Thermal insulation structure of autoclaved lightweight concrete composite wallboard

By designing an insulated outer panel and a hinged rod spring structure into the autoclaved lightweight concrete composite wall panel, the problem of insufficient thermal insulation performance is solved, the thermal insulation and impact resistance of the wall panel are improved, and the service life is extended.

CN224200135UActive Publication Date: 2026-05-05SUZHOU KAIAO PURIFICATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU KAIAO PURIFICATION TECH CO LTD
Filing Date
2025-05-07
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing autoclaved lightweight concrete composite wall panels have insufficient thermal insulation performance, resulting in a large temperature difference between the inside and outside of the wall panels, which affects their performance.

Method used

The insulation outer panel is slidably fitted inside the concrete slab. The insulation outer panel consists of a reinforcing layer, an elastic layer one, an insulation layer, and an elastic layer two. The design of the reinforcing layer improves the structural strength, the elastic layer improves the impact resistance, the insulation layer improves the heat insulation effect, and the impact force is buffered by the cooperation of the hinge rod and the spring.

Benefits of technology

It improves the thermal insulation and impact resistance of the wall panels, reduces the impact of impact on the wall panels, and extends their service life.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224200135U_ABST
    Figure CN224200135U_ABST
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Abstract

The utility model belongs to the field of concrete composite wallboards, and particularly relates to a heat preservation structure of an autoclaved lightweight concrete composite wallboard, which comprises a concrete board, two heat preservation outer boards which are symmetrically distributed are sleeved in the concrete board in a sliding mode, and the concrete board is an autoclaved lightweight concrete wallboard. The heat preservation outer plate comprises a reinforcing layer, a first elastic layer, a heat preservation layer and a second elastic layer, and the first elastic layer is arranged on the outer side of the reinforcing layer. According to the utility model, by designing the effect of the insulation board, the insulation board is arranged outside the wallboard and can protect the wallboard, the reinforcing layer is arranged on the outer surface of the insulation board, the diamond wallboard has the advantages of high hardness, high glossiness, water resistance, fire resistance and corrosion resistance, and the purpose of buffering and protecting the concrete board can be achieved under the effect of the elastic layer I and the elastic layer II; and in addition, under the action of the heat preservation layer, good heat insulation and heat preservation performance can be provided, and the use effect of the composite wallboard is improved.
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Description

Technical Field

[0001] This utility model relates to the field of concrete composite wall panel technology, specifically to a thermal insulation structure for autoclaved lightweight concrete composite wall panels. Background Technology

[0002] Autoclaved lightweight concrete (AFC) wall panels are a new type of wall building material with advantages such as lightweight, heat insulation, sound insulation, and fire resistance. They are manufactured by autoclaving cement, sand, and lightweight aggregates under high temperature and pressure after concrete pouring. AFC wall panels are suitable for various building types, including residential, commercial, and public buildings, and can be used as wall materials.

[0003] Utility model patent CN202689311U discloses an autoclaved aerated concrete (AAC) composite wall panel. The composite wall panel includes an upper fiber cement board, an AAC core layer, and a lower fiber cement board. The AAC core layer is covered by the lower fiber cement board, and the upper fiber cement board is covered by the AAC core layer. This utility model provides a low-cost AAC composite wall panel with good wall quality, possessing the advantages of AAC concrete (low price, lightweight, fire resistance, heat insulation, and sound insulation) as well as the advantages of composite panels (good flatness, convenient construction, and easy decoration).

[0004] In existing technologies, the thermal insulation performance of concrete composite wall panels is insufficient, resulting in a large temperature difference between the inside and outside of the panel, which affects the performance of the wall panel. Therefore, improvements are needed. Utility Model Content

[0005] The purpose of this utility model is to provide a thermal insulation structure for autoclaved lightweight concrete composite wall panels, which solves the problem of insufficient thermal insulation performance of wall panels.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a thermal insulation structure for an autoclaved lightweight concrete composite wall panel, comprising a concrete slab, with two symmetrically distributed thermal insulation outer panels slidably fitted inside the concrete slab. The concrete slab is an autoclaved lightweight concrete wall panel. Each thermal insulation outer panel includes a reinforcing layer, an elastic layer one, a thermal insulation layer, and an elastic layer two. The elastic layer one is disposed on the outer side of the reinforcing layer, the thermal insulation layer one is disposed on the outer side of the elastic layer one, and the elastic layer two is disposed on the outer side of the thermal insulation layer. A fixing seat is fixedly connected to the inner side of the thermal insulation outer panel. A hinge rod is hinged inside the fixing seat, and a connecting seat is hinged to the other end of the hinge rod. The connecting seat is slidably connected to the concrete slab. A fixing rod is slidably fitted inside the connecting seat, and the fixing rod is fixedly connected to the concrete slab. A spring is disposed on the outer side of the fixing rod. A guide rod is fixedly connected to the inner side of the thermal insulation outer panel, and the guide rod is slidably connected to the concrete slab.

