Punching device for rubber plug production

By integrating a ventilation system and a rotary cleaning structure, the rubber plug production punching device solves the problem of cleaning molds and equipment gaps, achieving efficient and automated cleaning, reducing the risk of foreign object contamination, and improving production efficiency.

CN224196919UActive Publication Date: 2026-05-05SHENGZHOU PHARMA PACKAGING MATERIALS TECH CHINA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENGZHOU PHARMA PACKAGING MATERIALS TECH CHINA CO LTD
Filing Date
2025-06-09
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

When existing rubber stopper production punching equipment is in operation, rubber debris easily accumulates in the mold and equipment gaps, making cleaning difficult, leading to the risk of foreign object contamination and affecting production efficiency.

Method used

Design a rubber plug production punching device that integrates a ventilation system and a rotary cleaning structure. The device uses a ventilation pump and a gear set driven by a rotary motor to drive a cleaning rod to achieve automatic cleaning of the mold and equipment, and combines a filter plate to collect debris.

Benefits of technology

It improves the ease of cleaning, significantly reduces manual maintenance costs, lowers the risk of foreign object contamination, and enhances production continuity and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of rubber plug production, and particularly relates to a rubber plug production punching device which comprises punching equipment, a box body is arranged on the front face of the punching equipment, a controller is fixedly connected to the upper surface of the box body, an air draft pump is arranged on the front face of the box body, and a filter plate is connected to the inner wall of the box body in a clamped mode. The back face of the box fixedly communicates with a telescopic hose, the top end of the telescopic hose fixedly communicates with a collecting pipe, a rotating motor is arranged on the outer surface of the collecting pipe, the power output end of the rotating motor penetrates through the collecting pipe and is fixedly connected with a first bevel gear, a sweeping rod is arranged above the collecting pipe, and the outer surface of the sweeping rod is fixedly connected with a rotating lantern ring. Specifically, firstly, rubber plug punching production is achieved through punching equipment, meanwhile, starting and stopping of an air draft pump and a rotating motor can be controlled through a controller, air draft is achieved through the air draft pump, a box body, a telescopic hose and a collecting pipe, and meanwhile the collecting pipe can stretch out and draw back to the equipment and the corners of a mold through the hose to conduct air draft.
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Description

Technical Field

[0001] This utility model belongs to the field of rubber stopper production technology, and in particular relates to a rubber stopper production punching device. Background Technology

[0002] Rubber stopper production refers to the process of manufacturing rubber stopper products with specific shapes, sizes and properties through a series of processes using rubber as the main raw material. These products are widely used in the fields of medicine, food, chemical industry, laboratory and industrial equipment, and are mainly used to seal containers, pipes or equipment interfaces to prevent liquid or gas leakage or the intrusion of external debris.

[0003] The rubber stopper production punching device is a special equipment used in the rubber stopper production process to punch rubber materials into rubber stoppers of specific shapes and sizes. Its core function is to achieve precise cutting and shaping of rubber materials by means of mechanical force, hydraulic force, pneumatic force or CNC drive, using the cooperation of cutting tools and molds. It is one of the key pieces of equipment in the rubber stopper production process.

[0004] Currently, in the existing technology, when the rubber stopper production punching device is running, rubber debris is very easy to accumulate in the gaps of the mold and equipment. These hidden gaps and the inside of the mold are significantly more difficult to clean. If the cleaning is not thorough, the residual debris may directly mix into the finished rubber stopper, causing the risk of foreign object contamination. Due to structural design limitations, some equipment also requires the disassembly of key components to complete the cleaning. A single cleaning can take several hours, which seriously affects the continuous production efficiency of the production line.

