Deburring equipment convenient to clean and used for fastener machining

Abstract

The utility model discloses a fastener processing deburring device convenient to clean, which comprises a mounting frame, a lifting component arranged at the top of the mounting frame, an isolation hood arranged at the top of the mounting frame through the lifting component, a driving motor fixedly arranged at the top of the isolation hood, and a rotating plate fixedly arranged at the output end of the driving motor. A mounting plate is arranged at the bottom of the rotating plate, a grinding disc is fixedly arranged on one side of the mounting plate, a clamping assembly is arranged at the top of the mounting frame, and a cleaning assembly is arranged on the surface of the mounting frame. A blocking plate makes contact with an isolation cover to form a circular blocking cover, splashing chippings are blocked through the circular blocking cover so that the chippings cannot be splashed to the surface of the deburring equipment, the chippings are sucked through a cleaning assembly, the chippings generated by burr grinding are collected, and the deburring efficiency is improved. And the situation that a part of chippings are thrown out by the grinding disc due to high-speed rotation of the grinding disc is avoided, and the situation that chippings exist in the deburring equipment and need to be cleaned by workers is avoided.

Description

Technical Field

[0001] This utility model relates to the field of fastener deburring technology, and in particular to a deburring device for fastener processing that is easy to clean. Background Technology

[0002] Fasteners are a wide range of mechanical parts used for fastening connections. They are used in a broad range of industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, mold making, and hydraulics. Various types of fasteners can be found on all kinds of machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, meters, and supplies. They are among the most widely used basic mechanical components. During the fastener manufacturing process, some fasteners are produced through machining, resulting in burrs on their surfaces. Therefore, deburring is necessary. Deburring removes the burrs or flash that form at the intersections of the parts' surfaces. The harmful effects of burrs are particularly evident, gradually attracting widespread attention and prompting research into their formation mechanisms and removal methods.

[0003] When deburring fasteners, burrs are removed by grinding. Generally, a dust collection mechanism is set up during the grinding process to collect the debris generated during grinding. However, during the high-speed rotation of the grinding disc, some debris is thrown out by the grinding disc, making it impossible for the dust collection mechanism to pick up the debris. This results in debris remaining in the deburring equipment, requiring subsequent cleaning by personnel. Based on the above problems, this application proposes a deburring equipment for fastener processing that is easy to clean. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a deburring device for fastener processing that is easy to clean, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A deburring device for fastener processing that is easy to clean includes a mounting frame, a lifting assembly at the top of the mounting frame, an isolation cover at the top of the mounting frame via the lifting assembly, a drive motor fixedly mounted at the top of the isolation cover, a rotating plate fixedly mounted at the output end of the drive motor, a mounting plate at the bottom of the rotating plate, a grinding disc fixedly mounted on one side of the mounting plate, a clamping assembly at the top of the mounting frame, and a cleaning assembly on the surface of the mounting frame.

[0007] Preferably, the lifting assembly includes an L-shaped plate fixedly installed on the top of the mounting frame, a vertical hydraulic push rod fixedly installed on the top of the L-shaped plate, a movable plate fixedly installed at the output end of the vertical hydraulic push rod, a guide rod fixedly installed on the top of the movable plate, the guide rod being slidably installed inside the L-shaped plate, a connecting plate fixedly installed at the bottom of the movable plate, and an isolation cover fixedly installed at the bottom of the connecting plate.

[0008] Preferably, the clamping assembly includes a fixed base fixedly installed on the top of the mounting frame, a transverse hydraulic push rod fixedly installed inside the fixed base, a connecting column fixedly installed at the output end of the transverse hydraulic push rod, a blocking plate fixedly installed at the bottom of the connecting column, a clamping plate fixedly installed inside the blocking plate, and a placement truncated cone overlapping at the bottom of the clamping plate, the placement truncated cone being fixedly installed on the top of the mounting frame.

[0009] Preferably, the cleaning component includes a collection box fixedly installed on the lower side wall of the mounting frame, a collection compartment is connected inside the collection box, a filter screen is fixedly installed inside the collection compartment, a handle is fixedly installed on the front side of the collection compartment, a vacuum fan is fixedly installed on the rear side of the collection box, a chip inlet pipe is fixedly installed on the side of the collection box, a corrugated pipe is fixedly installed at the end of the chip inlet pipe, a chip suction pipe is fixedly installed at the end of the corrugated pipe, and the chip suction pipe is fixedly installed inside the baffle plate.

[0010] Preferably, there are two mounting plates and two grinding discs, and the two mounting plates and two grinding discs are symmetrically distributed.

[0011] Preferably, the clamping plate has a V-shaped groove on its surface, and a protective pad is fixedly installed inside the V-shaped groove of the clamping plate, and the protective pad is made of rubber.