[0007] Preferably, the reinforcing layer is made of diamond-coated wall panel material, and the thickness of the reinforcing layer is 20mm. By designing the reinforcing layer, the structural strength of the thermal insulation wall panel can be improved.

[0008] Preferably, the first elastic layer is made of sponge material, and the thickness of the first elastic layer is 15mm. By designing the first elastic layer, the impact resistance of the thermal insulation wall panel can be improved.

[0009] Preferably, the insulation layer is made of an integrated insulation board material, with the surface layer being a high-strength calcium silicate board, the reinforcing layer being a mixture of cement and polystyrene particles, and the core layer being a polystyrene insulation board. By designing the insulation layer, the insulation effect of the composite wall panel can be improved.

[0010] Preferably, the second elastic layer is made of UPVC foam board, and the thickness of the second elastic layer is 20mm. By designing the second elastic layer, the impact resistance of the thermal insulation wall panel can be further improved.

[0011] Preferably, one end of the spring is fixedly connected to the connecting seat, and the other end of the spring is fixedly connected to the concrete slab. The spring is designed so that its force can be applied to the connecting seat.

[0012] Preferably, the concrete slab has a guide groove inside, and a guide rod is slidably connected inside the guide groove. By designing the guide groove, the guide rod can slide inside the concrete slab.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model utilizes the design of an insulation board, which is placed outside the wall panel to protect it. The outer surface of the insulation board is a reinforcing layer. The diamond wall panel has high hardness, high gloss, and is waterproof, fireproof, and corrosion-resistant. The elastic layers one and two act as a buffer to protect the concrete slab, improving the wall panel's impact resistance. Furthermore, the insulation layer provides excellent thermal insulation performance, enhancing the overall performance of the composite wall panel.

[0015] 2. This utility model designs a hinge between the fixed seat and the hinge rod. When the insulation board is impacted, the impact force will push the insulation board to slide into the concrete board. This allows the connecting seat to slide along the guide rod and compress the spring. Under the elastic action of the spring, the impact force can be buffered, reducing the impact of the impact force and improving the impact resistance of the composite wall panel, which can indirectly extend its service life. Attached Figure Description

[0016] Figure 1 This is a perspective view of the overall structure of this utility model;

[0017] Figure 2 This utility model Figure 1Right sectional view of the insulation board;

[0018] Figure 3 This utility model Figure 1 A partial three-dimensional sectional view of the structure;

[0019] Figure 4 This utility model Figure 3 Enlarged view of point A.

[0020] In the diagram: 1. Concrete slab; 2. Insulated outer panel; 21. Reinforcing layer; 22. Elastic layer one; 23. Insulation layer; 24. Elastic layer two; 3. Fixing seat; 4. Hinge rod; 5. Connecting seat; 6. Fixing rod; 7. Spring; 8. Guide rod; 9. Guide groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 , Figure 2 A thermal insulation structure for an autoclaved lightweight concrete composite wall panel includes a concrete panel 1, with two symmetrically distributed thermal insulation outer panels 2 slidingly fitted inside the concrete panel 1. The concrete panel 1 is an autoclaved lightweight concrete wall panel, and the thermal insulation outer panels 2 include a reinforcing layer 21, an elastic layer 1 22, a thermal insulation layer 23, and an elastic layer 24.

[0023] Please see Figure 1 , Figure 2 The reinforcing layer 21 is made of diamond wall panel material and has a thickness of 20mm. By designing the reinforcing layer 21, the structural strength of the insulation wall panel can be improved. An elastic layer 22 is set on the outside of the reinforcing layer 21. The elastic layer 22 is made of sponge material and has a thickness of 15mm. By designing the elastic layer 22, the impact resistance of the insulation wall panel can be improved. An insulation layer 23 is set on the outside of the elastic layer 22. The insulation layer 23 is made of integrated insulation board material. The surface layer of the insulation layer 23 is high-strength calcium silicate board, the reinforcing layer is a mixture of cement and polystyrene particles, and the core layer is polystyrene insulation board. By designing the insulation layer 23, the insulation effect of the composite wall panel can be improved. An elastic layer 24 is set on the outside of the insulation layer 23. The elastic layer 24 is made of UPVC foam board material and has a thickness of 20mm. By designing the elastic layer 24, the impact resistance of the insulation wall panel can be further improved.

