Rapid cooling device for calcium rod production and processing
By designing a multi-cooling-segment cooling channel and a rapid cooling device with copper pipe circulating coolant, the problem of low efficiency in traditional calcium rod cooling devices was solved, and rapid and adaptive cooling of calcium rods during transportation was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINANSHENLANDONGWUBAOJIANPIN CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-05
AI Technical Summary
Traditional calcium bar cooling devices cannot achieve simultaneous conveying and cooling, resulting in low production efficiency and an inability to meet the cooling requirements of calcium bars of different specifications.
A cooling channel comprising multiple cooling components was designed, combining copper pipes, rotating rollers, and a cooling fan. Rapid cooling is achieved through the circulation of coolant and airflow in the copper pipes, and the sliding speed of the calcium rod is adjusted by controlling the tilt of the channel using an electric cylinder.
This technology enables rapid cooling of calcium bars during transportation, improves cooling efficiency, adapts to the cooling requirements of calcium bars of different specifications, and shortens the production cycle.
Smart Images

Figure CN224201966U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calcium bar production technology, and in particular to a rapid cooling device for calcium bar production and processing. Background Technology
[0002] In the field of animal health products, calcium bars usually refer to bars made of metallic calcium or calcium-based alloy materials. During their production and processing, after processes such as high-temperature melting and extrusion molding, the product needs to be rapidly cooled to fix its microstructure or meet the requirements of the next process such as packaging, so as to shorten the production cycle. However, traditional cooling devices have the following problems: (1) Calcium bars can only be cooled quantitatively in containers, and cannot achieve the effect of cooling while being transported. The subsequent calcium bars have long queuing time and low overall process efficiency; (2) Different specifications of calcium bars require different cooling times or cooling temperatures. Conventional cooling equipment is integrated on fixed non-standard automated production lines and can only be disassembled and replaced, which is not universal. Utility Model Content
[0003] In order to overcome the deficiencies in the prior art and achieve the above-mentioned functions, this utility model provides a rapid cooling device for the production and processing of calcium bars.
[0004] This utility model is achieved through the following technical solution:
[0005] A rapid cooling device for calcium bar production and processing includes a cooling channel formed by multiple cooling components fixedly connected end to end. Each cooling component includes several front side plates and rear side plates fixed on a base plate, and several hollow shaft tubes are fixedly inserted between the corresponding front side plates and rear side plates.
[0006] Each shaft tube is equipped with a copper tube that surrounds the cooling unit. The inlet and outlet of the copper tube are connected to a water pump on the front panel. A rotating roller is rotatably connected to the outside of each shaft tube.
[0007] A heat dissipation trough plate is fixed on the rear panel, and a cooling fan is installed on the outside of the heat dissipation trough plate.
[0008] Two electric cylinders capable of controlling the tilt of the cooling channels are installed at the bottom of the base plate.
[0009] Furthermore, a heat-conducting plate connecting the front and rear side plates is fixed at the top of the cooling channel, and an insulation plate is installed on top of the heat-conducting plate. The insulation plate has through holes running from front to back and through which all the copper pipes pass.
[0010] Furthermore, the heat dissipation plate is provided with grooves that allow each copper pipe to pass through.
[0011] Furthermore, the outlet end and the inlet end of the inner wall of the front side plate are respectively embedded with a feeding temperature sensor and a feeding temperature sensor, both of which are located in the upper half of the front side plate.
[0012] Furthermore, the two electric cylinders are fixed to the lower fixed plate and are rotatably connected to the rotating block at the bottom of the base plate through piston joints.
[0013] Furthermore, one of the rotating blocks is located near the outlet end of the cooling channel, and the other is located near the inlet end of the cooling channel.
[0014] The beneficial effects of this utility model are:
[0015] This invention can simultaneously convey calcium bars and maintain cooling temperature. It employs several rotating rollers that can come into close contact with the calcium bars for cooling, thereby improving cooling efficiency. At the same time, the wave-shaped cooling channel allows the calcium bars to continuously roll, achieving a thorough cooling effect. The cooling channel of this invention can be tilted or height adjusted by an electric cylinder to accommodate the height of different components in front and behind, or to control the sliding speed of the internal calcium bars. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the back of the present invention;
[0018] Figure 3 A three-dimensional schematic diagram of the cooling unit;
[0019] Figure 4 This is a diagram showing the position and structure of the bottom shaft tube;
[0020] Figure 5 This is a front view of the present invention;
[0021] Figure 6 This is a three-dimensional structural schematic diagram of the present invention from another angle;
[0022] In the picture:
[0023] 1. Front side plate, 2. Rear side plate, 3. Insulation plate, 301. Temperature guiding plate, 4. Copper pipe, 401. Water pump, 5. Rotary roller, 501. Shaft tube, 6. Base plate, 7. Heat dissipation slot plate, 8. Cooling fan, 9. Feeding temperature sensor, 901. Feeding temperature sensor, 10. Rotating block, 101. Electric cylinder, 11. Fixing plate. Detailed Implementation
[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0026] like Figures 1 to 6 As shown, this utility model includes a cooling channel formed by multiple cooling components fixedly connected end to end. That is, the cooling channel of this utility model can be customized to be extended or shortened as needed, and the shape of the front end face of this cooling channel is not as shown. Figure 5 The parallelogram shape can also be rectangular. The cooling unit includes several front side plates 1 and rear side plates 2 fixed on the base plate 6, and several hollow shaft tubes 501 are fixedly inserted between the corresponding front side plates 1 and rear side plates 2; note that the shaft tubes 501 are fixed to the front and rear side plates and cannot be rotated, otherwise the copper tubes 4 will be damaged.
