High-speed wire drawing machine with chip removal function

Abstract

The high-speed wire drawing machine with the chip removal function comprises a lathe bed, a roller and an automatic chip removal mechanism, a scrap iron groove is formed in the lathe bed, the roller is arranged above the lathe bed, the automatic chip removal mechanism is arranged on one side of the lathe bed, and the automatic chip removal mechanism comprises a driving motor, a speed reducer and a continuous chip removal assembly. The output end of the driving motor is connected with a speed reducer through a coupler, and the output end of the speed reducer is connected with a continuous chip removal assembly so that the iron chips in the iron chip groove can be continuously pushed. According to the mode, the high-speed wire drawing machine with the chip removal function can be driven by the motor to automatically remove chips without shutdown maintenance, so that the wire drawing production efficiency is improved, iron chips can be gradually discharged in the wire drawing process, the phenomenon of accumulation of the iron chips is avoided, and the labor burden is reduced.

Description

Technical Field

[0001] This utility model relates to the field of wire drawing machine technology, and in particular to a high-speed wire drawing machine with chip removal function. Background Technology

[0002] A wire drawing machine is a key piece of equipment specifically designed for grooving the surface of rolling mills. Its main function is to precisely machine V-grooves or other grooves of specific shapes with different angles, depths, and sizes onto the surface of rolling mills. This equipment has significant application value in the grain and oil processing industry, primarily used for crushing and processing agricultural crops such as soybeans, wheat, and sesame; in the flour processing industry, it is specifically used for crushing wheat.

[0003] Currently, conventional wire drawing machines on the market have shortcomings in handling iron filings:

[0004] First, the iron filings collection system is inadequate, and some equipment even lacks dedicated iron filings collection devices.

[0005] Secondly, only a simple scrap collection box is placed at the bottom of the rolls, and the scrap collection box can only be pulled out after the equipment is completely stopped before it can be cleaned.

[0006] Third, due to the lack of real-time cleaning function, the accumulation of iron filings can easily affect the rotational accuracy of the rolls and the quality of wire drawing.

[0007] Fourth, the accumulated iron filings become increasingly heavy, increasing the workload for workers during cleaning and reducing equipment operating efficiency and production continuity. Utility Model Content

[0008] The main technical problem solved by this utility model is to provide a high-speed wire drawing machine with chip removal function, which can automatically remove chips through motor drive without stopping the machine for maintenance, improve wire drawing production efficiency, ensure that iron chips are gradually discharged during the wire drawing process, avoid the accumulation of iron chips, and reduce the manual burden.

[0009] To solve the above-mentioned technical problems, the present invention provides a high-speed wire drawing machine with chip removal function, comprising:

[0010] The bed frame has an internal chip tray;

[0011] Rollers are positioned above the bed;

[0012] An automatic chip removal mechanism is located on one side of the bed;

[0013] The automatic chip removal mechanism includes a drive motor, a reducer, and a continuous chip removal component. The output end of the drive motor is connected to the reducer via a coupling, and the output end of the reducer is connected to the continuous chip removal component to continuously push the chips in the chip trough.

[0014] In a preferred embodiment of the present invention, the continuous chip removal assembly is a spiral chip removal assembly, which includes a spiral push shaft and spiral blades. The output end of the reducer is connected to the spiral push shaft, and spiral blades are connected to the spiral push shaft. The drive motor drives the spiral push shaft to rotate through the reducer, thereby causing the spiral blades to rotate cyclically so that the spiral blades push the iron chips.

[0015] In a preferred embodiment of this utility model, the spiral push shaft is mounted on both sides of the bed sidewall via bearing seats.

[0016] In a preferred embodiment of this utility model, the continuous chip removal assembly is a scraper chip removal assembly, which includes a drive sprocket, a driven sprocket, a scraper chain, and a scraper. The scraper chain is sleeved on the drive sprocket and the driven sprocket, and the scraper is mounted on the scraper chain. The drive motor drives the drive sprocket to rotate through a reducer, thereby causing the scraper chain to rotate cyclically so that the scraper pushes the iron chips.

[0017] In a preferred embodiment of the present invention, a chip guide plate is further included. The chip guide plate is disposed below the roll and its end extends to the inlet of the chip groove to form a chip guiding channel.

