Spline housing insert dislocation platform

Abstract

The utility model discloses a spline housing insert dislocation platform, and relates to the technical field of mechanical automation. The platform comprises a lower platform frame, a bottom plate support is fixedly connected to the top of the lower platform frame, a magnetic coupling air cylinder is fixedly connected to the surface of the bottom plate support, linear guide rails are fixedly connected to the front side and the rear side of the top of the bottom plate support, and connecting plates are slidably connected to the surfaces of the linear guide rails. The magnetic coupling air cylinder and the linear guide rail are ingeniously combined, the original time-consuming manual material changing process is greatly shortened to be within 3 seconds, the production rhythm is greatly improved, in addition, on the basis of the rapid material changing structure, the double-layer material table designed in a staggered mode is matched, the parallel operation of machining and material preparing is successfully achieved, and the production efficiency is improved. The effective working time of the equipment is remarkably prolonged, an enterprise can produce more products in unit time through the efficient operation mode, the competitiveness of the enterprise in the market is greatly enhanced, and more economic benefits are created for the enterprise.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical automation technology, and in particular relates to a platform for misalignment of spline sleeve inserts. Background Technology

[0002] In industrial production, the machining of spline sleeve inserts is a crucial step, widely used in machinery manufacturing, automotive parts production, and many other fields. Traditional spline sleeve insert machining platforms have limitations in material changeover and workflow, primarily relying on manual material changeover and offering a relatively simple operating mode, making it difficult to meet the demands of modern industry for high-efficiency production. However, these traditional platforms have provided basic support for spline sleeve insert machining in the past.

[0003] The existing spline insert processing platform has many shortcomings. First, the manual material changing process is cumbersome, usually taking 3-5 minutes to complete one material change, which seriously affects production efficiency and extends the product production cycle. Second, it lacks a reasonable work process design, making it impossible to achieve parallel "processing-material preparation" operations, resulting in short effective working time and low resource utilization.

[0004] To address this issue, we have developed a platform for misaligning spline inserts. Utility Model Content

[0005] The purpose of this invention is to provide a misalignment platform for spline sleeve inserts, which solves the problem of low production efficiency of existing spline sleeve insert misalignment platforms by coordinating the movement of the platform.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a misalignment platform for spline sleeve inserts, comprising a platform frame, a base plate support fixedly connected to the top of the platform frame, a magnetic coupling cylinder fixedly connected to the surface of the base plate support, linear guide rails fixedly connected to the front and rear sides of the top of the base plate support, a connecting plate slidably connected to the surface of the linear guide rails, the surface of the connecting plate being fixedly connected to the output end of the magnetic coupling cylinder, and a spline sleeve fixture plate fixedly connected to the top of the connecting plate. Through the cooperation of the magnetic coupling cylinder and the linear guide rails, the spline sleeve fixture plate can move quickly and smoothly, reducing the material change time from the traditional 3-5 minutes to within 3 seconds, greatly improving production efficiency. This structural design provides a foundation for realizing parallel "processing-material preparation" operations, helping to increase the effective working time of the equipment. At the same time, the cooperation of the linear guide rails and the connecting plate can control the repeatability accuracy within ±0.05mm, improving positioning stability and ensuring product processing accuracy.

[0008] The present invention is further configured such that a buffer is fixedly connected to one side of the surface of the linear guide rail, and a safety handrail is fixedly connected to one side of the top of the platform frame.

[0009] The present invention is further configured such that an air circuit element is fixedly connected to the inner wall of the platform lower frame, one side of the air circuit element is connected to a solenoid valve, and the other side of the air circuit element is connected to a magnetic coupling cylinder.

[0010] The present invention is further provided that a detection device is fixedly connected to one side of the lower frame of the platform.

[0011] The present invention is further configured such that an operation button is fixedly connected to one side of the top of the platform frame, and an emergency stop device for gas cut-off is provided through the surface of the operation button. The operation button facilitates the operator to perform routine operations such as starting and stopping the equipment, making equipment control more convenient. The setting of the emergency stop device for gas cut-off provides an important guarantee for safe production. In case of emergency, the operator can quickly press the emergency stop device to cut off the gas supply, so that the equipment stops running immediately, avoiding the occurrence or expansion of accidents and protecting the safety of personnel and equipment property.