[0005] To address the aforementioned problems, this application proposes a punching device for producing rubber stoppers. Utility Model Content

[0006] The purpose of this invention is to provide a punching device for producing rubber stoppers, which solves the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0008] This utility model relates to a punching device for producing rubber stoppers, comprising a punching machine, a housing on the front of the punching machine, a controller fixedly connected to the upper surface of the housing, an exhaust pump on the front of the housing, a filter plate snapped into the inner wall of the housing, a telescopic hose fixedly connected to the back of the housing, a collection pipe fixedly connected to the top of the telescopic hose, a rotary motor on the outer surface of the collection pipe, the power output end of the rotary motor passing through the collection pipe and fixedly connected to a first bevel gear, a cleaning rod above the collection pipe, a rotating collar fixedly connected to the outer surface of the cleaning rod, and a second bevel gear fixedly connected to the bottom end of the cleaning rod, the first bevel gear and the second bevel gear meshing with each other.

[0009] Furthermore, a fixing frame is fixedly connected to the front of the punching equipment, and the inner bottom wall of the fixing frame is fixedly connected to the bottom surface of the box.

[0010] Furthermore, a sealing door is movably hinged to the front of the enclosure, and a handle is fixedly connected to the front of the sealing door.

[0011] Furthermore, a connecting plate is fixedly connected to the front of the sealing door, and the front of the connecting plate is fixedly connected to the back of the exhaust pump.

[0012] Furthermore, a placement rack is fixedly connected to the upper surface of the box, and the inner wall of the placement rack is in contact with the outer surface of the collection tube.

[0013] Furthermore, two connecting rods are fixedly connected to the outer surface of the outer ring of the rotating collar, and the ends of the two connecting rods that are far apart from each other are fixedly connected to the inner wall of the collecting tube.

[0014] Furthermore, a protective shell is fixedly connected to the outer surface of the collecting tube, and the protective shell is sleeved on the outside of the rotating motor.

[0015] This utility model has the following beneficial effects:

[0016] This utility model is equipped with a punching device that can punch rubber stoppers. At the same time, the controller can control the start and stop of the exhaust pump and the rotary motor. The exhaust pump can exhaust air from the box, the telescopic hose and the collection pipe. The exhaust of the collection pipe, together with the telescopic hose, can move the collection pipe to the corner of the punching device or the mold for exhaust. The exhaust can draw debris into the box. At the same time, the filter plate can block the debris and retain it in the box, thereby improving the convenience of cleaning.

[0017] This utility model, through the rotation of a rotary motor in conjunction with a first bevel gear and a second bevel gear, can drive a cleaning rod and a rotating collar to rotate. The rotation of the cleaning rod, in conjunction with the exhaust fan, can clean debris from corners and crevices, further improving the cleaning effect of punching equipment and molds.

[0018] In summary, by integrating punching production with automatic cleaning functions, a highly efficient cleaning system can be formed. At the same time, by using an exhaust system combined with a telescopic hose and a filter device, debris can be collected, and the rotating cleaning structure can further remove debris from dead corners. This solves the problems of difficult cleaning and low efficiency of traditional punching equipment, significantly reduces manual maintenance costs and the risk of foreign object contamination, and effectively improves the cleanliness, continuity and automation level of rubber stopper production.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall appearance structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the box in this utility model;

[0023] Figure 3 This is a schematic diagram of the filter plate in this utility model;

[0024] Figure 4 This is a schematic diagram of the telescopic hose in this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the rotary motor in this utility model;

[0026] Figure 6 This is a schematic diagram of the sweeping rod in this utility model;

[0027] The attached diagram lists the components represented by each number as follows:

[0028] In the diagram: 1. Punching equipment; 2. Housing; 3. Fixing frame; 4. Placement rack; 5. Controller; 6. Connecting plate; 7. Exhaust pump; 8. Handle; 9. Sealing door; 10. Filter plate; 11. Telescopic hose; 12. Collection pipe; 13. Protective shell; 14. Cleaning rod; 15. Rotary motor; 16. Connecting rod; 17. Rotating collar; 18. Second bevel gear; 19. First bevel gear. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0031] Please see Figure 1-6 As shown, this utility model is a punching device for producing rubber stoppers, including a punching device 1. A box 2 is provided on the front of the punching device 1. A controller 5 is fixedly connected to the upper surface of the box 2. An exhaust pump 7 is provided on the front of the box 2. A filter plate 10 is snapped into the inner wall of the box 2. A telescopic hose 11 is fixedly connected to the back of the box 2. A collection pipe 12 is fixedly connected to the top of the telescopic hose 11. A rotary motor 15 is provided on the outer surface of the collection pipe 12. The power output end of the rotary motor 15 passes through the collection pipe 12 and is fixedly connected to a first bevel gear 19. A cleaning rod 14 is provided above the collection pipe 12. A rotating collar 17 is fixedly connected to the outer surface of the cleaning rod 14. A second bevel gear 18 is fixedly connected to the bottom end of the cleaning rod 14. The first bevel gear 19 and the second bevel gear 18 mesh with each other.

