invention.

[0035] Figure 15 This is a schematic diagram of the structure at the lower opening of the main body of a kettle filter cartridge rotary assembly system according to an embodiment of this utility model;

[0036] Figure 16 This is a schematic diagram of the structure of the opening on the main body of a kettle filter cartridge rotary assembly system according to an embodiment of the present invention;

[0037] Figure 17 This is a schematic diagram of the origami bottom structure of a kettle filter cartridge turntable assembly system according to an embodiment of this utility model;

[0038] Icons: 1. First turntable; 2. Second turntable; 3. Body feeding mechanism; 4. Dispensing mechanism; 5. Folding assembly feeding mechanism; 6. Tilting mechanism; 7. Media filling mechanism; 8. Media compaction mechanism; 9. First discharge mechanism; 10. O-ring and filter cotton feeding mechanism; 11. O-ring and filter cotton assembly mechanism; 12. Top cover feeding mechanism; 13. Top cover welding mechanism; 14. Laser mechanism; 15. Second discharge mechanism; 16. First tooling; 17. Second tooling; 18. First fixed plate; 19. Second fixed plate; 20. Tooling computer; 21. Delta four-axis robot; 22. First pressing assembly; 23. Second pressing assembly; 24. First transfer assembly; 25. Filling tooling; 26. Media hopper. 27. Screw feeding motor; 28. Upper compaction mechanism; 29. ​​Lower compaction mechanism; 30. First defective product transfer mechanism; 31. Filter cotton fixture; 32. O-ring fixture; 33. Adsorption device; 34. Gripper mechanism; 35. Filter cotton compaction mechanism; 36. Welding machine; 37. Welding fixture; 38. Second transfer assembly; 39. Top cover angle detection mechanism; 40. Second defective product transfer mechanism; 41. Inkjet packaging mechanism; 42. Product height detection mechanism; 43. Filter cotton detection mechanism; 44. Body A; Step surface A5; Glue groove A1; Upper opening A2; Lower opening A3; Sealing groove A5; Folding paper B; Folding paper piece B1; Base B2; Inner groove B3; Filter cotton C; Top cover D; O-ring E. Detailed Implementation

[0039] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0040] Example

[0041] Combination Figures 1 to 13 As shown, this embodiment provides a water bottle filter cartridge rotary assembly system, including a first rotary table 1 and a second rotary table 2; tooling is evenly distributed on the first rotary table 1 and the second rotary table 2 along the circumferential direction;

[0042] Various automated mechanisms are arranged along the circumference of the first turntable 1, including a body feeding mechanism 3, a dispensing mechanism 4, a paper folding assembly feeding mechanism 5, a flipping mechanism 6, a media filling mechanism 7, a media compaction mechanism 8, and a first discharging mechanism 9 arranged in sequence; similarly, various automated mechanisms are arranged along the circumference of the second turntable 2, including an O-ring and filter cotton feeding mechanism 10, an O-ring and filter cotton assembly mechanism 11, a top cover feeding mechanism 12, a top cover welding mechanism 13, a second discharging mechanism 15, and a laser mechanism 14 arranged in sequence.

[0043] After the main body feeding mechanism 3 feeds the main body onto the tooling on the first turntable 1, it drives the main body A to rotate at the workstations of each automated mechanism to automatically complete the corresponding assembly process; then the first unloading mechanism 9 transfers the completed semi-finished product to the tooling on the second turntable 2, and drives the semi-finished product to rotate at the workstations of each automated mechanism to automatically complete the corresponding assembly process.

[0044] In this embodiment, as shown Figures 14 to 17 Taking the kettle filter cartridge shown as an example, it includes a body A, a paper fold B, a medium (not shown in the attached diagram), filter cotton C, an O-ring seal, and a top cover D. The body A is a hollow cylindrical shape with openings at both ends, with a stepped surface A5 at the bottom and a glue groove A1 facing the lower opening A3. The paper fold B includes a paper fold piece B and a base B2 connected to the paper fold piece B. The bottom of the base B2 has an inner groove B3 for easy gripping. It should be noted that when the material is supplied, the paper fold B and the base B2 are integrated. The paper fold B is connected to the lower opening A3. The medium is filled into the body A through the upper opening A2, and the filter cotton C is installed in the upper opening A2, positioned above the medium. The O-ring seal is fitted onto the sealing groove A5 on the outside of the upper opening A2. The top cover D is welded to the upper opening A2.

