Injection molding part multi-insert wobble plate embedding equipment

Abstract

The utility model discloses injection molding part multi-insert wobble plate embedding equipment which comprises a vertical injection molding machine, a rotating platform, an insert embedding robot, a wobble plate platform, an insert tool, a staggered material receiving table, a rodless air cylinder slitting sliding table, a straight vibrator, a slitting hole, an insert ejection air cylinder, a four-axis robot and an insert vibration plate. The rotating platform is in butt joint with an insert embedding robot, the insert embedding robot is in butt joint with a wobble plate platform, a plurality of insert tools are arranged on the wobble plate platform, and a rodless air cylinder slitting sliding table is arranged on the staggered material receiving table. By means of the mode, according to the multi-insert wobble plate embedding equipment for the injection molding part, the mode that the insert taking pneumatic claw is matched with the embedding jacking air cylinder is adopted to replace manual work to achieve press-fitting action, and inserts are rapidly prepared through cooperation of the rodless air cylinder slitting sliding table and the wobble plate platform, so that the yield of the insert embedding process is low. Therefore, the production efficiency and the embedding yield are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of injection molding equipment, and in particular to a multi-insert tray mounting device for injection molded parts. Background Technology

[0002] After the plastic parts are molded, inserts need to be embedded. Current technology performs this process on the production line by manual operation. Since manual operation is technically difficult for embedding inserts, inserts are prone to problems such as misalignment, missing parts, and overpressure on the plastic parts. This results in low production efficiency and low yield. Utility Model Content

[0003] The main technical problem solved by this utility model is to provide a multi-insert placement and embedding equipment for injection molded parts. In response to the problem of low yield in the insert embedding process, the equipment uses a combination of insert picking pneumatic grippers and embedding top pressure cylinders to replace manual pressing action. It also utilizes the collaboration of rodless cylinder cutting slide and placement platform to quickly prepare inserts, thereby greatly improving production efficiency and embedding yield.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A multi-insert placement and embedding device for injection molded parts is provided, including a vertical injection molding machine, a rotary platform, an insert embedding robot, a placement platform, insert fixtures, a staggered receiving platform, a rodless cylinder cutting slide, a linear vibrator, cutting holes, an insert ejection cylinder, a four-axis robot, and an insert vibratory feeder. The vertical injection molding machine is equipped with a rotary platform, which is connected to the insert embedding robot. The insert embedding robot is connected to the placement platform. Several insert fixtures are provided on the placement platform. A rodless cylinder cutting slide is provided on the staggered receiving platform. Two alternating cutting holes for the linear vibrator are formed on the rodless cylinder cutting slide. An insert ejection cylinder is matched directly below each cutting hole. The four-axis robot is connected to both the cutting hole and the insert fixture. The upstream port of the linear vibrator is connected to the insert vibratory feeder.

[0005] In a preferred embodiment of the present invention, the four-axis robot is equipped with a swivel gripper, which is composed of several swivel pneumatic grippers.

[0006] In a preferred embodiment of the present invention, the insert tooling is supported on a fixed bracket or a flipping bracket. The fixed bracket is fixedly mounted on the tray platform. The flipping bracket consists of a bearing seat, a flip plate, and a rotary cylinder. The flip plate is mounted on the tray platform via the bearing seat, and the rotary cylinder is connected to the flip plate via a drive mechanism.

[0007] In a preferred embodiment of the present invention, the insert tooling consists of a contouring limiting block and a top pin cylinder. The top pin cylinder is located directly below the contouring limiting block, and the contouring limiting block has an opening for the top pin cylinder to extend and retract.

[0008] In a preferred embodiment of this utility model, the insert embedding robot is equipped with an integrated frame and has several injection molding negative pressure suction cups and several insert picking grippers attached thereon. The insert picking grippers have a vertically integrated embedding top pressure cylinder between their fingers. The injection molding negative pressure suction cups are connected to a rotating platform. The insert picking grippers are connected to insert tooling. The embedding top pressure cylinder passes through the fingers of the insert picking grippers and presses against the rotating platform.

