Ship generator debugging load device

By installing a cleaning and dust extraction mechanism in the ship's generator commissioning load device, the problem of dust falling back into the tank was solved, achieving efficient dust cleaning and improving cleaning efficiency.

CN224203226UActive Publication Date: 2026-05-05DALIAN WANFANG MARINE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DALIAN WANFANG MARINE TECH CO LTD
Filing Date
2025-05-20
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing ship generator load testing device is prone to dust falling back into the box after cleaning, resulting in poor cleaning effect and low cleaning efficiency.

Method used

Equipped with a sweeping mechanism and a vacuuming mechanism, dust is collected and cleaned in a timely manner through a combination of filtering, clamping, moving, sweeping and vacuuming operations.

Benefits of technology

It improved the cleaning efficiency during the commissioning of ship generators, reduced dust accumulation inside the tank, and enhanced the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ship generator debugging, in particular to a ship generator debugging load device, which is provided with a cleaning mechanism and a dust collection mechanism, so that in the ship generator debugging process, cleaned dust can be timely collected and cleaned, accumulated dust in a box is reduced, and the cleaning efficiency is improved; comprising a filtering mechanism; the device further comprises a clamping mechanism, a sweeping mechanism, a moving mechanism and a dust collection mechanism, the clamping mechanism is installed in the filtering mechanism, the sweeping mechanism is installed on the clamping mechanism, the moving mechanism is installed on the filtering mechanism, and the dust collection mechanism is installed on the filtering mechanism. The filtering mechanism is used for filtering, the clamping mechanism is used for clamping, the sweeping mechanism is used for sweeping, the moving mechanism is used for moving, and the dust collection mechanism is used for collecting dust.
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Description

Technical Field

[0001] This utility model relates to the technical field of ship generator commissioning, and in particular to a ship generator commissioning load device. Background Technology

[0002] A load cell is a power testing device, mainly used for load testing and maintenance of generators, uninterruptible power supplies (UPS), and power transmission equipment. It is a tool for periodic testing and maintenance of generator sets and UPS uninterruptible power supplies. Its use avoids economic losses caused by the failure of standby units or power supplies to start up or for initial use, and also provides a scientific basis for testing the load capacity of new units.

[0003] Among existing marine generator load testing devices, such as the one disclosed in utility model patent application number 201922035440.1, this device effectively cleans dust from the heat dissipation mesh through a cleaning mechanism, resulting in better heat dissipation of the load box body and improved performance. The cleaning mechanism is double-sided, allowing cleaning of dust both inside and outside the heat dissipation mesh, saving time and effort. A dust collection mechanism collects and processes the dust, improving the hygiene of the working environment. This marine generator load testing device has a reasonable structure, is easy to clean, has good heat dissipation, and can be widely used.

[0004] However, during the commissioning of the ship's generator, when cleaning the dust box, the dust still falls back into the box after cleaning, resulting in poor cleaning effect. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a ship generator commissioning load device that, by setting up a cleaning mechanism and a dust collection mechanism, can promptly collect and clean the dust after cleaning during the commissioning process of the ship generator, reduce the accumulation of dust in the box, and improve the cleaning efficiency.

[0006] This utility model discloses a load adjustment device for a marine generator, which includes a filtering mechanism; it also includes a clamping mechanism, a cleaning mechanism, a moving mechanism, and a dust collection mechanism. The clamping mechanism is installed inside the filtering mechanism, the cleaning mechanism is installed on the clamping mechanism, the moving mechanism is installed on the filtering mechanism, and the dust collection mechanism is installed on the filtering mechanism.

[0007] The filter mechanism performs filtration, the clamping mechanism performs clamping, the cleaning mechanism performs cleaning, the moving mechanism performs movement, and the dust collection mechanism performs dust collection. Dust is prevented by the filter mechanism, clamped by the clamping mechanism, moved by the moving mechanism, cleaned by the cleaning mechanism, and simultaneously collected by the dust collection mechanism. This allows for timely collection and cleaning of dust after cleaning during the commissioning of the ship's generator, reducing dust accumulation inside the tank and improving cleaning efficiency.

[0008] Preferably, the filtration mechanism includes a dustproof box, a box door, and a filter screen. The box door is installed at the rear end of the dustproof box, and the filter screen is slidably installed inside the dustproof box. It is used through the box door and the filter screen filters the inhaled dust.

[0009] Preferably, the clamping mechanism includes two sets of racks, two sets of sliders, two sets of springs, a carriage, and four sets of gears. The two sets of racks are installed inside the dustproof box. The two sets of sliders are slidably mounted on the carriage by a set of springs. Each set of sliders is rotatably mounted with two sets of gears, and each set of racks meshes with the two sets of gears. The springs tighten the gears to clamp the carriage onto the two sets of racks. The engagement of the gears and racks allows the carriage to move stably, and the springs clamp the carriage onto the racks.

