Weighing bin for rapid loading station

By installing a cleaning device and a tapping device within the valve plate frame of the weighing chamber, the problem of blockage caused by material accumulation was solved, thus achieving stable and accurate weighing of the weighing chamber.

CN224198430UActive Publication Date: 2026-05-05SHANDONG SHIQIANG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG SHIQIANG INTELLIGENT TECHNOLOGY CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

When the valve plate moves back and forth, material can easily enter the chute, and long-term accumulation can lead to blockage, affecting the normal use of the weighing bin.

Method used

A cleaning device, including a threaded cylinder and a scraper, is installed within the frame of the valve plate. The scraper is rotated by a hydraulic rod to clean the material, and the vibration of the striking device removes the attached material, ensuring that the valve plate moves smoothly.

Benefits of technology

It effectively avoids material accumulation, improves the stability and sealing effect of the weighing hopper, prevents coal leakage, and ensures weighing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a weighing bin used for a rapid loading station, which relates to the technical field of weighing bins and comprises a support, a stock bin is fixedly connected to the outer surface of the support, a plurality of weighing sensors are arranged on the outer surface of the stock bin, a frame is arranged at the bottom end of the stock bin and fixed on the outer surface of the support, and the weighing sensors are arranged on the outer surface of the frame. A hydraulic rod is arranged at one end of the frame, a cleaning device is arranged on the outer surface of the valve plate, the cleaning device comprises two threaded cylinders and two threaded rods, and a plurality of scraping blocks are fixedly connected to one ends of the threaded cylinders. When a hydraulic rod operates to drive a valve plate to move, threaded barrels on the two sides of the inner wall of the valve plate can rotate, scraping blocks are driven to rotate to scrape and clean materials on the moving path of the valve plate on the inner wall of a frame, and the situation that the moving path of the valve plate is blocked due to the fact that the materials are stacked on the inner wall of the frame, and the sealing effect of the valve plate on the bottom of the stock bin is affected is avoided. And the stability of the weighing bin in use is improved.
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Description

Technical Field

[0001] This utility model relates to the field of weighing bin technology, and in particular to a weighing bin for use in rapid loading stations. Background Technology

[0002] A rapid loading station is an automated equipment used for efficient and quantitative loading of bulk materials (such as coal, ore, cement, etc.), and is widely used in mines, ports, railways and other scenarios.

[0003] During operation at the rapid loading station, materials enter the weighing hopper through a buffer hopper at the top of the station. High-precision weighing sensors are installed on the outside of the weighing hopper, which can monitor the weight of the materials in the weighing hopper in real time. A hydraulic valve is installed at the bottom of the weighing hopper. The valve is opened by a hydraulic system to allow the materials to be discharged. When the valve plate moves back and forth, materials can easily enter the groove of the valve plate. Over time, the material will be compacted by the movement of the valve plate. In the long run, the valve plate will not be able to completely seal when it moves, resulting in coal leakage and affecting the normal use of the weighing hopper. Utility Model Content

[0004] The purpose of this invention is to solve the problem that when the valve plate moves back and forth, material easily enters the groove of the valve plate. The long-term accumulation of material will be compacted by the movement of the valve plate. Over time, this will cause the valve plate to be unable to completely seal when it moves, resulting in coal leakage and affecting the normal use of the weighing bin. Therefore, a weighing bin for a rapid loading station is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a weighing bin for a rapid loading station, comprising a support frame, a hopper fixedly connected to the outer surface of the support frame, a plurality of weighing sensors disposed on the outer surface of the hopper, a frame disposed at the bottom end of the hopper, the frame being fixed to the outer surface of the support frame, a hydraulic rod disposed at one end of the frame, a valve plate fixedly connected to the output rod of the hydraulic rod, the valve plate sliding on the inner wall of the frame, and a cleaning device disposed on the outer surface of the valve plate for cleaning the valve plate moving track inside the frame.