[0012] Preferably, there are two chip inlet pipes, two corrugated pipes, and two chip suction pipes, and the two chip inlet pipes, two corrugated pipes, and two chip suction pipes are symmetrically distributed.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This deburring device for fastener processing, which is easy to clean, forms a circular barrier through the contact of the baffle plate and the isolation cover. The circular barrier blocks the flying debris, preventing the debris from flying onto the surface of the deburring device. The cleaning component picks up the debris and collects the debris generated by the burr grinding. This avoids the situation where some debris is thrown out by the high-speed rotation of the grinding disc, thus avoiding the need for workers to clean the deburring device due to debris. Attached Figure Description

[0014] Figure 1 This is an isometric drawing of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0016] Figure 3 This is a right sectional view of the structure of this utility model.

[0017] In the diagram: 1. Mounting frame; 2. L-shaped plate; 3. Vertical hydraulic push rod; 4. Moving plate; 5. Guide rod; 6. Connecting plate; 7. Isolation cover; 8. Drive motor; 9. Rotating plate; 10. Mounting plate; 11. Grinding disc; 12. Fixed base; 13. Horizontal hydraulic push rod; 14. Connecting column; 15. Baffle plate; 16. Clamping plate; 17. Collection box; 18. Collection container; 19. Filter screen; 20. Handle; 21. Dust collector; 22. Chip feed pipe; 23. Corrugated pipe; 24. Chip suction pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figure 1-3A deburring device for fastener processing that is easy to clean includes a mounting frame 1. A lifting assembly is mounted on the top of the mounting frame 1, and an isolation cover 7 is mounted on the top of the mounting frame 1 via the lifting assembly. The lifting assembly includes an L-shaped plate 2 fixedly mounted on the top of the mounting frame 1. A vertical hydraulic push rod 3 is fixedly mounted on the top of the L-shaped plate 2. A movable plate 4 is fixedly mounted on the output end of the vertical hydraulic push rod 3. A guide rod 5 is fixedly mounted on the top of the movable plate 4 and slidably disposed inside the L-shaped plate 2. A connecting plate 6 is fixedly mounted on the bottom of the movable plate 4. The isolation cover 7 is fixedly mounted on the bottom of the connecting plate 6. The vertical hydraulic push rod 3 drives the isolation cover 7 downward through the movable plate 4 and the connecting plate 6, causing the isolation cover 7 to close with the barrier. Plate 15 forms a circular barrier to block flying debris, preventing it from reaching areas that cannot be picked up. A drive motor 8 is fixedly mounted on the top of the barrier 7, and a rotating plate 9 is fixedly mounted on the output end of the drive motor 8. A mounting plate 10 is mounted on the bottom of the rotating plate 9, and a grinding disc 11 is fixedly mounted on one side of the mounting plate 10. There are two mounting plates 10 and two grinding discs 11, symmetrically distributed, allowing for rapid grinding of fasteners and faster deburring. A clamping assembly is mounted on the top of the mounting frame 1, and a cleaning assembly is mounted on the surface of the mounting frame 1. The cleaning assembly includes components fixedly mounted on the lower side wall of the mounting frame 1. The collection box 17 has a collection compartment 18 inside, and a filter screen 19 is fixedly installed inside the collection compartment 18. A handle 20 is fixedly installed on the front side of the collection compartment 18, and a vacuum fan 21 is fixedly installed on the rear side of the collection box 17. A chip inlet pipe 22 is fixedly installed on the side of the collection box 17, and a corrugated pipe 23 is fixedly installed at the end of the chip inlet pipe 22. A suction pipe 24 is fixedly installed at the end of the corrugated pipe 23. There are two chip inlet pipes 22, two corrugated pipes 23, and two suction pipes 24, and they are symmetrically distributed to facilitate the rapid extraction of debris and prevent debris from falling onto the placement truncated cone and clamping plate 16 and not being completely collected. The dust collection tube 24 is fixedly installed inside the baffle plate 15. When the vacuum fan 21 is turned on, the dust collection tube 24 sucks up the dust. The dust enters the collection box 17 through the corrugated pipe 23 and the dust inlet pipe 22, and is blocked by the filter screen 19, causing the dust to fall into the collection box 18. When too much dust is collected in the collection box 18, the handle 20 is used to move the collection box 18 out of the collection box 17, and the collection box 18 moves the filter screen 19 out of the collection box 17 to clean the dust in the collection box 18. At the same time, the dust attached to the surface of the filter screen 19 can also be cleaned. The collection box 18 and the filter screen 19 are then inserted into the collection box 17 for reuse.

[0020] Specifically, the clamping assembly includes a fixed base 12 fixedly installed on the top of the mounting frame 1. A transverse hydraulic push rod 13 is fixedly installed inside the fixed base 12. A connecting post 14 is fixedly installed at the output end of the transverse hydraulic push rod 13. A baffle plate 15 is fixedly installed at the bottom of the connecting post 14. A clamping plate 16 is fixedly installed inside the baffle plate 15. A V-shaped groove is formed on the surface of the clamping plate 16. A protective pad is fixedly installed inside the V-shaped groove of the clamping plate 16. The protective pad is made of rubber. The protective pad protects the surface of the fastener and prevents the clamping plate 16 from damaging the surface of the fastener. A placement truncated cone is overlapped at the bottom of the clamping plate 16. The placement truncated cone is fixedly installed on the top of the mounting frame 1. The transverse hydraulic push rod 13 pushes the baffle plate 15 to move through the connecting post 14, so that the clamping plate 16 clamps and fixes the fastener placed on the placement truncated cone, preventing the fastener from shaking during the grinding process.