[0045] Specifically, in this embodiment, such as Figure 2 and Figures 7 to 9 As shown, a medium height measuring mechanism is also provided downstream of the medium compaction mechanism 8; a filter cotton detection mechanism 43 is also provided downstream of the O-ring and filter cotton assembly mechanism 11; an upper cover angle detection mechanism 39 is also provided downstream of the upper cover welding mechanism 13; and a product height detection mechanism 42 is also provided downstream of the upper cover angle detection mechanism 39.

[0046] In this embodiment, as Figure 2As shown, the first turntable 1 is evenly distributed with multiple sets of fixtures along the circumferential direction, including a first fixture 16 with an upper opening A2 adapted to the body A; and a second fixture 17 adapted to the inner groove B3 of the origami base. The first turntable 1 and the second turntable 2 are also respectively provided with a first fixed plate 18 and a second fixed plate 19, which cannot rotate and are used to install some automated mechanisms, as described in detail below.

[0047] like Figure 4 As shown, the main body loading mechanism 3 is used to grip the main body A onto the first tooling 16, with the upper opening A2 of the main body A positioned on the protrusion of the first tooling 16, so that the lower opening A3 faces upward. The main body loading mechanism 3 includes a tooling computer 20, and a Delta four-axis robot 21 and a vision system electrically connected to it. The lens of the vision system captures images of the main body A placed on the blister pack (a type of housing for placing products), and then transmits the captured images to the backend for comparison with an image template to obtain the quantity and position data of the main body A. The tooling computer 20 then controls the system to interact with the four-axis robot using the obtained visual data (i.e., the quantity and position data of the main body A). The robot moves to the corresponding position, grips the main body A, and places it onto the correspondingly positioned first tooling 16.

[0048] like Figure 3 As shown, the dispensing mechanism 4 is mounted on the first fixed plate 18 and is used to dispense glue onto the glue tank A1 of the body A. Its servo motor drives an eccentric wheel to move a slider, thereby achieving the function of drawing circular glue dots on the circular glue tank A1. Preferably, the dispensing mechanism 4 also includes a weighing sensor to detect the weight of the glue, to check whether the weight of the glue dot meets the process parameter standards, and then adjust the speed of the servo motor.

[0049] like Figure 5 As shown, the origami assembly and feeding mechanism 5, like the main body feeding mechanism 3, includes a tooling computer 20, a Delta four-axis robot 21 electrically connected to it, and a vision system. The difference lies in the gripper used to grasp the origami B, which may differ from the gripper in the main body feeding mechanism 3, but the functional principle is the same and will not be elaborated further here. The Delta four-axis robot 21 of the origami assembly and feeding mechanism 5 is used to grasp the origami B and place it on the lower opening A3 of the main body A. Figure 3As shown, the origami assembly and feeding mechanism 5 further includes a first pressing assembly 22 disposed on the first fixed plate 18, which includes a drive and a pressing block connected to the drive. The pressing block moves vertically under the drive to press the origami B onto the lower opening A3. The origami assembly and feeding mechanism 5 also includes a temperature sensor to detect the temperature of the adhesive before the first pressing assembly 22 performs the pressing operation.

[0050] like Figure 3 As shown, the flipping mechanism 6 is used to flip the body A assembled with the origami B, so that the semi-finished product is flipped from the first fixture 16 and placed on the second fixture 17, at which time the upper opening A2 of the body A is facing upward. Preferably, the origami assembly feeding mechanism 5 further includes a second pressing component 23 disposed on the first fixing plate 18 and linked with the first pressing component 22. After the semi-finished product is flipped onto the second fixture 17, the second pressing component 23 performs a pressing action to press down the body A to prevent the origami B from shifting or collapsing with the body A during the flipping process.

[0051] like Figure 6 As shown, the media filling mechanism 7 includes a filling mechanism and a first transfer assembly 24. The filling machine is equipped with a filling fixture 25. The first transfer assembly 24 is used to transfer the body A, which is assembled with folded paper B on the second fixture 17, to the filling fixture 25 for media filling. The filling mechanism includes a media hopper 26 for storing the mixed media and a screw feed motor 27 connected to the outlet of the media hopper 26 for pushing the media. A first weighing module is installed on the discharge hopper of the filling machine. The system controls the operation of the screw feed motor 27 according to preset weight parameters. The speed and time of operation are varied by data fed back from the first weighing module, thereby achieving precise weight control. Preferably, the filling fixture 25 is equipped with a second weighing module electrically connected to the system for secondary weighing, ensuring the authenticity and stability of the data and providing an additional layer of assurance regarding the weight of the filled media.