[0006] Furthermore, the cleaning device includes two threaded cylinders and two screws. The two screws are fixedly connected to both sides of the inner wall of the frame, and the two threaded cylinders are rotatably connected to both sides of the inner wall of the valve plate. The inner wall of the threaded cylinder is threadedly connected to the outer surface of the screw. A number of scraping blocks are fixedly connected to one end of the threaded cylinder, and the scraping blocks are circumferentially distributed on the outer surface of the threaded cylinder.

[0007] Furthermore, the outer surface of the scraper is provided with several auxiliary grooves, and the inner walls of the auxiliary grooves are inclined at both sides.

[0008] Furthermore, a brush plate is fixedly connected to one side of the scraper, and one end of the brush plate is provided with stiff bristles.

[0009] Furthermore, a pad made of rubber is fixedly connected to one end of the threaded cylinder.

[0010] Furthermore, one end of the frame is provided with several through slots, which are linearly distributed on the outer surface of the frame.

[0011] Furthermore, a striking device is provided on one side of the bottom end of the frame. The striking device includes a rotating shaft, a striking rod is fixedly connected to the outer surface of the rotating shaft, a coil spring is provided at one end of the rotating shaft, and the two ends of the coil spring are fixedly connected to one side of the rotating shaft and one side of the inner wall of the frame, respectively. Two stops are fixedly connected to the top end of the striking rod.

[0012] Furthermore, a rubber rod is fixedly connected to the end of the striking rod away from the pivot, and the outer surface of the rubber rod is cylindrical.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] In this invention, by setting a striking device, when the hydraulic rod operates to move the valve plate, the threaded cylinders on both sides of the inner wall of the valve plate will rotate, causing the scraper to rotate and scrape and clean the material on the moving path of the valve plate on the inner wall of the frame. This prevents the material from accumulating on the inner wall of the frame and blocking the moving path of the valve plate, thus affecting the sealing effect of the valve plate on the bottom of the silo and improving the stability of the weighing silo during use. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a three-dimensional structural diagram of the bracket of this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the screw section of this utility model;

[0018] Figure 4 This is a partial cross-sectional three-dimensional structural diagram of the valve plate of this utility model.

[0019] Legend: 1. Support; 2. Cleaning device; 3. Striking device; 4. Hopper; 5. Weighing sensor; 6. Frame; 7. Hydraulic rod; 8. Valve plate; 21. Screw; 22. Threaded cylinder; 23. Scraper; 24. Auxiliary groove; 25. Brush blade; 26. Through groove; 27. Pad; 31. Shaft; 32. Striking rod; 33. Coil spring; 34. Stop block; 35. Rubber rod. Detailed Implementation

[0020] Example 1, as Figure 1-2 As shown, the weighing bin for a rapid loading station includes a support frame 1. A hopper 4 is fixedly connected to the outer surface of the support frame 1. Several weighing sensors 5 are installed on the outer surface of the hopper 4. A frame 6 is installed at the bottom of the hopper 4 and is fixed to the outer surface of the support frame 1. A hydraulic rod 7 is installed at one end of the frame 6. A valve plate 8 is fixedly connected to the output rod of the hydraulic rod 7. The valve plate 8 slides on the inner wall of the frame 6. A cleaning device 2 is installed on the outer surface of the valve plate 8 to clean the moving track of the valve plate 8 inside the frame 6. When the weighing bin is working, it receives signals from the support frame 1. The material in the buffer bin (not shown in the figure) is controlled by a gate to flow into the silo 4. After the material enters the silo 4, the weighing sensor 5 receives the weight change of the silo 4 and generates an electrical signal. The signal from the weighing sensor 5 is collected through the junction box and transmitted to the weighing instrument. The weighing instrument converts the signal into the weight of the material and displays it in real time on the screen in the control room. Then, the hydraulic rod 7 is controlled to operate and retract, which drives the valve plate 8 to move on the inner wall of the frame 6, which can open or close the bottom of the silo 4, so that the material is output through the bottom of the silo 4 or the silo 4 is closed.