[0024] Please see Figure 1 , Figure 3 , Figure 4 A fixing seat 3 is fixedly connected to the inner side of the insulation outer panel 2. A hinge rod 4 is hinged inside the fixing seat 3. A connecting seat 5 is hinged to the other end of the hinge rod 4. The connecting seat 5 is slidably connected to the concrete slab 1. A fixing rod 6 is slidably sleeved inside the connecting seat 5. The fixing rod 6 is fixedly connected to the concrete slab 1. A spring 7 is provided on the outer side of the fixing rod 6. One end of the spring 7 is fixedly connected to the connecting seat 5, and the other end of the spring 7 is fixedly connected to the concrete slab 1. By designing the spring 7, the force of the spring 7 can be applied to the connecting seat 5. A guide rod 8 is fixedly connected to the inner side of the insulation outer panel 2. The guide rod 8 is slidably connected to the concrete slab 1. A guide groove 9 is opened inside the concrete slab 1. The guide rod 8 is slidably connected inside the guide groove 9. By designing the guide groove 9, the guide rod 8 can slide inside the concrete slab 1.

[0025] The specific implementation process of this utility model is as follows: When in use, the reinforcing layer 21 is made of diamond wall panel material, which can improve the structural strength of the insulation wall panel; the elastic layer 22 is made of sponge material, which can improve the impact resistance of the insulation wall panel; the insulation layer 23 is made of integrated insulation board material, which can improve the insulation effect of the composite wall panel; and the elastic layer 24 is made of UPVC foam board material, which can further improve the impact resistance of the insulation wall panel.

[0026] When the insulation outer panel 2 is impacted, the impact force will push the insulation outer panel 2 to slide into the concrete slab 1. The guide rod 8 will slide along the guide groove 9, and the insulation outer panel 2 will drive the fixed seat 3 to move. The fixed seat 3 will push the hinge rod 4 to deflect, and the hinge rod 4 will push the connecting seat 5 to move. This allows the connecting seat 5 to slide along the guide rod 8 and compress the spring 7. Under the elastic action of the spring 7, the impact force can be buffered, reducing the impact of the impact force, improving the impact resistance of the composite wall panel, and indirectly extending its service life.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A thermal insulation structure for autoclaved lightweight concrete composite wall panels, comprising a concrete slab (1), characterized in that: The concrete slab (1) is internally fitted with two symmetrically distributed thermal insulation outer panels (2). The concrete slab (1) is an autoclaved lightweight concrete wall panel. The thermal insulation outer panel (2) includes a reinforcing layer (21), an elastic layer one (22), an insulation layer (23), and an elastic layer two (24). The outer side of the reinforcing layer (21) is provided with the elastic layer one (22), the outer side of the elastic layer one (22) is provided with the insulation layer (23), the outer side of the insulation layer (23) is provided with the elastic layer two (24), and the inner side of the thermal insulation outer panel (2) is... A fixed base (3) is fixedly connected, and a hinge rod (4) is hinged inside the fixed base (3). A connecting base (5) is hinged at the other end of the hinge rod (4). The connecting base (5) is slidably connected to the concrete slab (1). A fixed rod (6) is slidably sleeved inside the connecting base (5). The fixed rod (6) is fixedly connected to the concrete slab (1). A spring (7) is provided on the outside of the fixed rod (6). A guide rod (8) is fixedly connected to the inside of the insulation outer plate (2). The guide rod (8) is slidably connected to the concrete slab (1).

2. The thermal insulation structure of the autoclaved lightweight concrete composite wall panel according to claim 1, characterized in that: The reinforcing layer (21) is made of diamond wall panel material, and the thickness of the reinforcing layer (21) is 20mm.

3. The thermal insulation structure of the autoclaved lightweight concrete composite wall panel according to claim 1, characterized in that: The elastic layer 1 (22) is made of sponge material and the thickness of the elastic layer 1 (22) is 15mm.

4. The thermal insulation structure of the autoclaved lightweight concrete composite wall panel according to claim 1, characterized in that: The insulation layer (23) is made of an integrated insulation panel.

5. The thermal insulation structure of an autoclaved lightweight concrete composite wall panel according to claim 1, characterized in that: The second elastic layer (24) is made of UPVC foam board and the thickness of the second elastic layer (24) is 20mm.

6. The thermal insulation structure of an autoclaved lightweight concrete composite wall panel according to claim 1, characterized in that: One end of the spring (7) is fixedly connected to the connecting seat (5), and the other end of the spring (7) is fixedly connected to the concrete slab (1).

7. The thermal insulation structure of an autoclaved lightweight concrete composite wall panel according to claim 1, characterized in that: The concrete slab (1) has a guide groove (9) inside, and a guide rod (8) is slidably connected inside the guide groove (9).

Citation Information

Patent Citations

  • Autoclaved aerated concrete composite wall plate

    CN202689311U