[0052] like Figure 2 As shown, the medium compaction mechanism 8 includes an upper compaction mechanism 28 and a lower compaction mechanism 29 that can be linked. The upper compaction mechanism 28 is placed on the first fixed plate 18, and the lower compaction mechanism 29 is set on the platform under the first turntable 1 and placed on the medium compaction station. The second tooling 17 has a through hole in its shaft. The compaction mechanism includes a push block that is driven to move independently in the vertical direction and acts on the end face of the upper opening A2 and the base B2 respectively. The push block is linked to drive the semi-finished product after filling the medium to vibrate up and down, so that the medium is filled and leveled in the body A.

[0053] The medium height measuring mechanism uses a Keyence multi-point displacement detection sensor to detect the height of the medium surface inside the body, and transmits the data to the control system in real time and displays it on the touch screen.

[0054] like Figure 2 As shown, the first discharge mechanism 9 is used to pick up qualified products after being detected by the medium height measuring mechanism and transfer them to the tooling on the second turntable 2. Preferably, a first defective product transfer mechanism 30 is also provided downstream of the medium height measuring mechanism. When the medium height measuring mechanism detects a defective product with an unqualified medium filling height, the first discharge mechanism 9 picks it up and transfers it to the first defective product transfer mechanism 30 to transfer the defective product out.

[0055] like Figure 10 As shown, the O-ring and filter cotton feeding mechanism 10, like the main body feeding mechanism 3, also includes a tooling computer 20, and a Delta four-axis robot 21 and vision system electrically connected to it; the O-ring E (O-ring seal) and the filter cotton C are respectively placed on their respective blister packs. Filter cotton fixtures 31 and O-ring fixtures 32 are provided on the platform of the second turntable 2 for placing the filter cotton C and the O-ring E; the Delta four-axis robot 21 picks up the filter cotton C and the O-ring from the blister packs and places them onto the corresponding filter cotton fixtures 31 and O-ring fixtures 32.

[0056] like Figure 7 and Figure 13 As shown, the O-ring and filter cotton assembly mechanism 11 is used to clamp the filter cotton C and the O-ring placed on the fixture and install them on the body A. Specifically, the O-ring and filter cotton assembly mechanism 11 includes an adsorption device 33 and a plurality of gripper mechanisms 34, as well as a filter cotton compaction mechanism 35 disposed on the second fixed plate 19. The adsorption device 33 is used to adsorb the filter cotton C and place it into the body A through the upper opening A2 of the body A, placing it above the medium. The filter cotton compaction mechanism 35 includes a pressure block that moves vertically up and down by a drive, used to compact the filter cotton C downward. The gripper mechanisms 34 extend into the O-ring on the O-ring fixture 32 and move outward to expand the O-ring radially, and then move it to the sealing groove A5 outside the upper opening A2 of the body A.

[0057] like Figure 7 As shown, the filter cotton compaction mechanism 35 is equipped with a filter cotton detection mechanism 43, which is a Keyence single-point displacement sensor. After the filter cotton compaction mechanism 35 compacts the filter cotton C into place, the filter cotton detection mechanism detects the presence or absence of the filter cotton C to ensure the integrity of the product components.

[0058] like Figure 11As shown, the upper cover loading mechanism 12 is the same as the main body loading mechanism 3, and also includes a tooling computer 20, a Delta four-axis robot 21 and a vision system electrically connected to it; the upper cover D is placed on the blister pack, and the Delta four-axis robot 21 picks up the upper cover D to the upper opening A2 of the main body A.

[0059] like Figure 12 As shown, the upper cover welding mechanism 13 includes a welding machine 36 and a second transfer assembly 38; the welding machine 36 includes a welding fixture 37, and the second transfer assembly 38 is used to transfer the body A with the upper cover D placed on it to the welding fixture 37, and then the welding machine 36 welds the upper cover D and the body A; the welding machine 36 is an ultrasonic welding machine 36.

[0060] like Figure 8 As shown, the cover angle detection mechanism 39 is used to detect whether the angle of the cover D after welding is correct. It uses a Keyence simple camera to take pictures for detection, and then detects whether the angle of the cover D after welding is qualified.

[0061] like Figure 9 As shown, the product height detection mechanism 42 uses a Keyence height displacement sensor to detect the overall height of the finished product.