[0027] Each shaft tube 501 is equipped with a copper tube 4 that surrounds the cooling unit. Of course, the copper tube 4 contains coolant or water. The inlet and outlet of the copper tube 4 are connected to the water pump 401 on the front side plate 1, so that the coolant rotates and circulates around the cooling channel to ensure the cooling temperature of the entire cooling channel. Each shaft tube 501 is rotatably connected to a roller 5. The rollers 5 do not interfere with each other and can rotate freely around the shaft tube 501. On the one hand, this promotes the transport of calcium rods, and on the other hand, the temperature is gradually transferred and cooled by the copper tube 4 in the middle.
[0028] A heat dissipation slot plate 7 is fixed on the rear side plate 2, and a heat dissipation fan 8 is installed on the outside of the heat dissipation slot plate 7 to promote air circulation and keep the copper pipe 4 at a consistently low temperature.
[0029] Two electric cylinders 101 capable of controlling the tilt of the cooling channels are installed at the bottom of the base plate 6.
[0030] A heat-conducting plate 301 is fixed at the top of the cooling channel, connecting the front side plate 1 and the rear side plate 2, to ensure the low temperature at the top. The heat-conducting plate 301 can be made of materials such as aluminum plate. An insulation plate 3 is installed on the top of the heat-conducting plate 301. Of course, insulation measures can be taken for the exposed parts of the copper pipes 4 around the entire cooling channel (except for the heat dissipation slot plate 7). This is existing technology and will not be described in detail. The insulation plate 3 is provided with through holes that run from front to back and are passed through by all the copper pipes 4.
[0031] The heat dissipation plate 7 is provided with a groove that allows each copper pipe 4 to pass through, so as to achieve the purpose of limiting and fixing.
[0032] The outlet end and inlet end of the front side plate 1 are respectively embedded with a feeding temperature sensor 9 and a feeding temperature sensor 901 to measure the temperature of the material entering and exiting, so as to adjust the speed of the cooling fan 8 and the inclination of the cooling channel. The feeding temperature sensor 9 and the feeding temperature sensor 901 are both located in the upper part of the front side plate 1 to prevent material collision damage.
[0033] The two electric cylinders 101 are fixed on the lower fixed plate 11 and are rotatably connected to the rotating block 10 at the bottom of the base plate 6 through the piston joint; one of the rotating blocks 10 is close to the outlet end of the cooling channel and the other is close to the inlet end of the cooling channel. The two can tilt the entire cooling pipe by extending and retracting different lengths of the electric cylinders 101, thereby controlling the conveying speed of the calcium rod in the cooling channel and ensuring sufficient time for cooling.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A rapid cooling device for the production and processing of calcium bars, characterized in that: It includes a cooling channel formed by connecting multiple cooling components end to end. The cooling components include several front side plates (1) and rear side plates (2) fixed on the base plate (6). Several hollow shaft tubes (501) are fixedly inserted between the corresponding front side plates (1) and rear side plates (2). Each shaft tube (501) is equipped with a copper tube (4) that surrounds the cooling unit. The inlet and outlet of the copper tube (4) are connected to a water pump (401) on the front side plate (1). A rotating roller (5) is rotatably connected to the outside of each shaft tube (501). A heat dissipation trough plate (7) is fixed on the rear side plate (2), and a heat dissipation fan (8) is installed on the outside of the heat dissipation trough plate (7). The bottom of the base plate (6) is equipped with two electric cylinders (101) that can control the tilt of the cooling channel.
2. The rapid cooling device for calcium bar production and processing according to claim 1, characterized in that: A heat-conducting plate (301) connecting the front side plate (1) and the rear side plate (2) is fixed at the top of the cooling channel. An insulation plate (3) is installed on the top of the heat-conducting plate (301). The insulation plate (3) has through holes running from front to back and is pierced by all the copper pipes (4).
3. The rapid cooling device for calcium bar production and processing according to claim 1, characterized in that: The heat dissipation plate (7) is provided with a groove that allows each copper pipe (4) to pass through.
4. The rapid cooling device for calcium bar production and processing according to claim 1, characterized in that: The outlet end and the inlet end of the front side plate (1) are respectively embedded with a feeding temperature sensor (9) and a feeding temperature sensor (901), both of which are located in the upper half of the front side plate (1).
5. The rapid cooling device for calcium bar production and processing according to claim 1, characterized in that: The two electric cylinders (101) are fixed on the lower fixed plate (11) and are rotatably connected to the rotating block (10) at the bottom of the base plate (6) through the piston joint.
6. The rapid cooling device for calcium bar production and processing according to claim 5, characterized in that: One of the rotating blocks (10) is near the outlet end of the cooling channel, and the other is near the inlet end of the cooling channel.