[0021] This easy-to-clean deburring device for fastener processing is connected to a 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.

[0022] In use: Place the fasteners to be deburred on the placement platform. The horizontal hydraulic push rod 13 drives the output end to move the connecting column 14, causing the connecting column 14 to push the blocking plate 15 to move. The blocking plate 15 then pushes the clamping plate 16 to contact the placement platform. The blocking plate 15 also moves the chip suction pipe 24, clamping and fixing the fasteners through the clamping plate 16. Then, the vertical hydraulic push rod 3 drives the output end to move the moving plate 4 downward. The guide rod 5 guides the moving plate 4, causing it to move the isolation cover 7 downward through the connecting plate 6. The isolation cover 7 then contacts the blocking plate 15, forming a circular blocking cover. Then, the drive motor 8 drives the output end to rotate the rotating plate 9, which in turn drives the mounting plate 10 to move, and the mounting plate 10 drives the grinding disc 11 to move, so that the grinding disc 11 grinds the surface of the fastener and removes the burrs from the surface of the fastener. The circular shield formed by the isolation cover 7 and the baffle plate 15 blocks the flying debris. At the same time, the dust suction fan 21 is started, so that the dust suction pipe 24 sucks up the debris. The sucked debris enters the corrugated pipe 23 and then enters the dust inlet pipe 22 through the corrugated pipe 23. Then, it enters the collection box 17 through the dust inlet pipe 22 and is blocked by the filter screen 19, so that the debris falls into the collection box 18.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A deburring device for fastener processing that is easy to clean, comprising a mounting frame (1), characterized in that, The top of the mounting frame (1) is provided with a lifting component, and the top of the mounting frame (1) is provided with an isolation cover (7) through the lifting component. The top of the isolation cover (7) is fixedly provided with a drive motor (8), and the output end of the drive motor (8) is fixedly provided with a rotating plate (9). The bottom of the rotating plate (9) is provided with a mounting plate (10), and a grinding disc (11) is fixedly provided on one side of the mounting plate (10). The top of the mounting frame (1) is provided with a clamping component, and the surface of the mounting frame (1) is provided with a cleaning component.

2. The deburring device for fastener processing that facilitates cleaning according to claim 1, characterized in that, The lifting assembly includes an L-shaped plate (2) fixedly installed on the top of the mounting frame (1), a vertical hydraulic push rod (3) fixedly installed on the top of the L-shaped plate (2), a movable plate (4) fixedly installed at the output end of the vertical hydraulic push rod (3), a guide rod (5) fixedly installed on the top of the movable plate (4), the guide rod (5) is slidably installed inside the L-shaped plate (2), a connecting plate (6) fixedly installed at the bottom of the movable plate (4), and an isolation cover (7) fixedly installed at the bottom of the connecting plate (6).

3. The deburring device for fastener processing that facilitates cleaning according to claim 1, characterized in that, The clamping assembly includes a fixed base (12) fixedly installed on the top of the mounting frame (1). A transverse hydraulic push rod (13) is fixedly installed inside the fixed base (12). A connecting column (14) is fixedly installed at the output end of the transverse hydraulic push rod (13). A baffle plate (15) is fixedly installed at the bottom of the connecting column (14). A clamping plate (16) is fixedly installed inside the baffle plate (15). A placement truncated cone is overlapped at the bottom of the clamping plate (16). The placement truncated cone is fixedly installed on the top of the mounting frame (1).

4. The deburring device for fastener processing that facilitates cleaning according to claim 3, characterized in that, The cleaning assembly includes a collection box (17) fixedly installed on the lower side wall of the mounting frame (1). A collection box (18) is connected inside the collection box (17). A filter screen (19) is fixedly installed inside the collection box (18). A handle (20) is fixedly installed on the front side of the collection box (18). A vacuum fan (21) is fixedly installed on the rear side of the collection box (17). A chip inlet pipe (22) is fixedly installed on the side of the collection box (17). A corrugated pipe (23) is fixedly installed at the end of the chip inlet pipe (22). A chip suction pipe (24) is fixedly installed at the end of the corrugated pipe (23). The chip suction pipe (24) is fixedly installed inside the baffle plate (15).

5. The deburring device for fastener processing that facilitates cleaning according to claim 1, characterized in that, The number of mounting plates (10) and grinding discs (11) are both two, and the two mounting plates (10) and the two grinding discs (11) are symmetrically distributed.

6. The deburring device for fastener processing that facilitates cleaning according to claim 3, characterized in that, The clamping plate (16) has a V-shaped groove on its surface. A protective pad is fixedly installed inside the V-shaped groove of the clamping plate (16), and the protective pad is made of rubber.

7. The deburring device for fastener processing that facilitates cleaning according to claim 4, characterized in that, The number of each chip inlet pipe (22), corrugated pipe (23) and chip suction pipe (24) is two, and the two chip inlet pipes (22), two corrugated pipes (23) and two chip suction pipes (24) are symmetrically distributed.

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