[0032] In this embodiment, the punching equipment 1 adopts a modular design, consisting of a base, a transmission mechanism, and a punching die assembly. It can independently complete the punching production of rubber plugs. Meanwhile, the controller 5 adopts a PLC intelligent control system, which is only responsible for controlling the start and stop of the oil-free silent exhaust pump 7 and the rotary motor 15. Furthermore, the filter plate 10, which is snapped onto the inner wall of the housing 2, adopts a three-layer composite structure, consisting of a primary filter layer, an activated carbon adsorption layer, and a high-efficiency interception layer. It can perform gradient filtration of debris, ensuring that the debris is completely trapped inside the housing 2, which significantly improves the ease of cleaning.

[0033] The front of the punching equipment 1 is fixedly connected to a fixing frame 3, and the inner bottom wall of the fixing frame 3 is fixedly connected to the bottom surface of the box 2. In this embodiment, the fixing frame 3 can fix the box 2 to the punching equipment 1, so that the box 2 can be used stably.

[0034] The front of the housing 2 is hinged to a sealing door 9, and the front of the sealing door 9 is fixedly connected to a handle 8. In this embodiment, the housing 2 can be opened or closed through the sealing door 9, and the sealing door 9 can be easily opened or closed using the handle 8.

[0035] The front of the sealing door 9 is fixedly connected to the connecting plate 6, and the front of the connecting plate 6 is fixedly connected to the back of the exhaust pump 7. In this embodiment, the exhaust pump 7 can be fixed to the sealing door 9 through the connecting plate 6, and the exhaust pump 7 can be used stably.

[0036] The upper surface of the housing 2 is fixedly connected to a placement rack 4. The inner wall of the placement rack 4 is in contact with the outer surface of the collection tube 12. In this embodiment, the placement rack 4 can use its own elastic material to limit the collection tube 12 inside, and the collection tube 12 can be removed for use.

[0037] Two connecting rods 16 are fixedly connected to the outer surface of the outer ring of the rotating collar 17. The ends of the two connecting rods 16 that are far apart from each other are fixedly connected to the inner wall of the collecting tube 12. In this embodiment, the rotating collar 17 can be fixed to the collecting tube 12 through the connecting rods 16, thereby making the rotating collar 17 firm.

[0038] The outer surface of the collecting tube 12 is fixedly connected to a protective shell 13, which is sleeved on the outside of the rotary motor 15. In this embodiment, the rotary motor 15 can be protected inside by the protective shell 13, and the rotary motor 15 can be used for heat dissipation by utilizing the opening of the protective shell 13 itself.

[0039] Understandably, the punching equipment 1 enables the production of rubber stoppers. Simultaneously, the controller 5 controls the start and stop of the exhaust pump 7 and the rotary motor 15. The exhaust pump 7 drives the housing 2, the telescopic hose 11, and the collection pipe 12 to exhaust air. The collection pipe 12, due to the telescopic nature of the hose, extends to the corners of the equipment and molds for exhaust. Then, the filter plate 10 traps debris inside the housing 2, thereby improving the ease of cleaning. At the same time, the rotary motor 15 drives the cleaning rod 14 to rotate through the gear set, thereby cleaning debris from crevices and further enhancing the cleaning effect.