[0010] Preferably, the cleaning mechanism includes two sets of pulleys, a brush belt, and a motor. The two sets of pulleys are rotatably mounted on the carriage, and the brush belt is wrapped around the two sets of pulleys. The motor is mounted at the rear end of the carriage, and the output end of the motor is connected to the input end of one set of pulleys. By turning on the motor, the pulleys are driven to rotate, and the brush belt is turned on to clean the dust screen.

[0011] Preferably, the moving mechanism includes a lead screw and a second motor. The lead screw is rotatably mounted on the dustproof box and is threadedly engaged with the slide. The second motor is mounted on the upper end of the dustproof box and its output end is connected to the input end of the lead screw. By turning on the second motor, the lead screw is driven to rotate, and while rotating, it is threadedly engaged with the slide to move the slide.

[0012] Preferably, the dust collection mechanism includes a fan, a dust collection hood, and an air duct. The fan is installed at the lower end of the dustproof box, the dust collection hood is installed on the slide, and the dust collection hood and the dustproof box are connected by the air duct. By turning on the fan and cooperating with the dust collection hood, dust is collected and sucked up through the air duct.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: dust is prevented by the filtration mechanism, clamping is performed by the clamping mechanism, the clamping mechanism is moved by opening the moving mechanism, cleaning is performed by opening the cleaning mechanism, and dust is sucked up by opening the dust suction mechanism. Thus, during the commissioning of the ship's generator, the dust after cleaning can be collected and cleaned in a timely manner, reducing the accumulation of dust in the box and improving cleaning efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a first frontal sectional isometric structural schematic diagram of this utility model;

[0016] Figure 3 This is a second frontal sectional isometric structural schematic diagram of this utility model;

[0017] Figure 4 This is a schematic diagram of the left-side cross-sectional axonometric structure of this utility model;

[0018] Figure 5 The clamping mechanism of this utility model is in Figure 3 Axonometric enlarged structural schematic diagram of the frontal cross-section of section A in the middle;

[0019] The attached diagram is labeled as follows: 1. Filtering mechanism; 11. Dustproof box; 12. Box door; 13. Filter screen; 2. Clamping mechanism; 21. Rack; 22. Slider; 23. Spring; 24. Carriage; 25. Gear; 3. Cleaning mechanism; 31. Pulley; 32. Brush belt; 33. Motor 1; 4. Moving mechanism; 41. Lead screw; 42. Motor 2; 5. Dust collection mechanism; 51. Fan; 52. Dust collection hood; 53. Air duct. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] like Figures 1 to 5 As shown, a marine generator load adjustment device includes a filter mechanism 1, a clamping mechanism 2, a cleaning mechanism 3, a moving mechanism 4, and a dust collection mechanism 5. The clamping mechanism 2 is installed inside the filter mechanism 1, the cleaning mechanism 3 is installed on the clamping mechanism 2, the moving mechanism 4 is installed on the filter mechanism 1, and the dust collection mechanism 5 is installed on the filter mechanism 1.

[0023] The filtering mechanism 1 performs filtering, the clamping mechanism 2 clamps, the cleaning mechanism 3 cleans, the moving mechanism 4 moves, and the dust collection mechanism 5 collects dust.

[0024] The filtration mechanism 1 includes a dust box 11, a door 12, and a filter screen 13. The door 12 is installed at the rear end of the dust box 11, and the filter screen 13 is slidably installed inside the dust box 11.

[0025] The clamping mechanism 2 includes two sets of racks 21, two sets of sliders 22, two sets of springs 23, a slide 24, and four sets of gears 25. The two sets of racks 21 are installed inside the dustproof box 11. The two sets of sliders 22 are slidably mounted on the slide 24 through a set of springs 23. Two sets of gears 25 are rotatably mounted on each set of sliders 22, and each set of racks 21 meshes with the two sets of gears 25. The springs 23 are tightened so that the gears 25 clamp the slide 24 onto the two sets of racks 21.

[0026] The cleaning mechanism 3 includes two sets of pulleys 31, a brush belt 32, and a motor 33. The two sets of pulleys 31 are rotatably mounted on the slide 24, and the brush belt 32 is wrapped around the two sets of pulleys 31. The motor 33 is mounted at the rear end of the slide 24, and the output end of the motor 33 is connected to the input end of one set of pulleys 31.

[0027] The moving mechanism 4 includes a lead screw 41 and a second motor 42. The lead screw 41 is rotatably mounted on the dustproof box 11 and is threadedly engaged with the slide 24. The second motor 42 is mounted on the upper end of the dustproof box 11 and the output end of the second motor 42 is connected to the input end of the lead screw 41.