[0021] Reference Figure 1-4 As shown in this embodiment: the cleaning device 2 includes two threaded cylinders 22 and two screws 21. The two screws 21 are fixedly connected to both sides of the inner wall of the frame 6. The two threaded cylinders 22 are rotatably connected to both sides of the inner wall of the valve plate 8. The inner wall of the threaded cylinder 22 is threadedly connected to the outer surface of the screw 21. A number of scraper blocks 23 are fixedly connected to one end of the threaded cylinder 22. The scraper blocks 23 are circumferentially distributed on the outer surface of the threaded cylinder 22. By setting the scraper blocks 23, when the hydraulic rod 7 moves the valve plate 8, the threaded cylinders 22 on both sides of the inner wall of the valve plate 8 will move and rotate on the outer surface of the two screws 21, which will drive the scraper blocks 23 at one end of the threaded cylinder 22 to rotate. The scraper blocks 23 scrape and clean the material on the moving path of the valve plate 8 on the inner wall of the frame 6, so as to avoid the material from accumulating on the inner wall of the frame 6 and blocking the moving path of the valve plate 8, affecting the sealing effect of the valve plate 8 on the bottom of the silo 4, and improving the stability of the weighing silo during use.

[0022] Reference Figure 2-4 As shown in this embodiment: the outer surface of the scraper 23 is provided with several auxiliary grooves 24. The inner walls of the auxiliary grooves 24 are inclined at both sides. By setting the auxiliary grooves 24, the contact area between the outer surface of the scraper 23 and the material attached to the inner wall of the frame 6 can be increased, thereby improving the cleaning effect of the scraper 23 on the material. The inclined inner wall of the auxiliary groove 24 makes it easier for the material to leave the interior of the auxiliary groove 24. A brush plate 25 is fixedly connected to one side of the scraper 23. One end of the brush plate 25 is provided with hard bristles. When the scraper 23 rotates, the hard bristles at one end of the brush plate 25 will contact the inner wall surface of the frame 6, further sweeping away the material on the inner wall of the frame 6 and improving the cleaning effect.

[0023] Reference Figure 2-4 As shown in this embodiment: a pad 27 is fixedly connected to one end of the threaded cylinder 22. The pad 27 is made of rubber. By setting the rubber pad 27, the contact point between one end of the threaded cylinder 22 and the inner wall of the frame 6 when the valve plate 8 moves to close the bottom of the hopper 4 can be buffered. Several through grooves 26 are opened at one end of the frame 6. The through grooves 26 are linearly distributed on the outer surface of the frame 6. By opening several through grooves 26 on the outer surface of the frame 6, the material scraped off when the valve plate 8 moves in the direction of the through grooves 26 can be output through the through grooves 26.

[0024] Reference Figure 1-3 As shown in this embodiment: a striking device 3 is provided on one side of the bottom end of the frame 6. The striking device 3 includes a rotating shaft 31, and a striking rod 32 is fixedly connected to the outer surface of the rotating shaft 31. A coil spring 33 is provided at one end of the rotating shaft 31. The two ends of the coil spring 33 are fixedly connected to one side of the rotating shaft 31 and one side of the inner wall of the frame 6, respectively. Two stops 34 are fixedly connected to the top end of the striking rod 32. When the valve plate 8 moves to fully open the bottom end of the hopper 4, one end will contact one side of the stop 34 and push the stop 34 to control the striking rod 32. The upward rotation of the pivot 31 causes the end of the striking rod 32 away from the pivot 31 to contact the outer surface of the valve plate 8 and generate an impact, causing the valve plate 8 to vibrate. This further knocks off the material adhering to both sides of the valve plate 8, improving the cleaning effect on the surface of the valve plate 8 and the frame 6. A rubber rod 35 is fixedly connected to the end of the striking rod 32 away from the pivot 31. The outer surface of the rubber rod 35 is cylindrical. By setting the cylindrical rubber rod 35, the striking rod 32 will not make any abnormal noise when it strikes the valve plate 8.