[0018] In a preferred embodiment of the present invention, a chip collection box is also included, which is connected to the side wall of the bed and located at the outlet of the continuous chip removal assembly.

[0019] The beneficial effects of this utility model are: the use of motor-driven chip removal to achieve automatic chip removal during the wire drawing process effectively avoids the accumulation of iron filings, keeps the equipment clean, reduces the risk of equipment failure, ensures continuous production, and the automatic cleaning replaces manual cleaning, significantly reducing the labor intensity of workers. There is no need to stop the machine for maintenance, and the efficient and continuous chip removal method significantly improves the wire drawing production efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0021] Figure 1 This is a front view of a preferred embodiment of the high-speed wire drawing machine with chip removal function of this utility model;

[0022] Figure 2 This is a top view of a preferred embodiment of the high-speed wire drawing machine with chip removal function of this utility model;

[0023] Figure 3 This is a side view of a preferred embodiment of the high-speed wire drawing machine with chip removal function of this utility model;

[0024] The components in the attached diagram are labeled as follows: 1. Bed, 2. Roll, 3. Drive motor, 4. Reducer, 5. Continuous chip conveying assembly, 6. Chip guide plate, 7. Spiral pusher shaft, 8. Spiral blade. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0027] This utility model relates to a high-speed wire drawing machine with chip removal function, which is suitable for roll processing in the grain and oil industry and the flour industry.

[0028] Please see Figures 1 to 3 The high-speed wire drawing machine with chip removal function includes a bed 1, a roller 2 and an automatic chip removal mechanism. The roller 2 is arranged above the bed 1 and is used for wire drawing.

[0029] A chip guide plate 6 is provided below the roll 2, and a chip groove is provided inside the bed 1. The end of the chip guide plate 6 extends to the inlet of the chip groove to form a chip guiding channel, so that the chip guide plate 6 can smoothly guide the collected chips into the chip groove of the bed.

[0030] Furthermore, an automatic chip removal mechanism is provided on one side of the bed 1. The automatic chip removal mechanism can gradually discharge the iron chips generated during the wire drawing process, avoiding the accumulation of iron chips. The entire process does not require machine shutdown, thus improving production efficiency.

[0031] Furthermore, a scrap collection box is provided on the side wall of the bed 1. The scrap collection box is located at the outlet of the continuous scrap discharge assembly to complete the scrap collection work, which facilitates the subsequent scrap processing and recycling.

[0032] Specifically, the automatic chip removal mechanism includes a drive motor 3, a reducer 4, and a continuous chip removal assembly 5. The drive motor 3 is located on one side of the bed 1. The output end of the drive motor 3 is connected to the reducer 4 via a coupling. The output end of the reducer 4 is connected to the continuous chip removal assembly 5 to continuously push the iron chips in the chip groove.

[0033] The aforementioned automatic chip removal mechanism uses a direct-drive motor, which enables continuous automatic collection of iron filings during the production process. Maintenance can be completed without stopping the machine, significantly improving the operating efficiency and continuity of the wire drawing production line.

[0034] In one exemplary embodiment, the continuous chip removal assembly 5 is a spiral chip removal assembly, which includes a spiral push shaft 7 and spiral blades 8. The output end of the reducer 4 is connected to the spiral push shaft 7, and the spiral push shaft 7 is connected to the spiral blades 8. The drive motor 3 drives the spiral push shaft 7 to rotate through the reducer 4, thereby causing the spiral blades 8 to rotate cyclically so that the spiral blades 8 push the iron chips.

[0035] The spiral push shaft 7 is mounted on the side wall of the bed via bearing seats on both sides to ensure that it can rotate smoothly and steadily.

[0036] During operation, the drive motor 3 transmits power to the screw push shaft 7 through the reducer 4, driving the screw push shaft to rotate in the chip groove of the bed 1. As the screw push shaft rotates, the screw blades 8 on its surface also rotate in a cycle. During the rotation, the screw blades 8 slowly push the iron chips in the chip groove out of the bed 1 and collect them in the iron chip collection box, thus completing the iron chip collection work.