[0012] The present invention has the following beneficial effects.

[0013] 1. The ingenious combination of the magnetic coupling cylinder and linear guide rail in this utility model significantly shortens the originally time-consuming manual material changing process to within 3 seconds, greatly improving the production rhythm. Moreover, based on this rapid material changing structure, combined with the staggered double-layer material platform, it successfully realizes parallel operation of "processing-material preparation", which significantly improves the effective working time of the equipment. This efficient operation mode enables enterprises to produce more products per unit time, greatly enhancing the enterprise's competitiveness in the market and creating more economic benefits for the enterprise.

[0014] 2. The high-precision matching of the linear guide rail and the connecting plate of this utility model strictly controls the repeatability accuracy within ±0.05mm, providing high-precision assurance for product processing, effectively reducing product errors and improving product quality stability. At the same time, the platform is equipped with a series of thoughtful designs such as buffers, safety handrails, detection devices, operation buttons, and emergency stop devices for air outages, which comprehensively ensure the smooth operation of the production process from equipment protection, personnel safety, operation monitoring to emergency handling. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0016] Figure 1 A schematic diagram of the overall structure of the spline sleeve inlay misalignment platform.

[0017] Figure 2 A front view structural diagram of the misaligned platform for the spline sleeve insert.

[0018] Figure 3 A schematic diagram of the left-side structure of the misaligned platform for the spline sleeve inlay.

[0019] Figure 4 A top view of the misaligned platform for the spline sleeve insert.

[0020] In the attached diagram: 1. Platform lower frame; 2. Base plate support; 3. Magnetic coupling cylinder; 4. Linear guide rail; 5. Connecting plate; 6. Buffer; 7. Safety handrail; 8. Pneumatic components; 9. Solenoid valve; 10. Detection device; 11. Splined sleeve fixture plate; 12. Operation button; 13. Emergency stop device for air shortage. Detailed Implementation

[0021] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Example 1

[0023] Please see Figure 1-4 This utility model is a spline sleeve inlay misalignment platform, including a platform lower frame 1, a base plate support 2 fixedly connected to the top of the platform lower frame 1, a magnetic coupling cylinder 3 fixedly connected to the surface of the base plate support 2, linear guide rails 4 fixedly connected to the front and rear sides of the top of the base plate support 2, a connecting plate 5 slidably connected to the surface of the linear guide rails 4, the surface of the connecting plate 5 being fixedly connected to the output end of the magnetic coupling cylinder 3, and a spline sleeve fixture plate 11 fixedly connected to the top of the connecting plate 5.

[0024] Specifically, the combination of the magnetic coupling cylinder 3 and the linear guide rail 4 enables the spline sleeve fixture plate 11 to move quickly and smoothly, reducing the material change time from the traditional 3-5 minutes to within 3 seconds, greatly improving production efficiency. This structural design provides a foundation for realizing parallel "processing-material preparation" operations, which helps to increase the effective working time of the equipment. At the same time, the combination of the linear guide rail 4 and the connecting plate 5 can control the repeatability of positioning within ±0.05mm, improve positioning stability, and ensure product processing accuracy.

[0025] Example 2

[0026] Please see Figure 1-4Based on Embodiment 1, a buffer 6 is fixedly connected to one side of the surface of the linear guide rail 4, a safety handrail 7 is fixedly connected to one side of the top of the platform lower frame 1, an air circuit element 8 is fixedly connected to the inner wall of the platform lower frame 1, a solenoid valve 9 is connected to one side of the air circuit element 8, and the other side of the air circuit element 8 is connected to the magnetic coupling cylinder 3, a detection device 10 is fixedly connected to one side of the platform lower frame 1, and an operation button 12 is fixedly connected to one side of the top of the platform lower frame 1. An air cut-off emergency stop device 13 is provided through the surface of the operation button 12.