[0062] The laser mechanism 14 is used to laser engrave information codes of the product on the side of the main body A.

[0063] like Figure 8 As shown, a second defective product transfer mechanism 40 is also provided downstream of the second discharge mechanism 15 for transferring products that fail the tests of the filter cotton detection mechanism, the top cover angle detection mechanism 39, or the product height detection mechanism 42, which are picked up by the second discharge mechanism 15. This mechanism is used to transfer products that are found to have no filter cotton (C), have an unqualified top cover angle (D), or have an unqualified product height.

[0064] Downstream of the second discharge mechanism 15 is a coding and packaging mechanism 41, which is used to package the finished product and code the packaging.

[0065] The following describes the entire automated assembly process:

[0066] First, the main body feeding mechanism 3 feeds the main body A onto the first tooling 16, at which point the lower opening A3 of the main body A faces upward; then, driven by the first turntable 1, it rotates to the next glue dispensing station; the glue dispensing mechanism 4 performs glue dispensing operations in the glue tank A1; then, driven by the first turntable 1 to the next station, the folding paper assembly feeding mechanism 5 feeds the folding paper B onto the lower opening A3, and the first pressing assembly 22 presses the folding paper B, making the base B2 on the folding paper B flush with the lower opening A3, and making the folding paper B contact the glue;

[0067] Then, the first turntable 1 drives the body A, which is assembled with the origami B, to the next station. The flipping mechanism 6 flips the body A, which is assembled with the origami B, from the first fixture 16 to the second fixture 17, with the upper opening A2 of the body A facing upwards. Then, the second pressing component 23 presses the body A to make the flipped origami B tightly connected to the body A. Then, the first turntable 1 drives the body A to the next station. The first transfer component 24 of the medium filling mechanism 7 transfers the body A, which is placed on the second fixture 17, to the filling fixture 25 for medium filling. After filling, the body A is moved back to the second fixture 17. Then, the first turntable 1 drives the body A to the next station. The medium compaction mechanism 8 levels and compacts the medium. Then, the first turntable 1 drives the body A to the next station. The medium height measuring mechanism detects the height of the filled medium. If the detection is unqualified, the first discharge mechanism 9 grabs the medium and transfers it to the first defective product conveying mechanism 30 to convey the defective product out.

[0068] The first discharge mechanism 9 transfers the semi-finished product filled with medium to the tooling on the second turntable 2; the O-ring and filter cotton feeding mechanism 10 picks up the O-ring and the filter cotton C respectively onto their corresponding tooling, and then the O-ring and filter cotton assembly mechanism 11 assembles the O-ring and the filter cotton C into the sealing groove A5 outside the upper opening A2 and onto the upper opening A2 respectively; then the second turntable 2 drives it to the next station, the filter cotton compaction mechanism 35 compacts the filter cotton C downwards, and then the filter cotton detection mechanism 43 detects the presence or absence of the filter cotton C. If the filter cotton C is not detected, the second discharge mechanism 15 grabs it to the second defective product transfer mechanism 40 to transfer the defective product out; while the good product is then driven to the next station by the second turntable 2, the upper cover feeding mechanism 12 feeds the upper cover D onto the upper opening A2; then the second turntable 2 drives it to the next station, the The second transfer component 38 of the upper cover welding mechanism 13 transfers the upper cover D and the body A to the welding fixture 37 for welding of the upper cover D and the body A. The second turntable 2 then moves the upper cover D to the next station. The upper cover angle detection mechanism 39 checks whether the angle of the upper cover D after welding is correct. If the upper cover D is found to be incorrectly installed, the second discharge mechanism 15 picks it up and transfers it to the second defective product transfer mechanism 40 to remove the defective product. Good products are then moved to the next station by the second turntable 2. The product height detection mechanism starts detecting the overall height of the finished product. If the overall height is found to be outside the acceptable range, the second discharge mechanism 15 picks it up and transfers it to the second defective product transfer mechanism 40 to remove the defective product. Good products are then moved to the next station by the second turntable 2. The laser mechanism 14 laser-etches product information codes onto the side of the body A.

[0069] Finally, the finished product is transferred to the coding and packaging mechanism 41 through the second discharge mechanism 15 for packaging and coding of the finished product.