[0040] One specific application of this embodiment is as follows: In use, first connect the punching equipment 1, the exhaust pump 7, the rotary motor 15, and the controller 5 to the power supply. Electrically connect the exhaust pump 7 and the rotary motor 15 to the controller 5 via wires. Fix the punching equipment 1 to a suitable work position. When it is necessary to clean debris from the working area of ​​the punching equipment 1 and the gaps in the rubber stopper mold, turn on the exhaust pump 7 via the controller 5. At this time, the housing 2, the telescopic hose 11, and the collection pipe 12 form a negative pressure channel. The operator can hold the collection pipe 12 and utilize the rotatable and telescopic characteristics of the telescopic hose 11 to insert the collection pipe 12 into the corners of the punching equipment 1 and the mold for exhaust, causing the debris to be sucked into the housing 2. Simultaneously, turn on the rotary motor 15 via the controller 5. The motor 15 drives the first bevel gear 19 to rotate through its power output end. The first bevel gear 19, through meshing with the second bevel gear 18, drives the cleaning rod 14 to rotate within the rotating collar 17, thereby cleaning stubborn debris in the gaps and further enhancing the cleaning effect. After the debris passes through the gradient filtration of the primary filter layer, activated carbon adsorption layer and high-efficiency interception layer of the filter plate 10, the debris is trapped in the box 2. After cleaning is completed, the exhaust pump 7 and the rotating motor 15 are turned off by the controller 5. At the same time, the sealing door 9 is opened to clean the debris in the filter plate 10 and the box 2, and the collection pipe 12 is inserted into the placement rack 4 for storage after use, further improving the production efficiency of the rubber stopper punching equipment 1.

[0041] In the description of this specification, references to terms such as "an embodiment," "example," and "specific example" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0042] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A punching and cutting device for producing rubber stoppers, comprising punching and cutting equipment (1), characterized in that: The punching equipment (1) has a box (2) on its front side. A controller (5) is fixedly connected to the upper surface of the box (2). An exhaust pump (7) is provided on the front side of the box (2). A filter plate (10) is snapped into the inner wall of the box (2). A telescopic hose (11) is fixedly connected to the back side of the box (2). A collection pipe (12) is fixedly connected to the top end of the telescopic hose (11). A rotary motor (15) is provided on the outer surface of the collection pipe (12). The power output end of the rotary motor (15) passes through the collection pipe (12) and is fixedly connected to a first bevel gear (19). A cleaning rod (14) is provided above the collection pipe (12). A rotating collar (17) is fixedly connected to the outer surface of the cleaning rod (14). A second bevel gear (18) is fixedly connected to the bottom end of the cleaning rod (14). The first bevel gear (19) and the second bevel gear (18) mesh with each other.

2. The rubber stopper production punching device according to claim 1, characterized in that: The front of the punching equipment (1) is fixedly connected to a fixing frame (3), and the inner bottom wall of the fixing frame (3) is fixedly connected to the bottom surface of the box (2).

3. The rubber stopper production punching device according to claim 1, characterized in that: The front of the box (2) is hinged to a sealing door (9), and the front of the sealing door (9) is fixedly connected to a handle (8).

4. The rubber stopper production punching device according to claim 3, characterized in that: A connecting plate (6) is fixedly connected to the front of the sealing door (9), and the front of the connecting plate (6) is fixedly connected to the back of the exhaust pump (7).

5. The rubber stopper production punching device according to claim 1, characterized in that: The upper surface of the box (2) is fixedly connected to a placement rack (4), and the inner wall of the placement rack (4) is in contact with the outer surface of the collection tube (12).

6. The rubber stopper production punching device according to claim 1, characterized in that: Two connecting rods (16) are fixedly connected to the outer surface of the outer ring of the rotating collar (17), and the ends of the two connecting rods (16) that are far apart from each other are fixedly connected to the inner wall of the collecting tube (12).

7. The rubber stopper production punching device according to claim 1, characterized in that: A protective shell (13) is fixedly connected to the outer surface of the collecting tube (12), and the protective shell (13) is sleeved on the outside of the rotary motor (15).