[0028] The dust collection mechanism 5 includes a fan 51, a dust collection hood 52 and an air duct 53. The fan 51 is installed at the lower end of the dustproof box 11, and the dust collection hood 52 is installed on the slide 24. The dust collection hood 52 and the dustproof box 11 are connected through the air duct 53.

[0029] The system operates through the door 12, filters the sucked-in dust through the filter screen 13, and uses the gear 25 and rack 21 to stably move the slide 24. The spring 23 clamps the slide 24 onto the rack 21. The motor 42 drives the lead screw 41 to rotate, and the lead screw 41 rotates while engaging with the slide 24 to move it. The motor 33 drives the pulley 31 to rotate, and the brush belt 32 opens to clean the dust screen. At the same time, the fan 51, in conjunction with the dust suction hood 52, collects and sucks up the dust through the air duct 53. This allows for timely collection and cleaning of dust after cleaning during the commissioning of the ship's generator, reducing dust accumulation in the box and improving cleaning efficiency.

[0030] like Figures 1 to 5As shown, this utility model discloses a ship generator load adjustment device. During operation, it is used through the housing door 12. Dust is filtered by the filter screen 13. A gear 25 meshes with a rack 21 to stably move the slide 24. A spring 23 clamps the slide 24 onto the rack 21. The second motor 42 drives the lead screw 41 to rotate, and the lead screw 41 rotates while engaging with the slide 24, causing the slide 24 to move. The first motor 33 drives the pulley 31 to rotate, and the pulley 31 rotates while the brush belt 32 cleans the dust screen. Simultaneously, the fan 51, in conjunction with the dust suction hood 52, collects and sucks up dust through the air duct 53.

[0031] The motor 33, motor 42, and fan 51 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0032] The main function achieved by this utility model is: during the commissioning of a ship generator, by setting up a cleaning mechanism and a dust collection mechanism, the dust after cleaning can be collected and cleaned in a timely manner, reducing the accumulation of dust in the box and improving cleaning efficiency.

[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A load adjustment device for a marine generator, comprising a filtering mechanism (1); characterized in that, It also includes a clamping mechanism (2), a cleaning mechanism (3), a moving mechanism (4) and a dust collection mechanism (5). The clamping mechanism (2) is installed inside the filter mechanism (1), the cleaning mechanism (3) is installed on the clamping mechanism (2), the moving mechanism (4) is installed on the filter mechanism (1), and the dust collection mechanism (5) is installed on the filter mechanism (1). The filtering mechanism (1) performs filtering, the clamping mechanism (2) performs clamping, the cleaning mechanism (3) performs cleaning, the moving mechanism (4) performs moving, and the dust collection mechanism (5) performs dust collection.

2. The marine generator load testing device as described in claim 1, characterized in that, The filtration mechanism (1) includes a dust box (11), a door (12) and a filter screen (13). The door (12) is installed at the rear end of the dust box (11), and the filter screen (13) is slidably installed inside the dust box (11).

3. The marine generator load testing device as described in claim 2, characterized in that, The clamping mechanism (2) includes two sets of racks (21), two sets of sliders (22), two sets of springs (23), a carriage (24) and four sets of gears (25). The two sets of racks (21) are installed in the dustproof box (11). The two sets of sliders (22) are slidably installed on the carriage (24) by a set of springs (23). Two sets of gears (25) are rotatably installed on each set of sliders (22), and each set of racks (21) meshes with the two sets of gears (25). The springs (23) tighten the gears (25) to clamp the carriage (24) on the two sets of racks (21).

4. The marine generator load testing device as described in claim 3, characterized in that, The cleaning mechanism (3) includes two sets of pulleys (31), a brush belt (32) and a motor (33). The two sets of pulleys (31) are rotatably mounted on the carriage (24), the brush belt (32) is wrapped around the two sets of pulleys (31), the motor (33) is mounted at the rear end of the carriage (24), and the output end of the motor (33) is connected to the input end of a set of pulleys (31).

5. A marine generator load testing device as described in claim 3, characterized in that, The moving mechanism (4) includes a lead screw (41) and a second motor (42). The lead screw (41) is rotatably mounted on the dustproof box (11) and the lead screw (41) is threadedly engaged with the slide (24). The second motor (42) is mounted on the upper end of the dustproof box (11) and the output end of the second motor (42) is connected to the input end of the lead screw (41).

6. The marine generator load testing device as described in claim 3, characterized in that, The dust collection mechanism (5) includes a fan (51), a dust collection hood (52) and an air duct (53). The fan (51) is installed at the lower end of the dust box (11), and the dust collection hood (52) is installed on the slide (24). The dust collection hood (52) and the dust box (11) are connected through the air duct (53).

Citation Information

Patent Citations

  • Ship generator debugging load device

    CN211236068U