[0070] The first turntable 1 and the second turntable 2, along with various automated mechanisms arranged along the circumference, cause the main body A to rotate at the workstations of each automated mechanism, automatically completing the corresponding assembly processes. This achieves automated feeding, assembly, inspection, and unloading, reducing manual labor, greatly improving assembly production efficiency, and meeting the production requirements for large-volume shipments. Furthermore, the presence of multiple inspection mechanisms allows for timely detection and removal of defective products, preventing them from undergoing subsequent assembly processes and significantly improving the yield rate.

[0071] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions that fall within the scope of this utility model's concept are protected by this utility model.

[0072] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0073] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0074] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0075] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

Claims

1. A rotary assembly system for kettle filter cartridges, characterized in that, It includes a first turntable and a second turntable; tooling is evenly distributed on the first turntable and the second turntable along the circumferential direction. Various automated mechanisms are arranged along the circumference of the first turntable, including a body feeding mechanism, a glue dispensing mechanism, a paper folding assembly feeding mechanism, a flipping mechanism, a media filling mechanism, a media compaction mechanism, and a first discharging mechanism arranged in sequence; similarly, various automated mechanisms are arranged along the circumference of the second turntable, including an O-ring and filter cotton feeding mechanism, an O-ring and filter cotton assembly mechanism, a top cover feeding mechanism, a top cover welding mechanism, a second discharging mechanism, and a laser mechanism arranged in sequence. After the main body feeding mechanism feeds the main body onto the tooling on the first turntable, it drives the main body to rotate at the workstations of each automated mechanism to automatically complete the corresponding assembly process; then the first unloading mechanism transfers the completed semi-finished product to the tooling on the second turntable, and drives the semi-finished product to rotate at the workstations of each automated mechanism to automatically complete the corresponding assembly process.

2. The kettle filter cartridge rotary assembly system according to claim 1, characterized in that, A medium height measuring mechanism is also provided downstream of the medium compaction mechanism; a filter cotton detection mechanism is also provided downstream of the O-ring and filter cotton assembly mechanism; a top cover angle detection mechanism is also provided downstream of the top cover welding mechanism; and a product height detection mechanism is also provided downstream of the top cover angle detection mechanism.

3. The kettle filter cartridge rotary assembly system according to claim 1 or 2, characterized in that, The feeding mechanism includes a multi-axis robot and a vision system electrically connected to it.

4. The kettle filter cartridge rotary assembly system according to claim 2, characterized in that, The origami assembly feeding mechanism also includes at least one pressing component and a temperature sensor for detecting the temperature of the adhesive.

5. The kettle filter cartridge rotary assembly system according to claim 1 or 2, characterized in that, The media compaction mechanism includes an upper compaction mechanism and a lower compaction mechanism that can be linked together to drive the semi-finished product after filling the media to vibrate up and down.

6. The kettle filter cartridge rotary assembly system according to claim 1 or 2, characterized in that, The medium filling mechanism includes a filling mechanism and a first transfer component. The filling machine is equipped with a filling fixture. The first transfer component is used to transfer the assembled origami body to the filling fixture. The filling machine is equipped with a first weighing module. The filling fixture is equipped with a second weighing module.

7. The kettle filter cartridge rotary assembly system according to claim 1 or 2, characterized in that, A filter cotton fixture and an O-ring fixture are provided on the platform of the second turntable for placing filter cotton and O-rings; the O-ring and filter cotton feeding mechanism is used to pick up the filter cotton and the O-rings onto the corresponding fixtures; the O-ring and filter cotton assembly mechanism includes an adsorption device and a plurality of gripper mechanisms for picking up the filter cotton and O-rings on the fixtures and installing them onto the main body; and a filter cotton compaction mechanism is provided on the second fixed plate for compacting the filter cotton downwards.

8. The kettle filter cartridge rotary assembly system according to claim 1 or 2, characterized in that, The upper cover welding mechanism includes a welding machine and a second transfer assembly; the welding machine includes a welding fixture, and the second transfer assembly is used to transfer the body of the upper cover, which has been placed, onto the welding fixture.

9. The kettle filter cartridge rotary assembly system according to claim 2, characterized in that, It also includes a first defective product transport mechanism for transporting products that fail the test by the medium height measuring mechanism and are picked up by the first discharge mechanism; and a second defective product transport mechanism for transporting products that fail the test by the filter cotton testing mechanism, the top cover angle testing mechanism, or the product height testing mechanism and are picked up by the second discharge mechanism.

10. The kettle filter cartridge rotary assembly system according to claim 1, characterized in that, It also includes a coding and packaging mechanism located downstream of the second discharging mechanism.

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