[0025] Working Principle: When the weighing silo is working, it receives material from the buffer silo. The buffer silo controls the flow of material into the silo 4 through a gate. After the material enters the silo 4, the load cell 5 receives the weight change of the silo 4 and generates an electrical signal. The signal from the load cell 5 is collected through the junction box and transmitted to the weighing instrument. The weighing instrument converts the signal into the material weight and displays it in real time on the screen in the control room. Subsequently, the hydraulic rod 7 is controlled to retract, causing the valve plate 8 to move on the inner wall of the frame 6, which can open or close the bottom of the silo 4, allowing material to be output through the bottom of the silo 4 or closing the silo 4. When the hydraulic rod 7 moves the valve plate 8, the threaded cylinders on both sides of the inner wall of the valve plate 8... 22 will move and rotate on the outer surface of the two screws 21, causing the scraper 23 at one end of the threaded cylinder 22 to rotate. The scraper 23 scrapes and cleans the material on the moving path of the valve plate 8 on the inner wall of the frame 6, preventing the material from accumulating on the inner wall of the frame 6 and blocking the moving path of the valve plate 8. When the valve plate 8 moves and fully opens the bottom of the hopper 4, one end will contact one side of the stop block 34 and push the stop block 34 to control the striking rod 32 to rotate upward through the rotating shaft 31, so that the end of the striking rod 32 away from the rotating shaft 31 contacts the outer surface of the valve plate 8 and generates an impact, causing the valve plate 8 to vibrate, further knocking off the material attached to both sides of the valve plate 8.

[0026] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.

Claims

1. A weighing bin for a rapid loading station, comprising a support frame (1), characterized in that: A hopper (4) is fixedly connected to the outer surface of the support (1). Several weighing sensors (5) are provided on the outer surface of the hopper (4). A frame (6) is provided at the bottom of the hopper (4). The frame (6) is fixed to the outer surface of the support (1). A hydraulic rod (7) is provided at one end of the frame (6). A valve plate (8) is fixedly connected to the output rod of the hydraulic rod (7). The valve plate (8) slides on the inner wall of the frame (6). A cleaning device (2) is provided on the outer surface of the valve plate (8) to clean the moving track of the valve plate (8) inside the frame (6).

2. The weighing bin for a rapid loading station according to claim 1, characterized in that: The cleaning device (2) includes two threaded cylinders (22) and two screws (21). The two screws (21) are fixedly connected to the inner walls of the frame (6) on both sides respectively. The two threaded cylinders (22) are rotatably connected to the inner walls of the valve plate (8) respectively. The inner wall of the threaded cylinder (22) is threadedly connected to the outer surface of the screw (21). A number of scraper blocks (23) are fixedly connected to one end of the threaded cylinder (22). The scraper blocks (23) are circumferentially distributed on the outer surface of the threaded cylinder (22).

3. The weighing bin for a rapid loading station according to claim 2, characterized in that: The outer surface of the scraper (23) is provided with a number of auxiliary grooves (24), and the inner walls of the auxiliary grooves (24) are inclined at both sides.

4. The weighing bin for a rapid loading station according to claim 3, characterized in that: A brush plate (25) is fixedly connected to one side of the scraper (23), and one end of the brush plate (25) is provided with hard bristles.

5. The weighing bin for a rapid loading station according to claim 4, characterized in that: One end of the threaded cylinder (22) is fixedly connected to a pad (27), which is made of rubber.

6. The weighing bin for a rapid loading station according to claim 5, characterized in that: The frame (6) has several through slots (26) at one end, and the through slots (26) are linearly distributed on the outer surface of the frame (6).

7. The weighing bin for a rapid loading station according to claim 6, characterized in that: A striking device (3) is provided on one side of the bottom end of the frame (6). The striking device (3) includes a rotating shaft (31). A striking rod (32) is fixedly connected to the outer surface of the rotating shaft (31). A coil spring (33) is provided at one end of the rotating shaft (31). The two ends of the coil spring (33) are fixedly connected to one side of the rotating shaft (31) and one side of the inner wall of the frame (6), respectively. Two stops (34) are fixedly connected to the top end of the striking rod (32).

8. The weighing bin for a rapid loading station according to claim 7, characterized in that: The striking rod (32) is fixedly connected to a rubber rod (35) at the end away from the rotating shaft (31), and the outer surface of the rubber rod (35) is cylindrical.