[0009] The beneficial effects of this utility model are as follows: This utility model provides a multi-insert placement and embedding equipment for injection molded parts. In response to the problem of low yield in the insert embedding process, it adopts a combination of insert picking pneumatic grippers and embedding top pressure cylinders to replace manual pressing action. It also utilizes the collaboration of rodless cylinder cutting slide and placement platform to quickly prepare inserts, thereby greatly improving production efficiency and embedding yield. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0011] Figure 1 This is an overall structural diagram of a multi-insert placement and embedding device for injection molded parts according to this utility model;

[0012] Figure 2 This is a structural diagram of a rodless cylinder cutting slide table for a multi-insert placement and embedding equipment for injection molded parts, according to this utility model.

[0013] Figure 3 This is a structural diagram of the pneumatic gripper for a multi-insertion tray mounting and embedding device for injection molded parts according to this utility model;

[0014] Figure 4 This is a diagram of the flip-plate structure of a multi-insert tray mounting and embedding device for injection molded parts according to this utility model;

[0015] Figure 5 This is an integrated frame structure diagram of a multi-insert placement and embedding device for injection molded parts according to this utility model;

[0016] Figure 6 This is a structural diagram of the mounting top pressure cylinder of a multi-insert placement tray mounting device for injection molded parts, according to this utility model. Detailed Implementation

[0017] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] like Figure 1-6 As shown, the embodiments of this utility model include:

[0019] A multi-insert placement and embedding device for injection molded parts includes a vertical injection molding machine 1, a rotating platform 2, an insert embedding robot 3, a placement platform 4, insert fixtures 5, a staggered receiving platform 6, a rodless cylinder slitting slide 7, a linear vibrator 8, slitting holes 9, an insert ejection cylinder 10, a four-axis robot 11, and an insert vibratory feeder 12. The vertical injection molding machine 1 is equipped with a rotating platform 2, which is connected to the insert embedding robot 3. The insert embedding robot 3 is connected to the placement platform 4. The placement platform 4 is equipped with several insert fixtures 5. The staggered receiving platform 6 is equipped with a rodless cylinder slitting slide 7. The rodless cylinder slitting slide 7 has two slitting holes 9 that alternately connect to the linear vibrator 8. The insert ejection cylinder 10 is matched directly below the slitting hole 9. The four-axis robot 11 is connected to the slitting hole 9 and the insert fixture 5 respectively. The upstream port of the linear vibrator 8 is connected to the insert vibratory feeder 12.

[0020] The four-axis robot 11 is equipped with a plate-swinging gripper 13, which is composed of several plate-swinging pneumatic grippers 14.

[0021] Furthermore, the insert tooling 5 is supported on a fixed bracket 15 or a flipping bracket 16. The fixed bracket 15 is fixedly mounted on the plate-slab platform 4. The flipping bracket 16 is composed of a bearing seat 17, a flip plate 18, and a rotary cylinder 19. The flip plate 18 is mounted on the plate-slab platform 4 via the bearing seat 17, and the rotary cylinder 19 is connected to the flip plate 18 in a driving manner.

[0022] Furthermore, the insert tooling 5 consists of a contouring limiting block 20 and a top pin cylinder 21. The top pin cylinder 21 is located directly below the contouring limiting block 20, and the contouring limiting block 20 has an opening for the top pin cylinder 21 to extend and retract.

[0023] Furthermore, the insert embedding robot 3 is equipped with an integrated frame 22 and has several injection molding part negative pressure suction cups 23 and several insert picking grippers 24 attached to it. The insert picking grippers 24 have vertically integrated embedding top pressure cylinders 25 between their fingers. The injection molding part negative pressure suction cups 23 are connected to the rotating platform 2, and the insert picking grippers 24 are connected to the insert tooling 5. The embedding top pressure cylinders 25 pass through the fingers of the insert picking grippers 24 and press against the rotating platform 2.