[0027] Specifically: The buffer 6 effectively prevents the connecting plate 5 from colliding with other components during movement, protecting the linear guide rail 4, connecting plate 5, and splined fixture plate 11, extending equipment lifespan, and reducing maintenance costs. The safety handrail 7 provides safety for operators, reducing the risk of accidental slips during operation. The interconnected design of the pneumatic components 8, solenoid valve 9, and magnetic coupling cylinder 3 forms a complete and controllable pneumatic system. The solenoid valve 9 precisely controls the movement of the magnetic coupling cylinder 3, making the movement of the splined fixture plate 11 more precise and stable, meeting the accuracy requirements of the production process, further improving product processing quality, and enhancing inspection capabilities. Device 10 can monitor the platform's working status in real time, such as the position of the splined fixture plate 11 and equipment operating parameters. Through feedback of this information, operators or the control system can promptly detect abnormalities in the equipment operation process, make adjustments or maintenance in advance, ensure stable equipment operation, and improve production reliability. The operation button 12 facilitates operators to perform routine operations such as starting and stopping the equipment, making equipment control more convenient. The gas cut-off emergency stop device 13 provides an important guarantee for safe production. In case of emergency, operators can quickly press the gas cut-off emergency stop device 13 to cut off the gas supply, stop the equipment immediately, avoid the occurrence or expansion of accidents, and protect personnel life safety and equipment property safety.

[0028] The working principle of this utility model is as follows: The base plate support 2 at the top of the platform lower frame 1 serves to bear and fix the load. A magnetic coupling cylinder 3 and linear guide rails 4 on the front and rear sides are fixedly connected to it. The magnetic coupling cylinder 3 serves as a power source, and its output end is connected to the connecting plate 5. When the magnetic coupling cylinder 3 works, it pushes the connecting plate 5 to slide along the surface of the linear guide rail 4. The cooperation between the linear guide rail 4 and the connecting plate 5 ensures the smoothness of the movement and high-precision positioning. The spline sleeve fixture plate 11 fixed on the top of the connecting plate 5 is used to place the spline sleeve insert and realize the movement operation of the spline sleeve insert. The air circuit element 8 on the inner wall of the platform lower frame 1 controls the opening and closing of the air circuit through a solenoid valve 9 connected on one side, thereby controlling the action of the magnetic coupling cylinder 3. The other side is connected to the magnetic coupling cylinder 3 to provide it with the working power. The gas-powered linear guide 4 has a buffer 6 fixed on one side of its surface, which acts as a buffer when the connecting plate 5 moves to a specific position, avoiding hard collisions and protecting equipment components. The safety handrail 7 fixed on one side of the top of the platform lower frame 1 ensures the safety of operators during operation. The detection device 10 fixed on one side of the platform lower frame 1 is used to detect relevant information such as the working status of the platform and provide feedback for equipment operation. The operation button 12 fixed on one side of the top of the platform lower frame 1 facilitates the operation of the equipment by the operator. The emergency stop device 13 with gas cut-off is set through the surface of the operation button 12. In case of emergency, it can quickly cut off the gas source and stop the equipment to ensure the safety of personnel and equipment. The movement of the platform by the spline sleeve insert misalignment realizes the parallel operation of "processing-material preparation".

[0029] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A platform for misaligned spline inserts, including a platform frame (1), characterized in that: The platform lower frame (1) is fixedly connected to the top of the base plate support (2), the base plate support (2) is fixedly connected to the surface of the magnetic coupling cylinder (3), the front and rear sides of the top of the base plate support (2) are fixedly connected to linear guide rails (4), the surface of the linear guide rails (4) is slidably connected to a connecting plate (5), the surface of the connecting plate (5) is fixedly connected to the output end of the magnetic coupling cylinder (3), and the top of the connecting plate (5) is fixedly connected to a splined sleeve fixture plate (11).

2. The spline sleeve inlay misalignment platform according to claim 1, characterized in that: A buffer (6) is fixedly connected to one side of the surface of the linear guide rail (4), and a safety handrail (7) is fixedly connected to one side of the top of the platform lower frame (1).

3. The spline sleeve inlay misalignment platform according to claim 1, characterized in that: The platform lower frame (1) has an air circuit element (8) fixedly connected to its inner wall. One side of the air circuit element (8) is connected to a solenoid valve (9), and the other side of the air circuit element (8) is connected to a magnetic coupling cylinder (3).

4. The spline sleeve inlay misalignment platform according to claim 1, characterized in that: A detection device (10) is fixedly connected to one side of the platform (1).

5. The spline sleeve inlay misalignment platform according to claim 1, characterized in that: An operation button (12) is fixedly connected to one side of the top of the platform (1), and an emergency stop device (13) for gas cut-off is provided through the surface of the operation button (12).

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