[0037] In another exemplary embodiment, the continuous chip removal assembly 5 is a scraper chip removal assembly, which includes a drive sprocket, a driven sprocket, a scraper chain, and scrapers. The scraper chain is sleeved on the drive sprocket and the driven sprocket, forming a closed-loop transmission system. The scrapers are mounted on the scraper chain and are used to directly contact and push the iron chips. The drive motor drives the drive sprocket to rotate through a reducer, which in turn drives the scraper chain to rotate cyclically, so that the scrapers push the iron chips.

[0038] During operation, the drive motor transmits power to the drive sprocket through the reducer. The drive sprocket starts to rotate under the drive of the drive motor. Due to the meshing relationship between the scraper chain and the drive and driven sprockets, the rotation of the drive sprocket drives the scraper chain to rotate cyclically along the predetermined track. As the scraper chain moves, the scrapers installed on it also move.

[0039] As the scraper moves, it uses the thrust generated by its plate-like structure to gradually push the iron filings along the direction of the iron filings groove. When the scraper pushes the iron filings to the outlet position of the iron filings groove, the iron filings are pushed out of the machine bed and finally collected into the iron filings collection box located on the side wall of the machine bed, completing the iron filings collection work.

[0040] Through the continuous rotation and pushing action described above, this invention can efficiently and continuously discharge and collect the iron filings generated during the wire drawing process from inside the machine bed, thereby achieving automatic cleaning of iron filings, ensuring the normal operation of the equipment and improving production efficiency.

[0041] The beneficial effects of this high-speed wire drawing machine with chip removal function are:

[0042] No downtime required, continuous production: The automatic collection of iron filings is driven by a motor, and the entire chip removal process does not require downtime for maintenance, thus achieving continuous wire drawing production and improving production efficiency;

[0043] Efficient chip removal to avoid accumulation: During the wire drawing process, iron chips can be gradually discharged, effectively avoiding the accumulation of iron chips and preventing the potential impact of iron chip accumulation on the normal operation of equipment and processing quality, thus ensuring the continuity and stability of production.

[0044] Automated cleaning saves manpower: The automatic cleaning function replaces the traditional manual method of cleaning iron filings, greatly reducing the labor intensity and workload of workers.

[0045] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A high-speed wire drawing machine with chip removal function, characterized in that, include: The bed frame has an internal chip tray; Rollers are positioned above the bed; An automatic chip removal mechanism is located on one side of the bed; The automatic chip removal mechanism includes a drive motor, a reducer, and a continuous chip removal component. The output end of the drive motor is connected to the reducer via a coupling, and the output end of the reducer is connected to the continuous chip removal component to continuously push the chips in the chip trough.

2. The high-speed wire drawing machine with chip removal function according to claim 1, characterized in that, The continuous chip removal assembly is a spiral chip removal assembly, which includes a spiral push shaft and spiral blades. The output end of the reducer is connected to the spiral push shaft, and spiral blades are connected to the spiral push shaft. The drive motor drives the spiral push shaft to rotate through the reducer, which in turn drives the spiral blades to rotate cyclically, so that the spiral blades push the iron chips.

3. The high-speed wire drawing machine with chip removal function according to claim 2, characterized in that, The spiral push shaft is mounted on the side wall of the bed via bearing seats on both sides.

4. The high-speed wire drawing machine with chip removal function according to claim 1, characterized in that, The continuous chip removal assembly is a scraper chip removal assembly, which includes a drive sprocket, a driven sprocket, a scraper chain, and a scraper. The scraper chain is sleeved on the drive sprocket and the driven sprocket, and the scraper is mounted on the scraper chain. The drive motor drives the drive sprocket to rotate through a reducer, which drives the scraper chain to rotate cyclically so that the scraper pushes the iron chips.

5. The high-speed wire drawing machine with chip removal function according to claim 1, characterized in that, It also includes a chip guide plate, which is disposed below the roll and extends to the inlet of the chip groove to form a chip guiding channel.

6. The high-speed wire drawing machine with chip removal function according to claim 1, characterized in that, It also includes a chip collection box, which is connected to the side wall of the bed and located at the outlet of the continuous chip removal assembly.

Images