[0024] The plastic parts produced by the vertical injection molding machine 1 are unloaded onto the rotating platform 2, which moves them to the working range of the insert embedding robot 3. Simultaneously, the insert vibratory feeder 12 discharges the inserts from the linear vibrator 8 to the cutting cavity 9. Driven by the rodless cylinder cutting slide 7, the cutting cavity 9 peels off individual inserts. The insert ejection cylinder 10 lifts the separated inserts, and then the four-axis robot 11 picks up the ejected inserts and places them into the insert fixture 5. Depending on the embedding process requirements of different insert specifications, the four-axis robot 11 either places the inserts directly onto the fixed bracket 15 or onto the flip plate 18, adjusting their posture using the rotating cylinder 19, thus completing the tray placement process.

[0025] Subsequently, the insert embedding robot 3 removes the insert from the tray platform 4 at a fixed point and transfers it to the plastic part. First, the injection molding negative pressure suction cup 23 presses and limits the plastic part. Then, the insert picking gripper 24 partially loosens and disengages the insert, causing it to fall slightly onto the plastic part. Finally, the embedding top cylinder applies pressure to the insert, embedding it into the plastic part. This completes the processing.

[0026] In summary, this utility model provides a multi-insert placement and embedding equipment for injection molded parts. To address the problem of low yield in the insert embedding process, it uses a combination of insert picking pneumatic gripper 24 and embedding top pressure cylinder 25 to replace manual pressing action. Furthermore, it utilizes the collaboration of rodless cylinder cutting slide 7 and placement platform 4 to quickly prepare inserts, thereby greatly improving production efficiency and embedding yield.

[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A multi-insert placement and embedding device for injection molded parts, characterized in that, The system includes a vertical injection molding machine, a rotary platform, an insert embedding robot, a tray platform, insert fixtures, a staggered receiving platform, a rodless cylinder slitting slide, a linear vibrator, slitting holes, an insert ejection cylinder, a four-axis robot, and an insert vibratory feeder. The vertical injection molding machine is equipped with a rotary platform, which is connected to the insert embedding robot. The insert embedding robot is connected to the tray platform. The tray platform is equipped with several insert fixtures. The staggered receiving platform is equipped with a rodless cylinder slitting slide. The rodless cylinder slitting slide has two alternately connected slitting holes for the linear vibrator. An insert ejection cylinder is matched directly below the slitting hole. The four-axis robot is connected to both the slitting hole and the insert fixture. The upstream port of the linear vibrator is connected to the insert vibratory feeder.

2. The injection molding multi-insert tray mounting device according to claim 1, characterized in that, The four-axis robot is equipped with a plate-swinging gripper, which consists of several plate-swinging pneumatic grippers.

3. The injection molding multi-insert tray mounting device according to claim 1, characterized in that, The insert tooling is supported on a fixed bracket or a flipping bracket. The fixed bracket is fixedly mounted on the plate-spinning platform. The flipping bracket consists of a bearing, a flip plate, and a rotary cylinder. The flip plate is mounted on the plate-spinning platform via the bearing, and the rotary cylinder is connected to the flip plate via a drive mechanism.

4. The injection molding multi-insert tray mounting device according to claim 1, characterized in that, The insert tooling consists of a contouring limiting block and a top pin cylinder. The top pin cylinder is located directly below the contouring limiting block, and the contouring limiting block has an opening for the top pin cylinder to extend and retract.

5. The injection molding multi-insert tray mounting device according to claim 1, characterized in that, The insert embedding robot is equipped with an integrated frame and has several injection molding negative pressure suction cups and several insert picking grippers attached to it. The insert picking grippers have vertically integrated embedding top pressure cylinders between their fingers. The injection molding negative pressure suction cups are connected to the rotating platform, the insert picking grippers are connected to the insert tooling, and the embedding top pressure cylinders pass through the fingers of the insert picking grippers and press against the rotating platform.

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